CN210754464U - Light horizontal correction equipment - Google Patents
Light horizontal correction equipment Download PDFInfo
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- CN210754464U CN210754464U CN201921559035.3U CN201921559035U CN210754464U CN 210754464 U CN210754464 U CN 210754464U CN 201921559035 U CN201921559035 U CN 201921559035U CN 210754464 U CN210754464 U CN 210754464U
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Abstract
The utility model discloses a light horizontal correction device, which comprises a frame and a control system, wherein a pressure mechanism, a conveying mechanism and a blocking mechanism are arranged on the frame, the pressure mechanism is connected with the control system and is provided with a pressure head for pressing a workpiece, the pressure mechanism can adopt an oil cylinder, and the workpiece is pressed by the oil cylinder driving pressure head; the blocking mechanism comprises a baffle plate, and the baffle plate is used for tightly abutting against the workpiece to be matched with the pressure head to apply pressure. The utility model discloses an adopt hydraulic cylinder to correct the operation for deformation as giving first place to, safe and reliable, the pressure head can be changed according to different work piece types, has stronger commonality, also makes whole equipment possible littleer simultaneously, is less than the fifth of traditional roll-type correction equipment even, therefore the cost is also lower. The straightening machine can be used for straightening rod-shaped workpieces and plate-shaped workpieces; the position of the oil cylinder or the position of the workpiece can be conveniently adjusted, the relative position of the pressure head and the part to be corrected of the workpiece can be quickly adjusted, and the operation is very convenient.
Description
Technical Field
The utility model relates to a mechanical equipment technical field, concretely relates to an equipment for being used for carrying out deformation correction to the work piece.
Background
In the production activities of enterprises, parts of metal profiles, transmission shafts, plates and other equipment are deformed due to factors such as transportation, storage, use and the like to affect normal use, and in order to obtain a good use effect and ensure normal and safe operation of the equipment, the deformed parts need to be straightened or leveled. At present, most of correction work of deformation parts adopts a roller type structure, and a deformed workpiece is calibrated by utilizing a roller shaft, namely the workpiece passes through two rollers which rotate relatively, so that the purpose of deformation correction is achieved. However, the roller type straightening equipment has the defects of large structural volume, heavy weight, high energy consumption, high manufacturing cost, poor universality, undesirable straightening effect and the like.
SUMMERY OF THE UTILITY MODEL
The to-be-solved technical problem of the utility model is to the shortcoming that prior art exists, provide a simple structure, convenient operation, possible volume is littleer, lighter, the better light-duty horizontal correction equipment of commonality.
In order to solve the technical problem, the utility model adopts the following technical scheme: the utility model provides a light-duty horizontal correction equipment, including frame and control system, its characterized in that: the machine frame is provided with a movable pressing mechanism, a conveying mechanism for conveying workpieces and a blocking mechanism for blocking the workpieces, the pressing mechanism is connected with the control system and is provided with a pressing head for pressing the workpieces, and the pressing head is driven by the pressing mechanism to press the workpieces; the blocking mechanism comprises a baffle plate, and the baffle plate is used for tightly abutting against the workpiece to be matched with the pressure head to apply pressure.
Furthermore, the pressure applying mechanism comprises an oil cylinder, a pressure head is connected with a telescopic shaft of the oil cylinder, the oil cylinder is arranged on a movable trolley, and the movable trolley is arranged on a working table plate of the frame to form a structure capable of moving in parallel relative to the workpiece; the first baffle is arranged on the outer side of the oil cylinder, and the oil cylinder is propped against the first baffle to prevent the oil cylinder from overturning outwards; the baffle for tightly abutting against the workpiece is a second baffle which is opposite to the first baffle.
Furthermore, the first baffle and the second baffle are welded and fixed on the working table plate and are close to two sides of the working table plate, but two sides of the working table plate are respectively exposed out of a section of the first baffle and the second baffle; a plurality of rib plates are welded between the outer side surfaces of the first baffle and the second baffle and the surfaces of the working table plates exposed outside, the rib plates are perpendicular to the first baffle, the second baffle and the working table plates respectively to form supporting structures for the first baffle and the second baffle respectively, so that the two baffles can be supported strongly, and the phenomenon that the baffles deform to influence the correcting effect when the oil cylinder applies pressure is avoided.
Furthermore, the conveying mechanism comprises a plurality of workpiece guide rollers, the workpiece guide rollers are arranged on a working table plate of the rack through guide roller support legs to form a rotatable structure, and the workpiece can move back and forth along with the rolling of the workpiece guide rollers; the arrangement direction of the workpiece guide rollers is parallel to the moving direction of the moving trolley, and each workpiece guide roller is positioned between the pressure head and the second baffle.
Furthermore, a rail is arranged on the working table plate, and the movable trolley is arranged on the rail through a trundle arranged at the bottom of the movable trolley.
Furthermore, the working table plate is fixed on the two supporting plates, and the two supporting plates are respectively aligned with the first baffle and the second baffle up and down, so that the burden of the working table plate can be reduced; a plurality of rib plates are welded between the outer side surfaces of the two supporting plates and the bottom surface of the working table plate exposed outside the supporting plates, and the rib plates are respectively perpendicular to the supporting plates and the working table plate to respectively form supporting structures for the supporting plates on the two sides, so that the supporting plates have stronger supporting performance to more stably support the working table plate.
Furthermore, a plurality of tie bars for reinforcing and fixing the support plates are connected between the two support plates, so that the support plates can stably support the working bedplate when the equipment works; the bottom ends of the two supporting plates are respectively arranged on a fixed base, and the fixed base is arranged on the foundation through a foundation and a bolt.
Furthermore, the oil cylinder is connected with an oil pump through a reversing valve, and a connecting pipeline between the oil cylinder and the oil pump is connected with a pressure gauge and an overflow valve; the oil pump is connected with the oil tank through an oil filter. Of course, how to operate and control the oil cylinder is actually the prior art, and the control mode of the oil cylinder in the prior art is directly used.
Firstly, selecting a proper pressure head according to the type of a workpiece, placing the deformed workpiece on a workpiece guide roller, adjusting the relative position of the part of the workpiece to be corrected and the pressure head, and enabling the back of the deformed workpiece to be tightly attached to the second baffle. And starting the oil pump, pulling the reversing valve to a left position, and driving the pressure head to compress the part to be corrected of the workpiece by the oil cylinder. And observing the reading of the pressure gauge, adjusting the set pressure of the overflow valve according to the type of the workpiece, pulling the reversing valve to a middle position after the workpiece is compressed, and maintaining the pressure of the system at the moment. And after the pressure maintaining time is over, pulling the reversing valve to the right position, driving the pressure head to loosen the workpiece by the oil cylinder, continuously adjusting the relative position of the residual part to be corrected of the workpiece and the pressure head, and repeating the operations. And after the correction process is finished, pulling the reversing valve to the right position, loosening the workpiece, closing the oil pump, taking down the workpiece, and finishing the correction process.
The utility model discloses use mechanisms such as hydraulic cylinder to correct the operation as giving first place to deformation, safe and reliable, the pressure head can be changed according to different work piece types, has stronger commonality, also makes whole equipment possible littleer simultaneously, is less than one fifth of traditional roll-type correction equipment even, therefore the cost is also lower. The straightening machine can be used for straightening rod-shaped workpieces and plate-shaped workpieces, and has the characteristic of multiple purposes; the position of the oil cylinder or the position of the workpiece can be conveniently adjusted, the relative position of the pressure head and the part to be corrected of the workpiece can be quickly adjusted, and the operation is very convenient.
Drawings
FIG. 1 is a schematic structural view of the present invention;
fig. 2 is the hydraulic connection schematic diagram of the oil cylinder of the utility model.
In the figure, 1 is a fixed base, 2 is a support plate, 3 is a workbench plate, 41 is a first baffle, 42 is a second baffle, 5 is a rib plate, 6 is a tie bar, 7 is a rail, 8 is a mobile trolley, 81 is a caster, 9 is an oil cylinder, 10 is a pressure head, 11 is a guide roller support, 12 is a workpiece guide roller, 13 is an oil pump, 14 is a reversing valve, 15 is a pressure gauge, 16 is an overflow valve, 17 is an oil filter, 18 is an oil tank, and 19 is a workpiece.
Detailed Description
In this embodiment, referring to fig. 1 and fig. 2, the light horizontal straightening device includes a frame and a control system, wherein a movable pressing mechanism, a conveying mechanism for conveying a workpiece 19, and a blocking mechanism for blocking the workpiece 19 are installed on the frame, the pressing mechanism is connected to the control system, a pressing head 10 for pressing the workpiece 19 is installed on the pressing mechanism, and the pressing head 10 is driven by the pressing mechanism to press the workpiece 19; the blocking mechanism comprises a baffle plate, and the workpiece 19 is tightly pressed through the baffle plate to be matched with the pressure head 10 for pressing.
The pressing mechanism comprises an oil cylinder 9, a pressure head 10 is connected with a telescopic shaft of the oil cylinder 9, the oil cylinder 9 is arranged on a movable trolley 8, and the movable trolley 8 is arranged on the working table plate 3 of the machine frame to form a structure capable of moving in parallel relative to a workpiece; a first baffle plate 41 is arranged on the outer side of the oil cylinder 9, and the oil cylinder 9 is supported by the first baffle plate 41 to prevent the oil cylinder from overturning outwards; the baffle for abutting against the workpiece 19 is a second baffle 42, which is opposite to the first baffle 41.
The first baffle plate 41 and the second baffle plate 42 are welded and fixed on the workbench plate 3 and are close to two sides of the workbench plate 3, but two sides of the workbench plate 3 are respectively exposed out of the first baffle plate 41 and the second baffle plate 42; a plurality of rib plates 5 are welded between the outer side faces of the first baffle plate 41 and the second baffle plate 42 and the surface of the workbench plate 3 exposed outside, the rib plates 5 are uniformly distributed, the rib plates 5 are perpendicular to the first baffle plate 41, the second baffle plate 42 and the workbench plate 34 respectively to form supporting structures for the first baffle plate 1 and the second baffle plate 42, so that the two baffle plates can be supported strongly, and the influence on the correction effect caused by the deformation of the baffle plates when the oil cylinder 9 applies pressure is avoided.
The conveying mechanism comprises a plurality of workpiece guide rollers 12, the workpiece guide rollers 12 are arranged on the working bedplate 3 of the frame through guide roller support legs 11 to form a rotatable structure, and a workpiece 19 can move back and forth along with the rolling of the workpiece guide rollers 12; the arrangement direction of the workpiece guide rollers 12 is parallel to the moving direction of the moving carriage 8, and each workpiece guide roller 12 is located between the indenter 10 and the second shutter 42.
The table plate 4 is provided with rails 7, and the carriage 8 is mounted on the rails 7 by casters 81 provided on the bottom thereof.
The working table plate 3 is fixed on the two supporting plates 2, and the two supporting plates 2 are respectively aligned with the first baffle plate 41 and the second baffle plate 42 up and down, so that the burden of the working table plate 3 can be reduced; a plurality of rib plates 5 (which are also uniformly distributed) are welded between the outer side surfaces of the two supporting plates 2 and the bottom surface of the working table plate 3 exposed out of the supporting plates 2, and the rib plates 5 are respectively perpendicular to the supporting plates 2 and the working table plate 3 to respectively form supporting structures for the supporting plates 2 at the two sides, so that the supporting plates 2 have stronger supporting performance to more stably support the working table plate 3.
A plurality of tie bars 6 for reinforcing and fixing the support plates 2 are connected between the two support plates 2, so that the support plates 2 can stably support the working bedplate 3 when the equipment works; the bottom ends of the two supporting plates 2 are respectively installed on a fixed base 1, and the fixed base 1 is installed on a foundation through ground feet and bolts.
The oil cylinder 9 is connected with an oil pump 13 through a reversing valve 14, and a connecting pipeline between the oil cylinder 9 and the oil pump 13 is connected with a pressure gauge 15 and an overflow valve 16; the oil pump 13 is connected to an oil tank 18 through an oil strainer 17. Of course, how to operate the oil cylinder 9 and control the oil cylinder 9 is actually the prior art, and it is only necessary to directly use the control mode of the oil cylinder in the prior art.
Firstly, selecting a proper pressure head 10 according to the type of the workpiece, placing the deformation workpiece 19 on the workpiece guide roller 12, adjusting the relative position of the part of the workpiece to be corrected and the pressure head 10, and enabling the back surface of the deformation workpiece 19 to be tightly attached to the second baffle plate 42. And starting the oil pump 13, pulling the reversing valve 14 to the left position, and driving the pressure head 10 to press the part to be corrected of the workpiece 19 by the oil cylinder 9. And (3) observing the indication number of the pressure gauge 15, adjusting the set pressure of the overflow valve 16 according to the type of the workpiece, and when the workpiece 19 is pressed, pulling the reversing valve 14 to a middle position, and maintaining the pressure of the system at the moment. After the pressure maintaining time is over, the reversing valve 14 is pulled to the right position, at the moment, the oil cylinder 9 drives the pressure head 10 to loosen the workpiece, the relative position of the residual part to be corrected of the workpiece 19 and the pressure head 10 is continuously adjusted, and the operations are repeated. After the correction process is finished, the reversing valve 14 is pulled to the right, the workpiece 19 is loosened, the oil pump 13 is closed, the workpiece 19 is taken down, and the correction process is finished.
The above description is only a preferred embodiment of the present invention, and should not be taken as limiting the scope of the invention, i.e. the present invention is intended to cover all equivalent variations and modifications within the scope of the present invention.
Claims (8)
1. The utility model provides a light-duty horizontal correction equipment, including frame and control system, its characterized in that: the machine frame is provided with a movable pressing mechanism, a conveying mechanism for conveying workpieces and a blocking mechanism for blocking the workpieces, the pressing mechanism is connected with the control system and is provided with a pressing head for pressing the workpieces, and the pressing head is driven by the pressing mechanism to press the workpieces; the blocking mechanism comprises a baffle plate, and the baffle plate is used for tightly abutting against the workpiece to be matched with the pressure head to apply pressure.
2. The lightweight horizontal orthotic device of claim 1, wherein: the pressure applying mechanism comprises an oil cylinder, a pressure head is connected with a telescopic shaft of the oil cylinder, the oil cylinder is arranged on a movable trolley, and the movable trolley is arranged on a working table plate of the frame to form a structure capable of moving in parallel relative to a workpiece; a first baffle is arranged on the outer side of the oil cylinder, and the oil cylinder is propped against the first baffle; the baffle for tightly abutting against the workpiece is a second baffle which is opposite to the first baffle.
3. The lightweight horizontal orthotic device of claim 2, wherein: the first baffle and the second baffle are welded and fixed on the working table plate and are close to two sides of the working table plate, but two sides of the working table plate are respectively exposed out of a section of the first baffle and the second baffle; and a plurality of rib plates are welded between the outer side surfaces of the first baffle and the second baffle and the surface of the working table plate exposed outside, and the rib plates are respectively vertical to the first baffle, the second baffle and the working table plate to respectively form a supporting structure for the first baffle and the second baffle.
4. The lightweight horizontal orthotic device of claim 2, wherein: the conveying mechanism comprises a plurality of workpiece guide rollers, and the workpiece guide rollers are arranged on a working table plate of the rack through guide roller support legs to form a rotatable structure; the arrangement direction of the workpiece guide rollers is parallel to the moving direction of the moving trolley, and each workpiece guide roller is positioned between the pressure head and the second baffle.
5. The lightweight horizontal orthotic device of claim 2, wherein: a track is arranged on the working table plate, and the movable trolley is arranged on the track through trundles arranged at the bottom of the movable trolley.
6. The lightweight horizontal orthotic device of claim 2, wherein: the working table plate is fixed on two supporting plates, the two supporting plates are respectively aligned with the first baffle and the second baffle up and down, a plurality of rib plates are welded between the outer side surfaces of the two supporting plates and the bottom surface of the working table plate exposed out of the supporting plates, and the rib plates are respectively vertical to the supporting plates and the working table plate to respectively form supporting structures for the supporting plates on the two sides.
7. The lightweight horizontal orthotic device of claim 6, wherein: a plurality of tie bars for reinforcing and fixing the supporting plates are connected between the two supporting plates, the bottom ends of the two supporting plates are respectively installed on a fixed base, and the fixed base is installed on a foundation through a foundation and bolts.
8. The lightweight horizontal orthotic device of claim 2, wherein: the oil cylinder is connected with the oil pump through a reversing valve, and a connecting pipeline between the oil cylinder and the oil pump is connected with a pressure gauge and an overflow valve; the oil pump is connected with the oil tank through an oil filter.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921559035.3U CN210754464U (en) | 2019-09-19 | 2019-09-19 | Light horizontal correction equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921559035.3U CN210754464U (en) | 2019-09-19 | 2019-09-19 | Light horizontal correction equipment |
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| Publication Number | Publication Date |
|---|---|
| CN210754464U true CN210754464U (en) | 2020-06-16 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921559035.3U Active CN210754464U (en) | 2019-09-19 | 2019-09-19 | Light horizontal correction equipment |
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| CN (1) | CN210754464U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111842549A (en) * | 2020-08-06 | 2020-10-30 | 裘倩 | Array type automobile part repairing device |
| CN111872162A (en) * | 2020-08-06 | 2020-11-03 | 裘倩 | Intelligent processing system for automobile manufacturing |
| CN114558908A (en) * | 2022-03-29 | 2022-05-31 | 武船重型工程股份有限公司 | Mechanical straightening device for sidewise bent strip plate |
| CN114669630A (en) * | 2022-04-01 | 2022-06-28 | 东风柳州汽车有限公司 | Automobile longitudinal beam plate linearity correction device and use method |
-
2019
- 2019-09-19 CN CN201921559035.3U patent/CN210754464U/en active Active
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111842549A (en) * | 2020-08-06 | 2020-10-30 | 裘倩 | Array type automobile part repairing device |
| CN111872162A (en) * | 2020-08-06 | 2020-11-03 | 裘倩 | Intelligent processing system for automobile manufacturing |
| CN114558908A (en) * | 2022-03-29 | 2022-05-31 | 武船重型工程股份有限公司 | Mechanical straightening device for sidewise bent strip plate |
| CN114669630A (en) * | 2022-04-01 | 2022-06-28 | 东风柳州汽车有限公司 | Automobile longitudinal beam plate linearity correction device and use method |
| CN114669630B (en) * | 2022-04-01 | 2023-09-15 | 东风柳州汽车有限公司 | Automobile longitudinal beam plate linearity correction device and use method |
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