CN210765778U - Oven is used in production of carbon felt mat - Google Patents
Oven is used in production of carbon felt mat Download PDFInfo
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- CN210765778U CN210765778U CN201921541287.3U CN201921541287U CN210765778U CN 210765778 U CN210765778 U CN 210765778U CN 201921541287 U CN201921541287 U CN 201921541287U CN 210765778 U CN210765778 U CN 210765778U
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- fixed
- carbon felt
- oven
- bearing plate
- loading board
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Abstract
The utility model discloses an oven is used in production of carbon felt mat, including the basic unit, upper end one side of basic unit is fixed with the cushion, the upper end of cushion is fixed with a supporting bench, the upper end of basic unit is fixed with eight bracing pieces, and the upper end of eight bracing pieces is fixed with the loading board jointly, a supporting bench is located lower extreme one side of loading board, the equidistant six carrier bars that are fixed with in upper end of loading board, the upper end of carrier bar is fixed with support piece, and six support piece's upper end is fixed with arc stoving case jointly, the upper end both sides of loading board all are fixed with the dead lever. The utility model provides an inconvenient problem of thoroughly drying fast to the charcoal felt, also solved the problem that artifical rolling charcoal felt is wasted time and energy simultaneously, reduced staff's intensity of labour, improved drying efficiency and oven-dry mass, can carry out reuse to the heat, reduced the energy consumption, reached energy saving and emission reduction's purpose.
Description
Technical Field
The utility model relates to a charcoal felt mat technical field especially relates to an oven is used in production of charcoal felt mat.
Background
The glass fiber mat is used for epoxy covering copper plates and electrical appliance insulation products, and has the characteristics of high heat resistance temperature, good heat preservation performance, high sound absorption rate, high tail gas purification efficiency, corrosion resistance, moth prevention, mildew prevention, low absorption rate, good vibration resistance, flame retardance, light quality and weight conservation and the like.
At present, the carbon felt is widely applied in daily life, when the carbon felt is produced, the carbon felt needs to be dried, and the carbon felt is rolled after the drying is finished, however, most of the existing drying equipment can only dry the carbon felt from one direction when drying is carried out, heat loss is serious, drying efficiency is low, time consumption is long, the condition of incomplete drying is easy to occur, manual rolling is needed after the drying is finished, time and labor are wasted, labor intensity is high, and labor cost is high.
SUMMERY OF THE UTILITY MODEL
The utility model aims at solving the defects existing in the prior art and providing a drying oven for producing a carbon felt thin felt.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
an oven for producing carbon felt thin felt comprises a base layer, wherein a cushion block is fixed on one side of the upper end of the base layer, a supporting table is fixed on the upper end of the cushion block, eight supporting rods are fixed on the upper end of the base layer, a bearing plate is jointly fixed on the upper ends of the eight supporting rods, the supporting table is positioned on one side of the lower end of the bearing plate, six bearing rods are equidistantly fixed on the upper end of the bearing plate, supporting pieces are fixed on the upper ends of the bearing rods, an arc-shaped drying box is jointly fixed on the upper ends of the six supporting pieces, fixing rods are respectively fixed on two sides of the upper end of the bearing plate, hot air blowers are fixed on the upper ends of the fixing rods, air conveying pipes are respectively connected to one ends of the two hot air blowers, one end of one air conveying pipe penetrates through the side wall of the bearing plate and extends to the upper, five fixed pipes with one side are a set of, and the upper and lower both ends at arc stoving case are connected respectively to the one end of two sets of fixed pipes, the both sides of arc stoving case all are equipped with the opening, the other end of air heater is connected with the connecting pipe, the one end of connecting pipe is connected with the exhaust hood, the upper end and the arc stoving incasement of brace table, loading board are equipped with conveyor jointly, and two exhaust hoods all correspond with conveyor each other.
Preferably, conveyor is including fixing two support frames in loading board upper end one side, install the conveying roller on the support frame, common equidistant rotation is connected with five transfer rollers between the relative lateral wall of arc stoving incasement, the upper end of brace table is fixed with the second mounting bracket, install the rotor on the second mounting bracket, one side of second mounting bracket is fixed with driving motor, driving motor's output shaft runs through a lateral wall of second mounting bracket and connects in one side of rotor, one side of brace table is fixed with first mounting bracket, install the winding roller on the first mounting bracket, be equipped with the thin felt body of charcoal felt jointly on conveying roller, conveying roller and the rotor, the thin felt body of charcoal felt runs through two openings, the one end of thin felt body is fixed on the winding roller.
Preferably, equidistant cover is equipped with four clamps on one of them defeated tuber pipe, the upper end of clamp is fixed with the mounting panel, be equipped with two through-holes on the mounting panel, the lower extreme of loading board is equipped with eight screw thread blind holes that correspond with the through-hole, it is equipped with the screw to run through in the through-hole, the upper end of screw extends to in the screw thread blind hole.
Preferably, one side of the bearing plate is provided with a ladder stand.
Preferably, guardrails are installed on two sides of the upper end of the bearing plate.
Preferably, the fixing rod is fixed to the upper end of the bearing plate by two fixing members.
Preferably, the connecting pipe is made of carbon steel.
A method for producing a carbon felt mat comprises the following steps:
s1, adding the glass fiber, the organic fiber and the acrylic ester composite emulsion into a mixing tank, adding water, and uniformly stirring by using a wave wheel type stirrer to complete mixing;
s2, uniformly spreading the mixed material on a conveying mesh belt by using a distributor, and conveying the material by the conveying mesh belt;
s3, depositing the material conveyed by the conveying net belt on a forming net belt;
s4, dehydrating and drying the material deposited on the forming mesh belt by hot air;
and S5, winding the dried material by using a winding roller.
The utility model has the advantages that:
1. through the matching among the conveying roller, the rotating roller and the winding roller, the problem of manual winding after the carbon felt is dried is solved, the function of automatically winding the dried carbon felt is realized, the labor intensity of workers is reduced, and the production efficiency is improved;
2. through the cooperation of the air exhaust cover, the air heater, the air guide pipe and the connecting pipe, the problems of low drying efficiency and serious heat loss are solved, the effect of drying the carbon felt from the upper end and the lower end is achieved, exhausted heat can be recycled, and energy loss is effectively reduced;
in conclusion, the device has solved the inconvenient problem of thoroughly drying fast to the charcoal felt, has also solved the problem that artifical rolling charcoal felt is wasted time and energy simultaneously, has reduced staff's intensity of labour, has improved drying efficiency and oven-dry mass, can utilize the heat once more, has reduced the energy consumption, has reached energy saving and emission reduction's purpose.
Drawings
Fig. 1 is a schematic structural view of an oven for producing a carbon felt mat according to the present invention;
FIG. 2 is an enlarged view of the oven for producing carbon felt mat of the present invention at the position A;
FIG. 3 is an enlarged view of the oven for producing carbon felt according to the present invention at the position B;
fig. 4 is a flow chart of a method for producing a carbon felt mat according to the present invention.
In the figure: 1 air delivery pipe, 2 guide ducts, 3 fixed pipes, 4 arc drying boxes, 5 air heaters, 6 connecting pipes, 7 air exhaust hoods, 8 carbon felt thin felt bodies, 9 supporting tables, 10 winding rollers, 11 first mounting frames, 12 cushion blocks, 13 supporting rods, 14 mounting plates, 15 clamps, 16 base layers, 17 ladder stands, 18 bearing plates, 19 guardrails, 20 supporting frames, 21 conveying rollers, 22 supporting pieces, 23 conveying rollers, 24 openings, 25 bearing rods, 26 rotating rollers, 27 driving motors, 28 second mounting frames, 29 fixing pieces, 30 fixing rods and 31 screws.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments.
Referring to fig. 1-3, an oven is used in production of carbon felt mat, including basic unit 16, play the effect of supporting, upper end one side of basic unit 16 is fixed with cushion 12, the upper end of cushion 12 is fixed with brace table 9, be convenient for support, play the effect of bearing, the upper end of basic unit 16 is fixed with eight bracing pieces 13, the upper end of eight bracing pieces 13 is fixed with loading board 18 jointly, be convenient for support, brace table 9 is located lower extreme one side of loading board 18, the upper end of loading board 18 is equidistant to be fixed with six carrier bars 25, the upper end of carrier bar 25 is fixed with support piece 22, the upper end of six support piece 22 is fixed with arc stoving case 4 jointly, utilize carrier bar 25 and support piece 22 to conveniently carry out the stable support to arc stoving case 4, be convenient for dry carbon felt mat body 8.
The utility model discloses in, the upper end both sides of loading board 18 all are fixed with dead lever 30, the upper end of dead lever 30 is fixed with air heater 5, air heater 5 is connected with external part, its steady operation of being convenient for, make things convenient for the staff to control, the one end of two air heaters 5 all is connected with defeated tuber pipe 1, the one end of one of them defeated tuber pipe 1 runs through the lateral wall of loading board 18 and extends to the upper end of loading board 18, the one end of two defeated tuber pipes 1 all is connected with guide duct 2, the impartial interval in one side of two guide duct 2 is connected with five fixed pipes 3, five fixed pipes 3 with one side are a set of, the upper and lower both ends at arc stoving case 4 are connected respectively to the one end of two sets of fixed pipes 3, under air heater 5's effect, the convenient charcoal felt body 8 to arc stoving incasement 4 from upper and lower.
The utility model discloses in, the both sides of arc stoving case 4 all are equipped with opening 24, the other end of air heater 5 is connected with connecting pipe 6, the one end of connecting pipe 6 is connected with air exhaust cover 7, the convenience is inhaled the air heater 5 again to the hot-blast of effluence in, energy saving and emission reduction, a supporting bench 9, be equipped with conveyor jointly in the upper end of loading board 18 and the arc stoving case 4, two air exhaust cover 7 all correspond with conveyor each other, one side of loading board 18 is equipped with cat ladder 17, make things convenient for the staff to scramble, guardrail 19 is all installed to the upper end both sides of loading board 18, play the effect of protection, dead lever 30 is fixed in the upper end of loading board 18 through two mounting 29, connecting pipe 6 adopts carbon steel to make, under conveyor's effect, the convenience is carried carbon felt body 8, convenient drying and rolling then, and production.
The utility model discloses in, conveyor is including fixing two support frames 20 in 18 upper end one sides of loading board, install conveying roller 21 on the support frame 20, the convenient charcoal felt body 8 of producing equipment production is carried, equal interval rotation is connected with five transfer rollers 23 between the relative lateral wall in the arc stoving case 4 altogether, the conveying of being convenient for, brace table 9's upper end is fixed with second mounting bracket 28, install rotor roll 26 on the second mounting bracket 28, through conveying roller 21, the cooperation between transfer roller 23 and the rotor roll 26, the convenience is carried charcoal felt body 8.
The utility model discloses in, one side of second mounting bracket 28 is fixed with driving motor 27, driving motor 27 and external part are connected, make things convenient for its steady operation, the staff of being convenient for controls, driving motor 27's output shaft runs through a lateral wall of second mounting bracket 28 and connects in one side of live-rollers 26, driving motor 27's output shaft rotates and drives live-rollers 26 and rotate, one side of brace table 9 is fixed with first mounting bracket 11, install winding roller 10 on the first mounting bracket 11, conveying roller 21, be equipped with charcoal felt body 8 on conveying roller 23 and the live-rollers 26 jointly, charcoal felt body 8 runs through two openings 24, the one end of charcoal felt body 8 is fixed on winding roller 10, through the cooperation between winding roller 10 and the live-rollers 26, be convenient for carry out the rolling to charcoal felt body 8 after the stoving.
The utility model discloses in, equidistant cover is equipped with four clamps 15 on one of them defeated tuber pipe 1, the upper end of clamp 15 is fixed with mounting panel 14, be equipped with two through-holes on the mounting panel 14, the lower extreme of loading board 18 is equipped with the screw thread blind hole that eight and through-hole correspond, run through in the through-hole and be equipped with screw 31, screw 31's upper end extends to in the screw thread blind hole, utilize screw 31 to make the lower extreme at loading board 18 with mounting panel 14 fixed to make clamp 15 support and fix one of them defeated tuber pipe 1.
Referring to fig. 4, a method for producing a carbon mat comprises the following steps:
s1, adding the glass fiber, the organic fiber and the acrylic ester composite emulsion into a mixing tank, adding water, and uniformly stirring by using a wave wheel type stirrer to complete mixing;
s2, uniformly spreading the mixed material on a conveying mesh belt by using a distributing device, conveying the material by the conveying mesh belt, wherein the conveying mesh belt consists of a conveying roller 21, a conveying roller 23 and a rotating roller 26 and is convenient to convey;
s3, depositing the material conveyed by the conveying net belt on a forming net belt;
s4, dehydrating and drying the material deposited on the forming mesh belt by hot air, and conveying the hot air into an arc drying box 4 for drying by a hot air blower 5 through a fixed pipe 3;
s5, the dried material is wound by the winding roller 10, so that the problems of high labor intensity and low efficiency of manual winding are avoided.
In the utility model, when in use, firstly adding glass fiber, organic fiber and acrylate composite emulsion into a mixing tank, adding water and then uniformly stirring by a wave wheel type stirrer, completing mixing and using a distributing device to uniformly spread the mixed materials on a conveying roller 21 and a conveying roller 23, then conveying hot air into an air guide pipe 2 by an air heater 5 through an air conveying pipe 1, conveying the hot air into an arc drying box 4 from the upper end and the lower end by utilizing a fixed pipe 3 connected on the air guide pipe 2, thereby drying a carbon felt body 8 in the arc drying box 4, discharging hot air conveyed into the arc drying box 4 through openings 24 at the two sides, and then sucking the discharged hot air into the air heater 5 again by utilizing an air exhaust hood 7 and a connecting pipe 6, thereby saving energy and reducing emission, reducing energy consumption, the dried carbon felt body 8 is wound on a winding roller 10 through a rotating roller 26, the carbon felt body 8 is wound by a winding roller 10.
The above, only be the concrete implementation of the preferred embodiment of the present invention, but the protection scope of the present invention is not limited thereto, and any person skilled in the art is in the technical scope of the present invention, according to the technical solution of the present invention and the utility model, the concept of which is equivalent to replace or change, should be covered within the protection scope of the present invention.
Claims (7)
1. An oven is used in production of carbon felt mat, includes basic unit (16), its characterized in that: a cushion block (12) is fixed on one side of the upper end of the base layer (16), a supporting table (9) is fixed on the upper end of the cushion block (12), eight supporting rods (13) are fixed on the upper end of the base layer (16), a bearing plate (18) is jointly fixed on the upper ends of the eight supporting rods (13), the supporting table (9) is located on one side of the lower end of the bearing plate (18), six bearing rods (25) are fixed on the upper end of the bearing plate (18) at equal intervals, supporting pieces (22) are fixed on the upper ends of the bearing rods (25), an arc-shaped drying box (4) is jointly fixed on the upper ends of the six supporting pieces (22), fixing rods (30) are fixed on two sides of the upper end of the bearing plate (18), air heaters (5) are fixed on the upper ends of the fixing rods (30), air conveying pipes (1) are connected to one ends of the two air conveying pipes (5), one end of one air conveying pipe (1), the one end of two defeated tuber pipes (1) all is connected with guide duct (2), and the impartial interval in one side of two guide duct (2) is connected with five fixed pipe (3), and is a set of with five fixed pipe (3) of one side, and the upper and lower both ends at arc stoving case (4) are connected respectively to the one end of two sets of fixed pipe (3), the both sides of arc stoving case (4) all are equipped with opening (24), the other end of air heater (5) is connected with connecting pipe (6), the one end of connecting pipe (6) is connected with air extraction cover (7), be equipped with conveyor jointly in brace table (9), the upper end of loading board (18) and arc stoving case (4), two air extraction covers (7) all correspond to each other with conveyor.
2. The oven for producing the carbon felt mat according to claim 1, wherein: the conveying device comprises two supporting frames (20) fixed on one side of the upper end of a bearing plate (18), conveying rollers (21) are installed on the supporting frames (20), five conveying rollers (23) are connected between opposite side walls in the arc drying box (4) in a rotating mode at equal intervals, the upper end of a supporting table (9) is fixed with a second mounting frame (28), rotating rollers (26) are installed on the second mounting frame (28), a driving motor (27) is fixed on one side of the second mounting frame (28), an output shaft of the driving motor (27) penetrates through one side wall of the second mounting frame (28) and is connected to one side of the rotating rollers (26), a first mounting frame (11) is fixed on one side of the supporting table (9), a winding roller (10) is installed on the first mounting frame (11), and a carbon felt body (8) is arranged on the conveying rollers (21), the conveying rollers (23) and the rotating rollers (26) jointly, the carbon felt body (8) penetrates through the two openings (24), and one end of the carbon felt body (8) is fixed on the winding roller (10).
3. The oven for producing the carbon felt mat according to claim 1, wherein: equidistant cover is equipped with four clamps (15) on one of them defeated tuber pipe (1), the upper end of clamp (15) is fixed with mounting panel (14), be equipped with two through-holes on mounting panel (14), the lower extreme of loading board (18) is equipped with the screw thread blind hole that eight and through-hole correspond, it is equipped with screw (31) to run through in the through-hole, the upper end of screw (31) extends to in the screw thread blind hole.
4. The oven for producing the carbon felt mat according to claim 1, wherein: one side of the bearing plate (18) is provided with a ladder stand (17).
5. The oven for producing the carbon felt mat according to claim 1, wherein: guard rails (19) are mounted on two sides of the upper end of the bearing plate (18).
6. The oven for producing the carbon felt mat according to claim 1, wherein: the fixing rod (30) is fixed at the upper end of the bearing plate (18) through two fixing pieces (29).
7. The oven for producing the carbon felt mat according to claim 1, wherein: the connecting pipe (6) is made of carbon steel.
Priority Applications (1)
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CN201921541287.3U CN210765778U (en) | 2019-09-17 | 2019-09-17 | Oven is used in production of carbon felt mat |
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CN201921541287.3U CN210765778U (en) | 2019-09-17 | 2019-09-17 | Oven is used in production of carbon felt mat |
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CN210765778U true CN210765778U (en) | 2020-06-16 |
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CN201921541287.3U Expired - Fee Related CN210765778U (en) | 2019-09-17 | 2019-09-17 | Oven is used in production of carbon felt mat |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110541237A (en) * | 2019-09-17 | 2019-12-06 | 大同新成新材料股份有限公司 | baking oven for producing carbon felt thin felt and production method thereof |
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2019
- 2019-09-17 CN CN201921541287.3U patent/CN210765778U/en not_active Expired - Fee Related
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110541237A (en) * | 2019-09-17 | 2019-12-06 | 大同新成新材料股份有限公司 | baking oven for producing carbon felt thin felt and production method thereof |
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CF01 | Termination of patent right due to non-payment of annual fee | ||
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Granted publication date: 20200616 |