CN210756186U - Automatic production line for high-pressure oil pipes - Google Patents
Automatic production line for high-pressure oil pipes Download PDFInfo
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- CN210756186U CN210756186U CN201921505013.9U CN201921505013U CN210756186U CN 210756186 U CN210756186 U CN 210756186U CN 201921505013 U CN201921505013 U CN 201921505013U CN 210756186 U CN210756186 U CN 210756186U
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Abstract
The utility model discloses an automatic production line of high-pressure oil pipes, which comprises an oil pipe cutting device, a conveying device, an end cleaning device and a joint mounting device; the oil pipe cutting device is used for cutting the oil pipe raw material into oil pipe sections with set lengths; the conveying device comprises a plurality of trays for receiving the oil pipe sections, and the trays move along a set path to enable the oil pipe sections to pass through a plurality of operation stations; the end cleaning device is arranged at an operation station and used for cleaning the inner wall of the end of the oil pipe section; the joint mounting device is arranged at an operation station and is used for fixedly mounting the joint to the end part of the oil pipe section. The utility model discloses a high pressure fuel pipe automatic production line can accomplish high pressure fuel pipe's operations such as cutting, transportation, tip clearance, fixed joint, need not artifical the intervention basically, and degree of automation is high, can effectively improve production efficiency, practices thrift the human cost.
Description
Technical Field
The utility model relates to an automation line field especially relates to a high pressure fuel pipe automatic production line.
Background
High pressure fuel pipe is the component part of high pressure oil circuit, high pressure fuel pipe commonly used in the industry mainly comprises oil pipe body and the joint at oil pipe body both ends, will produce complete high pressure fuel pipe, need pass through a plurality of processes such as cutting, tip clearance, fixed joint, at present in industrial production, above-mentioned each process all independently goes on, the cutting is accomplished by the cutting machine promptly, the tip is cleared up to be accomplished by tip processing special plane, need transport oil pipe to next rack and continue to operate after accomplishing every process, the transportation work is generally accomplished by the manual work, no matter transport, concrete process is handled and is all wasted time and energy, low in production efficiency.
Disclosure of Invention
The purpose of the invention is as follows: in order to overcome the deficiencies in the prior art, the utility model provides a high pressure fuel pipe automatic production line with high degree of automation and high production efficiency.
The technical scheme is as follows: in order to achieve the above object, the utility model discloses a high pressure fuel pipe automatic production line, include:
the oil pipe cutting device is used for cutting the oil pipe raw material into oil pipe sections with set lengths;
the conveying device comprises a plurality of trays for receiving the oil pipe sections, and the trays move along a set path to enable the oil pipe sections to pass through a plurality of working stations;
the end part cleaning device is arranged at least one working station and is used for cleaning the inner wall of the end part of the oil pipe section;
and the joint mounting device is arranged at least one working station and is used for fixedly mounting the joint to the end part of the oil pipe section.
Further, still include:
and the marking device is arranged at least one operation station and is used for marking the joint fixed at the end part of the oil pipe section.
Further, still include:
and the tape winding device is arranged at least one operation station and is used for winding the outer wall of the oil pipe section.
Further, the end cleaning device includes:
the end part cleaning device comprises a washing head which can extend into the end part of the oil pipe section to wash the inner wall of the end part by water flow; and
the end part drying device comprises a blowing head, and the blowing head can extend into the end part of the oil pipe section to blow air to the inner wall of the end part.
Further, the conveying device also comprises a base and a transplanting assembly, and the tray can move on the base in a circulating mode; the transplanting assembly can make a plurality of trays simultaneously translate a distance of one step for the machine base.
Further, the oil pipe cutting device comprises a manipulator, and a manipulator is arranged between the oil pipe cutting device and the conveying device and used for putting the cut oil pipe sections to the tray.
Furthermore, the manipulator is arranged at a plurality of working station positions and is used for enabling the oil pipe section to move relative to the tray and/or taking down and putting back the oil pipe section to the tray.
Furthermore, the device also comprises a conveying device for conveying the oil pipe raw material to the oil pipe cutting device, wherein the conveying device comprises an oil pipe feeding device and an accurate conveying device, and the accurate conveying device is arranged between the oil pipe feeding device and the oil pipe cutting device.
Further, still include:
and the blanking device is arranged at the tail end of the conveying device and is used for receiving and storing the finished high-pressure oil pipe products going up and down from the conveying device.
Further, the conveying device further comprises a clamp; each tray is provided with a clamp, and the clamp can translate in the length direction of the tray.
Has the advantages that: the utility model discloses a high pressure fuel pipe automatic production line can accomplish high pressure fuel pipe's operations such as cutting, transportation, tip clearance, fixed joint, need not artifical the intervention basically, and degree of automation is high, can effectively improve production efficiency, practices thrift the human cost.
Drawings
FIG. 1 is a perspective view of an automatic production line for high-pressure oil pipes;
FIG. 2 is a top view of an automatic production line for high pressure oil pipes;
FIG. 3 is a front view of an automatic production line for high-pressure oil pipes;
FIG. 4 is a top view of an automatic production line for high pressure oil pipes according to another embodiment;
FIG. 5 is a first view structural diagram of the oil pipe cutting device and the precision conveying device;
FIG. 6 is a second view structural diagram of the oil pipe cutting device and the precise conveying device;
FIG. 7 is a block diagram of the clamping assembly;
FIG. 8 is a combination diagram of the oil pipe cutting device, the precision conveying device and the oil pipe feeding device;
FIG. 9 is a block diagram of the tubing storage unit;
FIG. 10 is a perspective view of the transfer device;
FIG. 11 is a front view of the transfer device;
FIG. 12 is a block diagram of the transplanting assembly;
FIG. 13 is a block diagram of the lift assembly;
FIG. 14 is a structural view of portion A of FIG. 10;
FIG. 15 is a first perspective view of the cleaning apparatus;
FIG. 16 is a second perspective view of the end wash apparatus;
FIG. 17 is a block diagram of the rinse head;
FIG. 18 is a combination of the drive, the irrigation head and the water inlet tube;
fig. 19 is a structural view of the blanking apparatus.
The names of the parts indicated by the reference numerals in the drawings are as follows:
1-oil pipe cutting device; 11-a clamping assembly; 111-a work bench; 12-a cutting assembly; 121-a saw blade; 122-a blade motor; 13-a clamping block; 131-V-shaped grooves; 14-a slide mount; 15-a feed cylinder; 16-a lifting seat; 17-an electric cylinder; 2-precision conveying means; 21-a friction band assembly; 211-friction belt; 212-rolling wheels; 213-a feed motor; 22-a deviation prevention assembly; 221-component seat; 222-V grooved pulley; 223-rotating rollers; 3-oil pipe feeding device; 31-a first gantry; 32-rotating the material frame; 33-a feeding motor; 34-a second frame; 35-a pulling assembly; 36-a first sensing component; 361-a detection sensor; 37-a second sensing component; 371-the component seat; 372-a transition wheel assembly; 373-a resilient element; 374-displacement sensor; 4-a blanking device; 41-receiving a material platform; 42-a storage tank; 43-a pusher assembly; 431-a pusher; 432-a pusher cylinder; 5-a conveying device; 51-a stand; 52-a tray; 53-transplanting the assembly; 531-moving seat; 532-a drive element; 533-positioning element; 534-lifting cylinder; 535-roll group; 5351-a set of rollers support; 5352-a first roller; 54-a reflow assembly; 541-a transmission chain; 55-a lifting assembly; 551-base; 552-a lifting carriage; 553-a drive carriage; 5531-a connecting rod; 554-a lift drive element; 555-a second roller; 56-a clamp; 561-clamping block; 562-a return spring; 6-end cleaning means; 61-end wash device; 611-a rinsing head; 6111-water inlet; 6112-outflow hole; 612-a water inlet pipe; 613-cover body; 6131-an entrance; 6132-water outlet; 614-drive means; 6141-rotating disc; 6142-a rotary drive element; 6143-first translation drive element; 615-a glide assembly; 6151-slipway; 6152-second translation drive element; 62-end blow-drying means; 621-blowing head; 7-a manipulator; 71-paw; 8-a joint mounting device; 9-marking device; 10-tape winding device.
Detailed Description
The present invention will be further described with reference to the accompanying drawings.
The automatic production line of the high-pressure oil pipe shown in the attached figures 1-3 comprises an oil pipe cutting device 1, a conveying device 5, an end cleaning device 6 and a joint mounting device 8.
The oil pipe cutting device 1 is used for cutting an oil pipe raw material into an oil pipe section with a set length, the oil pipe raw material is in a continuous coil material form wound on a winding drum in a spiral mode, and the oil pipe cutting device 1 can cut the oil pipe section into a section according to the set length.
In order to conveniently feed oil pipe raw materials, the automatic production line of the high-pressure oil pipe further comprises a conveying device for conveying the oil pipe raw materials to the oil pipe cutting device 1, wherein the conveying device comprises an oil pipe feeding device 3 and an accurate conveying device 2, and the accurate conveying device 2 is arranged between the oil pipe feeding device 3 and the oil pipe cutting device 1. The accurate conveying device 2 can accurately feed the oil pipe raw material to the oil pipe cutting device 1, and the length error of the oil pipe section cut by the accurate conveying device 2 is small, and the accuracy is high.
The conveying device 5 comprises a plurality of trays 52 for receiving the oil pipe sections, the trays 52 move along a set path, so that the oil pipe sections pass through a plurality of operation stations, each operation station is provided with a device, and the devices on the operation stations are used for processing the oil pipe sections and joints subsequently installed on the oil pipe sections so as to produce a final high-pressure oil pipe finished product according to the working procedures. In order to facilitate continuous production, the distance between the devices on every two adjacent working stations is the distance of one step pitch, a plurality of trays 52 are arranged on the conveying device 5 at equal intervals, the trays can be synchronously translated and are translated by the distance of one step pitch every time, so that after the oil pipe section is processed by the front device, the trays 52 can move to the next working station with the oil pipe section, the rear device on the next working station continues to process the oil pipe section, meanwhile, the trays 52 on the previous working station of the front device are translated to the working station position of the front device and are continuously processed by the front device, and therefore the simultaneous online production of a plurality of oil pipe sections can be realized, the production beat is fast, and the efficiency is high.
The device arranged on the working station at least comprises an end cleaning device 6 and a joint mounting device 8; the end cleaning device 6 is used for cleaning the inner wall of the end of the oil pipe section, and the joint mounting device 8 is used for fixedly mounting a joint to the end of the oil pipe section. In this embodiment, the inner wall of the end of the oil pipe section is cleaned by water flushing and blowing drying, therefore, the end cleaning device 6 includes two parts, namely an end cleaning device 61 and an end drying device 62, the end cleaning device 61 and the end drying device 62 respectively occupy one working station, in addition, the joint installation device 8 also independently occupies one working station, the oil pipe cutting device 1, the end cleaning device 61, the end drying device 62 and the joint installation device 8 are sequentially arranged on the moving path of the tray 52, and the operations of blanking, cleaning, drying and fixing joints are sequentially completed.
Because both ends to the oil pipe section all will be handled generally, consequently, three kinds of devices of tip belt cleaning device 61, tip device 62 and joint installation device 8 all have two sets ofly, if two tip belt cleaning device 61 set up in two operation station departments, and two tip belt cleaning device 61 set up respectively in the both ends position of tray 52, so can solve because the length of oil pipe section is longer, can't handle the problem at the both ends of same operation station department to the oil pipe section. Similarly, the end blow-drying device 62 and the joint installation device 8 also adopt a mode of respectively arranging two devices at two operation stations to process two ends of the oil pipe section.
In addition, in order to facilitate loading of the oil pipe sections cut by the oil pipe cutting device 1 into the tray 52 and facilitate automatic processing of the oil pipe sections in the tray 52 at the corresponding positions by devices at each work station, the automatic production line for high-pressure oil pipes further comprises a plurality of manipulators 7, wherein one manipulator 7 is arranged between the oil pipe cutting device 1 and the conveying device 5 and used for throwing the cut oil pipe sections to the tray 52. In addition, the manipulators 7 are also respectively arranged at a plurality of working station positions, and the manipulators 7 at the working station positions are used for moving the oil pipe sections relative to the tray 52 and/or taking off and putting back the oil pipe sections to the tray 52. If at some stations it is necessary to move the length of tubing along its own axis by means of the robot 7 so that one end of the length of tubing extends beyond the tray 52, there are stations where it is necessary to remove the length of tubing from the tray 52 by means of the robot 7 and to return it to the tray 52 after the task of handling the length of tubing by the equipment of that work station has been completed.
Preferably, the transfer device 5 further comprises a gripper 56; a clamp 56 is mounted on each of the trays 52, and the clamp 56 is translatable in a direction of the length of the tray 52. The gripper 56 may clamp the length of tubing onto the pallet 52 and, since the gripper 56 is movable in translation relative to the pallet 52, the robot 7 may grasp the length of tubing and move it axially along itself, with one end of the length of tubing extending out of the pallet 52.
In a further embodiment, as shown in fig. 4, the automatic production line of high-pressure oil pipes further comprises a marking device 9, and the marking device 9 is used for marking the joint fixed at the end of the oil pipe section. By adopting the marking device 9, the contents such as trademarks, serial numbers and the like can be engraved on the joint, so that the user can conveniently identify manufacturers and the manufacturers can conveniently trace problematic products. The marking device 9 may be implemented by conventional equipment, and its structure will not be described in detail.
In a preferred embodiment, as shown in fig. 4, the automatic production line of the high-pressure oil pipe further comprises a tape winding device 10, the tape winding device also occupies one working station, and the tape winding device 10 is used for winding the outer wall of the oil pipe section so as to enhance the liquid pressure resistance of the high-pressure oil pipe. The tape wrapping device 10 may be implemented by conventional equipment, and its structure will not be described in detail.
In addition, in order to facilitate the collection and temporary storage of the produced high-pressure oil pipes, as shown in fig. 1 to 4, the automatic production line for high-pressure oil pipes further comprises a blanking device 4, and the blanking device 4 is arranged at the tail end of the conveying device 5 and is used for receiving and storing the finished high-pressure oil pipes which are conveyed from the conveying device 5.
The structure of the main components of the automatic production line for high-pressure oil pipes of the present invention will be described in detail below.
As shown in fig. 5-6, the oil pipe cutting device 1 includes a clamping assembly 11 and a cutting assembly 12, which can move relatively to and away from each other, in this embodiment, the clamping assembly 11 is kept at a constant relative position, the cutting assembly 12 can move relatively to and away from the clamping assembly 11 in a translational manner, specifically, the cutting assembly 12 is mounted on a sliding seat 14 in a translational manner, and the sliding seat 14 can be driven by a feeding cylinder 15 to move relatively to and away from the clamping assembly 11 in a translational manner; the cutting assembly 12 comprises a saw blade 121, and the saw blade 121 is driven to rotate by a saw blade motor 122; as shown in fig. 7, the clamping assembly 11 includes a working table 111, a cutting groove for the saw blade 121 to enter is provided on the working table 111, clamping blocks 13 for clamping the oil pipe section are provided on both sides of the cutting groove, specifically, a V-shaped groove 131 is formed on the clamping block 13, the whole body can move in a translational and lifting manner relative to the working table 111, in order to ensure a better clamping effect, a plurality of clamping blocks 13 are provided on both sides of the cutting groove, and a gap is provided between adjacent clamping blocks in the plurality of clamping blocks 13 on each side, so that the cut oil pipe raw material can be pressed at multiple points, and the oil pipe raw material is prevented from shaking in the cutting process to affect the cutting accuracy and the cutting process stability; in this embodiment, all the clamping blocks 13 are fixed on the same lifting base 16, and the lifting base 16 is driven by an electric cylinder 17 to lift.
The precise conveying device 2 is used for conveying oil pipe raw materials with set length to the oil pipe cutting device 1. Specifically, the precision conveyor 2 includes two sets of friction belt assemblies 21; the friction belt assembly 21 comprises an annular friction belt 211, each friction belt 211 is driven by a feeding motor 213 to operate, the two friction belts 211 are respectively provided with a straight friction section, the friction sections of the two friction belts are arranged in parallel, the conveyed oil pipe raw material passes through a gap between the two friction sections, the two friction belts 211 operate at a constant speed to drive the oil pipe raw material to perform feeding motion through friction force, and the oil pipe raw material cannot slip relative to the friction belts 211 because the length of the friction sections of the friction belts 211 in contact with the oil pipe raw material is long, so that the feeding length of the oil pipe raw material can be accurately controlled by controlling the operation of the friction belts 211, and the error of the length size of the cut oil pipe section is effectively ensured to be small. It should be noted that the friction segment is not a fixed segment of the friction band 211, but a segment of the friction band 211 contacting the oil pipe material, and therefore, the friction segment is always changed from the friction band 211 itself because the oil pipe material is always fed in a running state.
In this embodiment, in order to further ensure the feeding accuracy, the friction belt 211 is a synchronous belt, and in order to maintain sufficient contact between the friction section and the oil pipe material, a plurality of rolling wheels 212 are arranged in a linear array on the inner side of the friction section of the friction belt 211, and the rolling wheels 212 are also synchronous wheels.
In addition, preferably, in order to prevent the oil pipe stock from skewing during the conveying process, two sides of the friction belt assembly 21 are respectively provided with a group of anti-deviation assemblies 22; the deviation preventing assembly 22 comprises an assembly frame 221, a V-shaped pulley 222 is rotatably arranged on the assembly frame 221, and a rotating roller 223 is respectively arranged on two sides of the V-shaped pulley 222. The outer circumference of the V-groove 222 is provided with a circle of V-shaped ring groove, when the oil pipe raw material passes through the deviation preventing component 22, the V-shaped ring groove straddles the upper side of the oil pipe raw material, and the lower side of the oil pipe raw material is rested on the rotating roller 223, so that the deviation of the oil pipe raw material can be effectively prevented, and smooth feeding is ensured.
The oil pipe feeding device 3 comprises an oil pipe storage device and a traction device, and the traction device is arranged between the oil pipe storage device and the accurate conveying device 2.
As shown in fig. 9, the oil pipe storage device includes a first frame 31, a rotating rack 32 is rotatably mounted on the first frame 31, and the rotating rack 32 is driven by a feeding motor 33 to rotate. The initial coil stock state for circling the setting of oil pipe log stock, settle the oil pipe log stock of coil stock state on first frame 31, because the oil pipe log stock of coil stock state is heavier, has consequently set up the supplementary rotating material frame 32 of material loading motor 33 and has rotated, conveniently follows the rotating material frame 32 and separate the oil pipe log stock.
The drawing device is used for drawing oil pipe raw material from the rotary rack 32 to be supplied to the precise conveying device 2, as shown in fig. 8, the drawing device comprises a second frame 34, a drawing assembly 35 is arranged on the second frame 34, the drawing assembly 35 is used for drawing oil pipe raw material, as the drawing assembly 35 only roughly separates the oil pipe raw material, in order that the drawing assembly 35 does not influence the precise conveying device 2 to accurately feed the oil pipe raw material, the oil pipe raw material between the two is in a suspension state (as shown in fig. 8), and in order to coordinate transmission coordination between the drawing assembly 35 and the precise conveying device 2, a first sensing assembly 36 is further arranged on the second frame 34, and the first sensing assembly 36 is arranged between the drawing assembly 35 and the precise conveying device 2; the first sensing assembly 36 includes a plurality of detection sensors 361 arranged in a vertical array. When the precision conveyor 2 and the tubing feeder 3 are operated cooperatively, the control system can detect the sagging state of the tubing material between the drawing component 35 and the precision conveyor 2 through the first sensing component 36 to determine whether the remaining amount of the tubing material between the drawing component 35 and the precision conveyor 2 meets the requirement, and prevent the tubing material between the drawing component 35 and the precision conveyor 2 from being straightened to affect the conveying precision of the precision conveyor 2, taking this embodiment as an example, in this embodiment, the first sensing component 36 includes three detecting sensors 361, a middle detecting sensor 361 and a lower detecting sensor 361, when the lowest detecting sensor 361 detects the tubing material below the detecting sensor, the remaining amount of the tubing material between the drawing component 35 and the precision conveyor 2 is detected to be larger, the drawing component 35 can maintain the current drawing speed, when the middle detecting sensor 361 detects the tubing material, the remaining amount of the tubing material is less, the operation speed of the pulling assembly 35 can be increased properly to make the oil pipe material hang down below the lower detecting sensor 361, when the uppermost detecting sensor 361 detects the oil pipe material, it indicates that the remaining amount of the oil pipe material is very small, at this time, the precise conveying device 2 can be slowed down or suspended, and the pulling assembly 35 can be accelerated, so that the precise conveying device 2 and the pulling assembly 35 can operate normally again when the remaining amount of the oil pipe material is large.
In order to coordinate the rotation speeds of the pulling assembly 35 and the feeding motor 33, so that the rotation speed of the feeding motor 33 is adapted to the pulling speed of the pulling assembly 35, a second sensing assembly 37 is further mounted on the first frame 31; the second sensing assembly 37 comprises an assembly seat 371, a transition wheel assembly 372 is slidably mounted on the assembly seat 371, and the oil pipe raw material led out from the rotating rack 32 passes through the transition wheel assembly 372 and then enters the traction device; an elastic element 373 is further mounted on the assembly seat 371, and in an initial state, the transition wheel assembly 372 is held at one end of the first frame 31 by the elastic element 373; a displacement sensor 374 for detecting the displacement of the transition wheel assembly 372 is also mounted on the assembly seat 371. By adopting the second sensing assembly 37, the control system detects whether the transition wheel assembly 372 translates through the displacement sensor 374 to judge whether the rotating speed of the feeding motor 33 is equal to the pulling speed of the pulling assembly 35, and the principle is as follows: under the normal state, the raw oil pipe material comes out from the rotating material frame 32 and then bypasses the transition wheel assembly 372 to turn a corner and then passes through the pulling assembly 35, when the rotating speed of the feeding motor 33 cannot follow the pulling speed of the pulling assembly 35, the raw oil pipe material between the pulling assembly 35 and the rotating material frame 32 can be shortened, so that the transition wheel assembly 372 can be pulled to slide relative to the assembly seat 371, and the reading of the displacement sensor 374 is reflected. When the control system determines that the rotation speed of the feeding motor 33 cannot follow the pulling speed of the pulling assembly 35, the control system may control the feeding motor 33 to increase the rotation speed, so that the transition wheel assembly 372 returns to the original position under the pushing of the elastic element 373. In this embodiment, a cylinder is used as the elastic element 373, which ensures sufficient thrust and certain elasticity for the transition wheel assembly 372.
As shown in fig. 10 to 11, the transfer device 5 includes a base 51, a tray 52, a transplanting assembly 53, a returning assembly 54, and a lifting assembly 55.
Wherein, frame 51 is fixed to be set up, is provided with a plurality of trays 52 that are used for loading oil pipe section on it, and tray 52 can the cyclic motion on the frame 51, but tray 52 is provided with different devices on the different operation stations along different operation stations of route difference when frame 51 motion, can carry out various processing with automatic transfer production by oneself to the oil pipe section on the tray 52, so can practice thrift artifical transportation step, use manpower cost is saved and suggestion production efficiency.
Because the tubing sections are long, the tray 52 is elongated and a clamp 56 is mounted on the tray 52 for ease of mounting the tubing on the tray 52. Specifically, as shown in fig. 14, the clamp 56 includes a clamp seat 561, two clamping blocks 561 capable of opening and closing relatively are mounted on the clamp seat 561, and a return spring 562 is disposed between each clamping block 561 and the clamp seat 561; the clamping blocks 561 are provided with clamping surfaces, in a closed state, a gap with a narrow top and a wide bottom is formed between the two clamping surfaces of the two clamping blocks 561, and the oil pipe section can be kept in the gap between the two clamping surfaces and cannot be separated. In addition, because the oil pipe section needs to be cleaned, dried and pressed at each working station, the end of the oil pipe section sometimes needs to be extended out of the tray 52 in order to facilitate the operation of the end of the oil pipe section, and in order to facilitate the operation of extending and retracting the end of the oil pipe section out of the tray 52, the clamp 56 can be moved in a translational manner in the length direction of the tray 52, so that the integral movement of the oil pipe section can be facilitated; specifically, the lower end of the clamp seat 561 is provided with a slide block, the tray 52 is provided with a slide rail, and the slide block and the slide rail are in sliding fit.
In order to realize the circular movement of the trays 52 on the base 51, a transplanting assembly 53 and a backflow assembly 54 are arranged on the base 51, the transplanting assembly 53 can simultaneously make a plurality of trays 52 translate by a distance of one step, and the trays 52 can move from one working station to the next station for further processing by moving by a distance of one step; when the tray 52 has moved to the rear of the housing 51 and the tubing section has been removed, the return assembly 54 returns the tray 52 to the front of the housing 51 for the next cycle. In this embodiment, the transplanting assembly 53 is located on the upper side of the machine base 51, the return assembly 54 is located on the lower side of the machine base 51, two ends of the return assembly 54 are respectively provided with a set of lifting assembly 55, the lifting assembly 55 can lift and transfer the tray 52 between the transplanting assembly 53 and the return assembly 54, thus, when the tray 52 moves to the tail end of the machine base 51, the lifting assembly 55 at the tail end of the machine base lowers the tray onto the return assembly 54, the return assembly 54 operates to return the tray 52 to the head end of the machine base 51, and the lifting assembly 55 at the head end of the machine base 51 performs lifting movement again to return the tray 52 to the upper end of the machine base 51.
Specifically, as shown in fig. 12, the transplanting assembly 53 includes a moving seat 531, a driving element 532, a positioning member 533 and a lifting cylinder 534; the moving seat 531 can slide back and forth relative to the base 51, the sliding direction is a horizontal direction, the driving element 532 is used for driving the moving seat 531 to slide back and forth by a distance of one step pitch each time, and here, the driving element 532 is a cylinder; the positioning member 533 can move up and down relative to the movable base 531, and when it is lifted up, the positioning member can act on the tray 52 so that the tray 52 can move along with the positioning member, and when it is lowered down, the positioning member is separated from the tray 52, and the lifting cylinder 534 can drive the positioning member 533 to move up and down; in this embodiment, the positioning member 533 is U-shaped with an upward opening.
When the transplanting operation is performed, firstly, the telescopic rod of the lifting cylinder 534 is lifted to enable the lower side of the tray 52 to be embedded into the U-shaped opening of the positioning piece 533; then, the driving element 532 makes the moving seat 531 translate, so as to drive the lifting cylinder 534 to translate integrally with the positioning element 533, so as to make the tray 52 move by a distance of one step; then, the lifting cylinder 534 lowers the positioning member 533 so that the positioning member 533 is separated from the tray 52; finally, the drive member 532 is retracted to reposition the carriage 531, and the above steps are repeated to move each tray 52 one step at a time. Because the tray 52 is long, in order to make the movement of the tray 52 smooth, there are two sets of transplanting assemblies 53, and the two sets of transplanting assemblies 53 respectively act on two ends of the tray 52.
In addition, the transplanting assembly 53 further comprises a roller set 535, the roller set 535 comprises a roller set support 5351, and a plurality of first rollers 5352 which are rotatably arranged relative to the roller set support 5351 are linearly arranged on the roller set support 5351 in an array mode. The tray 52 moves in a translational motion on the first roller 5352, which improves the smoothness of the motion and reduces the wear of the tray 52.
The reflow module 54 includes two sets of parallel transmission chains 541, and the two sets of transmission chains 541 respectively hold two sides of the tray 52. The conveyor chain 541 may be a double speed chain to increase reflow efficiency.
As shown in fig. 13, the lifting assembly 55 includes a base 551, a lifting bracket 552, a driving frame 553, and a lifting driving element 554, wherein the base 551 is fixedly disposed; the lifting bracket 552 can move up and down relative to the base 551; the driving frame 553 is arranged between the base 551 and the lifting bracket 552 and is composed of two connecting rods 5531, and the middle parts of the two connecting rods 5531 are hinged together, so that the driving frame 553 is in an X shape as a whole; the lifting driving element 554 can drive the two connecting rods 5531 to rotate relatively, so that the relative included angle between the two connecting rods 5531 is changed, and the lifting bracket 552 is driven to move up and down. Preferably, a plurality of second rollers 555 are arranged in an array on the lifting bracket 552, and the second rollers 555 are rotatable relative to the lifting bracket 552, so that the tray 52 can be smoothly transferred from the roller sets 535 to the lifting bracket 552.
As shown in fig. 15-16, the end cleaning device 61 includes a rinsing head 611 and a water inlet pipe 612; as shown in fig. 17, a water inlet 6111 is formed in the flushing head 611, the water inlet 6111 is a blind hole penetrating through the flushing head 611 on one side, the water inlet pipe 612 is connected with the water inlet 6111 of the flushing head 611, water with pressure provided by an external water source can be guided into the water inlet 6111, and the direction of water flow entering the water inlet 6111 is set as the forward direction; a plurality of outflow holes 6112 are formed between the water inlet hole 6111 and the outer wall of the flushing head 611; the outflow hole 6112 is obliquely arranged, so that water flows obliquely backwards when entering the water inlet hole 6111 forwards and then flowing out of the outflow hole 6112, the ejected water flow has a speed along the axial direction of the oil pipe on one hand to form a certain flushing force to clean the inner wall of the oil pipe, and the water flow has a reverse movement speed on the other hand, so that the water flow can flow out of the cleaned end part of the oil pipe after flushing the inner wall of the oil pipe, and cannot continuously flow into the oil pipe.
In actual production, the specifications of oil pipe sections are various, so in order to meet the cleaning operation of the oil pipe sections with different pipe diameters, a plurality of flushing heads 611 are provided, and the specifications of the flushing heads 611 are different; the inlet pipe 612 may be adapted to interface with different flushing heads 611 under the action of the driving means 614, such that the inlet pipe 612 may direct water to the different flushing heads 611 for operation of the different flushing heads 611.
Specifically, as shown in fig. 18, the driving device 614 includes a turntable 6141, a rotation driving element 6142 and a first translation driving element 6143; all the flushing heads 611 are mounted on the turntable 6141, and the turntable 6141 can be driven by the rotary driving element 6142 to rotate; the translational driving element 6143 can be driven by the first translational driving element 6143 to perform telescopic motion. By adopting the structure, when the flushing head 611 with other specifications needs to be replaced, the first translational driving element 6143 is controlled to operate to retract the water inlet pipe 612 and separate from the flushing head 611 currently operating, then the rotary driving element 6142 is driven to operate, so that the target flushing head 611 is rotated to the position aligned with the water inlet pipe 612, and finally the first translational driving element 6143 is controlled to operate to extend the water inlet pipe 612 to be in butt joint with the target flushing head 611. So, can realize the automatic switch-over of washing head 611, need not artifical manual change, convenient and fast. In this embodiment, the first translation driving element 6143 is an air cylinder, and the rotation driving element 6142 is a rotation air cylinder.
Preferably, the end cleaning device further comprises a sliding assembly 615, and the sliding assembly 615 can drive the washing head 611 to reciprocate. Specifically, the sliding assembly 615 includes a sliding table 6151 and a second translation driving element 6152 for driving the sliding table 6151 to move, and the flushing head 611 and the driving device 614 are both mounted on the sliding table 6151. The sliding assembly 615 is arranged, so that automatic operation of the end part of the oil pipe section of the flushing head 611 to enter and exit can be realized, the end part of the oil pipe section is only required to be arranged at a set position, the sliding table 6151 is driven to slide by the second translation driving element 6152, the flushing head 611 can be automatically inserted into the end part of the oil pipe section, after cleaning is completed, the second translation driving element 6152 drives the sliding table 6151 to reversely slide, and the flushing head 611 can be automatically separated from the end part of the oil pipe section.
Preferably, the flushing head 611 is arranged obliquely and its end connected to the water inlet pipe 612 is lower. When the washing device is used for washing, the end part of the oil pipe section is also in an inclined state, so that the water after washing can flow out of the end part of the oil pipe section more conveniently.
Preferably, the end washing device further comprises a housing 613, said rinsing head 611 being placed inside said housing 613; the cover body 613 is provided with an inlet 6131 into which an oil supply pipe section extends and a water outlet 6132, so that the water can be prevented from splashing around to cause adverse effects on the environment and equipment, the water is uniformly discharged from the water outlet 6132 after being collected in the cover body 613, and the water outlet 6132 can be connected with a pipeline to guide the cleaned water to a dirty water pool and the like.
The end blow drying device 62 includes a blow head 621 that extends into the end of the oil pipe section to blow air against the inner wall of the end. The end blow-drying device 62 has substantially the same structure as the end cleaning device 61, except that the end blow-drying device 62 supplies air into the blow head 621, and the air is blown out from the end of the oil pipe section after entering the end. The structure of the end blow drying device 62 can be referred to the end washing device 61 and will not be described in detail.
As shown in fig. 19, the blanking device 4 includes a receiving platform 41 and a storage trough 42, and a pushing assembly 43 capable of pushing the oil pipe from the receiving platform 41 into the storage trough 42 is mounted on the receiving platform 41. The pushing assembly 43 comprises a pushing piece 431 and a pushing cylinder 432 for pushing the pushing piece 431 to move horizontally, the pushing piece 431 is a reversed long-strip-shaped part with a U-shaped cross section, a finished high-pressure oil pipe enters between the pushing piece 431 and the material receiving platform 41, and then the pushing cylinder 432 acts to enable the pushing piece 431 to move horizontally to push the high-pressure oil pipe into the storage tank 42, and after a certain amount of high-pressure oil pipe is collected in the storage tank 42, the high-pressure oil pipe can be taken away manually and uniformly.
The manipulator 7 comprises two claws 71, each claw 71 can respectively make biaxial motion relative to the ground, and two motion axes of the claws 71 are respectively the length direction and the vertical direction of the tray 52, and during operation, the two claws 71 can respectively grasp two ends of an oil pipe to carry out oil pipe taking and placing operation and moving operation.
The utility model discloses a high pressure fuel pipe automatic production line can accomplish high pressure fuel pipe's operations such as cutting, transportation, tip clearance, fixed joint, need not artifical the intervention basically, and degree of automation is high, can effectively improve production efficiency, practices thrift the human cost.
The above description is only a preferred embodiment of the present invention, and it should be noted that: for those skilled in the art, without departing from the principle of the present invention, several improvements and modifications can be made, and these improvements and modifications should also be considered as the protection scope of the present invention.
Claims (10)
1. The utility model provides a high pressure fuel pipe automatic production line which characterized in that includes:
the oil pipe cutting device is used for cutting the oil pipe raw material into oil pipe sections with set lengths;
the conveying device comprises a plurality of trays for receiving the oil pipe sections, and the trays move along a set path to enable the oil pipe sections to pass through a plurality of working stations;
the end part cleaning device is arranged at least one working station and is used for cleaning the inner wall of the end part of the oil pipe section;
and the joint mounting device is arranged at least one working station and is used for fixedly mounting the joint to the end part of the oil pipe section.
2. The automatic production line for high pressure oil pipes according to claim 1, further comprising:
and the marking device is arranged at least one operation station and is used for marking the joint fixed at the end part of the oil pipe section.
3. The automatic production line for high pressure oil pipes according to claim 1, further comprising:
and the tape winding device is arranged at least one operation station and is used for winding the outer wall of the oil pipe section.
4. The automatic production line for high pressure oil pipes according to claim 1, wherein the end cleaning device comprises:
the end part cleaning device comprises a washing head which can extend into the end part of the oil pipe section to wash the inner wall of the end part by water flow; and
the end part drying device comprises a blowing head, and the blowing head can extend into the end part of the oil pipe section to blow air to the inner wall of the end part.
5. The automatic production line for high pressure oil pipes according to claim 1, wherein the transfer device further comprises a base on which the pallet is circularly movable, and a transplanting assembly; the transplanting assembly can make a plurality of trays simultaneously translate a distance of one step for the machine base.
6. The automatic production line for high pressure oil pipes of claim 1, further comprising a manipulator, wherein a manipulator is arranged between the oil pipe cutting device and the conveying device and used for throwing the cut oil pipe sections to the pallet.
7. The automatic production line for high pressure oil pipes of claim 6, wherein the manipulator is arranged at a plurality of working station positions and is used for moving the oil pipe section relative to the tray and/or taking down and putting back the oil pipe section to the tray.
8. The automatic production line for high pressure oil pipe according to claim 1, further comprising a transfer device for transferring the oil pipe log to the oil pipe cutting device, wherein the transfer device comprises an oil pipe feeding device and a precise transfer device, and the precise transfer device is arranged between the oil pipe feeding device and the oil pipe cutting device.
9. The automatic production line for high pressure oil pipes according to claim 1, further comprising:
and the blanking device is arranged at the tail end of the conveying device and is used for receiving and storing the finished high-pressure oil pipe products going up and down from the conveying device.
10. The automatic production line for high pressure oil pipes according to claim 1, wherein the transfer device further comprises a jig; each tray is provided with a clamp, and the clamp can translate in the length direction of the tray.
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN110449845A (en) * | 2019-09-10 | 2019-11-15 | 昆山紫东智能科技有限公司 | A kind of high-pressure oil pipe automatic assembly line |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN110449845A (en) * | 2019-09-10 | 2019-11-15 | 昆山紫东智能科技有限公司 | A kind of high-pressure oil pipe automatic assembly line |
CN110449845B (en) * | 2019-09-10 | 2024-05-14 | 昆山紫东智能科技有限公司 | Automatic production line for high-pressure oil pipe |
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