CN210763473U - Tension control system - Google Patents
Tension control system Download PDFInfo
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- CN210763473U CN210763473U CN201921466736.2U CN201921466736U CN210763473U CN 210763473 U CN210763473 U CN 210763473U CN 201921466736 U CN201921466736 U CN 201921466736U CN 210763473 U CN210763473 U CN 210763473U
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- tension
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- control system
- yarn
- electromagnetic clutch
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Abstract
The utility model discloses a tension control system, including tension controller, sensing part, the reel is received to sensing part one side, and the reel is connected with electromagnetic braking ware, and the reel is put in the opposite side connection, puts the reel and is connected its characterized in that with electromagnetic clutch: seven unwinding cylinders are obliquely arranged from low to high and are respectively connected with an independent electromagnetic clutch, two guide rollers are respectively arranged between the unwinding cylinders and the winding cylinders and are arranged on two sides of a sensing component, and an electromagnetic brake, the electromagnetic clutch and the sensing component are respectively and electrically connected with a tension controller. The exciting current of each electromagnetic clutch is adjusted through a tension controller, the tension of the yarn on each winding drum is guaranteed to be constant, the multiple winding drums are controlled to work simultaneously, the tension of each winding drum is guaranteed to be constant, each yarn passes through the arrangement below the guide roller, the influence of the change of the angle on the detection tension of the sensor in the transmission process of each yarn is reduced, and the device is suitable for large-scale popularization.
Description
Technical Field
The utility model belongs to the technical field of tension control, concretely relates to tension control system.
Background
At present, in a textile apparatus, with the increase of the diameter of a winding drum, the tension of the wound yarn changes, which causes the yarn on a wound spindle to be loose inside and tight outside, and the tension control of the spun yarn is usually required to make the spun yarn have a suitable tension during spinning, so as to make the textile reach a predetermined tension, and the spun yarn must maintain a stable tension during spinning, so as to make the spun product have good quality and meet a preset quality requirement; therefore, ensuring the stability of tension during the yarn winding process is the key to improve yarn dyeing uniformity and cloth flatness.
Disclosure of Invention
An object of the utility model is to provide a tension control system possesses tension stably, the tensile advantage of a plurality of reels of simultaneous control.
The utility model discloses a realize that the technical scheme who takes of above-mentioned purpose does: the utility model provides a tension control system, includes tension controller, sensing part, and sensing part one side is connected and is received the reel, and the reel is connected with electromagnetic brake, and the reel is put in the opposite side connection, puts the reel and is connected its characterized in that with electromagnetic clutch: seven unwinding cylinders are obliquely arranged from low to high and are respectively connected with an independent electromagnetic clutch, two guide rollers are respectively arranged between the unwinding cylinders and the winding cylinders and are arranged on two sides of a sensing component, and an electromagnetic brake, the electromagnetic clutch and the sensing component are respectively and electrically connected with a tension controller.
Preferably, the number of the winding drums corresponds to that of the unwinding drums, the winding drums are connected to the surfaces of the rollers through connecting rods in a cloth surrounding mode, the rollers are connected with the output end of the motor, and the motor is electrically connected with the tension controller.
Preferably, the connecting rod is also provided with a detection block, and the detection block is electrically connected with the tension controller.
Preferably, the sensing component comprises a tension sensor, a bearing seat is mounted at the upper end of the tension sensor, and a detection barrel is mounted above the bearing seat.
Preferably, the tension controller is provided with a display screen and at least seven fine adjustment switches, and the fine adjustment switches are respectively arranged corresponding to the electromagnetic clutches one by one.
Compared with the prior art, the beneficial effects of the utility model are that: 1) a bearing seat is arranged at the upper end of the tension sensor, and a detection barrel is arranged above the bearing seat, so that the tension can be detected conveniently, and the detection precision can be improved; 2) the detection block can detect the winding thickness of the yarn on the winding drum, when the yarn wound on the winding drum is pressed against the detection block, the detection block feeds back to the tension controller, the tension controller controls the motor to drive the rolling shaft to rotate, and a new winding drum is replaced to wind the yarn; 3) the arranged fine adjustment switch can carry out certain adjustment on the output voltage of each path, and the tension of each path of yarn can be basically kept consistent; 4) the exciting current of each electromagnetic clutch is adjusted through a tension controller, the tension of the yarn on each winding drum is guaranteed to be constant, the multiple winding drums are controlled to work simultaneously, the tension of each winding drum is guaranteed to be constant, each yarn passes through the arrangement below the guide roller, the influence of the change of the angle on the detection tension of the sensor in the transmission process of each yarn is reduced, and the device is suitable for large-scale popularization.
Drawings
FIG. 1 is a schematic view of the present invention;
fig. 2 is a schematic structural diagram of the sensing component of the present invention.
Description of reference numerals: 1, a fine adjustment switch; 2 a tension controller; 3, displaying a screen; 4, rolling shafts; 5, a motor; 6, detecting a block; 7 an electromagnetic brake; 8 connecting rods; 9, winding the roll; 10 guide rollers; 11 tension sensors; 12 an electromagnetic clutch; 13, placing the winding drum; 14 detecting the cartridge; 15 bearing seat.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments.
In the description of the present invention, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore, should not be construed as limiting the present invention.
Example 1
Referring to fig. 1-2, a tension control system, includes tension controller 2, sensing part, and sensing part one side is connected and is received reel 9, and winding reel 9 is connected with electromagnetic brake 7, and the opposite side is connected and is put reel 13, and it is characterized in that to unreel reel 13 and be connected with electromagnetic clutch 12: seven unwinding cylinders 13 are obliquely arranged from low to high and are respectively connected with independent electromagnetic clutches 12, two guide rollers 10 are respectively arranged between the unwinding cylinders 13 and the winding cylinders 9 and are arranged on two sides of a sensing part, and the electromagnetic brake 7, the electromagnetic clutches 12 and the sensing part are respectively and electrically connected with the tension controller 2. The tension of one of the unwinding reels is sampled through the sensing component and transmitted to the tension controller, and after the tension controller compares the actual tension with the set tension, the exciting currents of the electromagnetic clutches are automatically adjusted, so that the tension of the yarn on the winding reels is constant, the simultaneous work of a plurality of winding reels is controlled, and the tension of the winding reels is constant. Each way yarn has all reduced each way yarn in transmission process through the setting of deflector roll below, and the change of angle is to the influence of sensor detection tension, and this system, simple structure, convenient operation is fit for extensive popularization.
The number of the winding drums 9 corresponds to that of the unwinding drums 13, the winding drums 9 are connected to the surface of the roller 4 through the connecting rods 8 in a cloth surrounding mode, the roller 4 is connected with the output end of the motor 5, and the motor 5 is electrically connected with the tension controller 2. The winding drum is connected to the surface of the rolling shaft in a surrounding mode through the winding drum, the rolling shaft drives the winding drum to rotate under the driving of the motor, the winding drum is automatically replaced, and the working efficiency is improved.
The connecting rod 8 is also provided with a detection block 6, and the detection block 6 is electrically connected with the tension controller 2. The detection piece that sets up is used for detecting the winding thickness of yarn on the winding drum, and when the winding yarn that winds on the winding drum supported the detection piece, it fed back to tension controller to detect the piece, and tension controller control motor drives the roller bearing rotation, and the new winding drum of replacement carries out the yarn winding.
The sensing component comprises a tension sensor 11, a bearing seat 15 is installed at the upper end of the tension sensor 11, and a detection barrel 14 is installed above the bearing seat 15. The upper end of the tension sensor is provided with the bearing seat, and the detection barrel is arranged above the bearing seat, so that tension can be conveniently detected, and the detection precision can be improved.
The tension controller 2 is provided with a display screen 3 and a fine adjustment switch 1, and the fine adjustment switch 1 is provided with at least seven and is respectively arranged corresponding to the electromagnetic clutches 12 one by one. Through the micro-adjustment switches which are respectively arranged in one-to-one correspondence with the electromagnetic clutches, the output voltage of each path can be adjusted to a certain degree, and the tension of each path of yarn can be basically kept consistent.
Example 2
The utility model relates to a tension control system's theory of operation does: the tension of one unwinding drum 13 is sampled by a tension sensor 11 and transmitted to a tension controller 2, after the actual tension is compared with the set tension, the tension controller 2 automatically adjusts the exciting current of each electromagnetic clutch 12 to keep the tension of each path of yarn constant, meanwhile, the output voltage of each path can be adjusted to a certain extent by a set micro-adjusting switch 1 to ensure that the tension of each path of yarn can be basically kept consistent, different tension values under the same output voltage caused by different diameters of the unwinding drum 13 are prevented, a display screen 3 is used for displaying the tension value, when the yarn wound on a winding drum 9 is supported to a detection block 6, the detection block 6 is fed back to the tension controller 2, the tension controller 2 controls a motor 5 to drive a rolling shaft 4 to rotate, a new winding drum 13 is replaced to wind the yarn, and automatic replacement of the winding drum is realized, the working efficiency is improved.
The above description is only the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art can substitute or change the technical solution and the inventive concept of the present invention within the technical scope of the present invention.
Claims (5)
1. A tension control system, characterized by: including tension controller (2), sensing part one side is even received reel (9), and reel (9) are connected with electromagnetic brake (7), and reel (13) are put in the opposite side connection, unreel reel (13) and are connected with electromagnetic clutch (12), it has seven to incline to arrange from low to high to put reel (13), and is connected with solitary electromagnetic clutch (12) respectively, it installs in the sensing part both sides to be equipped with two deflector rolls (10) respectively between reel (13) and reel (9), electromagnetic brake (7), electromagnetic clutch (12), sensing part are respectively with tension controller (2) electricity even.
2. A tension control system as claimed in claim 1, wherein the number of the take-up reel (9) corresponds to the number of the unwinding reel (13), the take-up reel (9) is connected around the surface of the roller (4) by a connecting rod (8), the roller (4) is connected to the output of the motor (5), and the motor (5) is electrically connected to the tension controller (2).
3. A tension control system as claimed in claim 2, wherein the connecting rod (8) further comprises a sensing block (6), the sensing block (6) being electrically connected to the tension controller (2).
4. A tension control system as claimed in claim 1, wherein the sensing member comprises a tension sensor (11), a bearing seat (15) is mounted on the upper end of the tension sensor (11), and a detection cylinder (14) is mounted above the bearing seat (15).
5. A tension control system as claimed in claim 1, wherein the tension controller (2) is provided with a display screen (3) and a micro-adjustment switch (1), and the micro-adjustment switch (1) is provided with at least seven, and is respectively provided with electromagnetic clutches (12) in one-to-one correspondence.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921466736.2U CN210763473U (en) | 2019-09-05 | 2019-09-05 | Tension control system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921466736.2U CN210763473U (en) | 2019-09-05 | 2019-09-05 | Tension control system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210763473U true CN210763473U (en) | 2020-06-16 |
Family
ID=71033734
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921466736.2U Active CN210763473U (en) | 2019-09-05 | 2019-09-05 | Tension control system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN210763473U (en) |
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2019
- 2019-09-05 CN CN201921466736.2U patent/CN210763473U/en active Active
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