CN210754361U - Split elastic damping body of high-speed wire rolling mill - Google Patents
Split elastic damping body of high-speed wire rolling mill Download PDFInfo
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- CN210754361U CN210754361U CN201822255323.1U CN201822255323U CN210754361U CN 210754361 U CN210754361 U CN 210754361U CN 201822255323 U CN201822255323 U CN 201822255323U CN 210754361 U CN210754361 U CN 210754361U
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- balancing device
- large end
- cushion block
- length
- elastic damping
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- 238000013016 damping Methods 0.000 title claims abstract description 16
- 238000005096 rolling process Methods 0.000 title claims abstract description 16
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 238000010586 diagram Methods 0.000 description 3
- 125000006850 spacer group Chemical group 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 239000002585 base Substances 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及钢铁行业中的高线闭口式轧机弹性阻尼体,特别涉及一种分体式高线轧机弹性阻尼体。The utility model relates to an elastic damping body of a high wire closed-end rolling mill in the iron and steel industry, in particular to a split type high wire rolling mill elastic damping body.
背景技术Background technique
柳州钢铁股份公司棒线型材厂一高线闭口式轧机原设计的弹性阻尼体有YG550、YG450、YG400三种型号,行程都为50mm。各型号轧机弹性阻尼体在三种轧辊机架中能使用到的最小辊径分别为550mm、445mm、370mm。为提升轧辊利用率,降低轧辊成本,使每副轧辊创造更多生产效益,现要求三种型号轧机弹性阻尼体在三种轧辊机架中使用到最小辊径分别为520mm、430mm、360mm。原设计的轧机弹性阻尼体无法满足行程要求。具体存在以下问题:1、当三种轧辊使用到直径小于550mm、445mm、370mm时,原设计尺寸轧机弹性阻尼体活塞杆行程已至最短,无法继续缩短;2、现有三种轧辊使用到直径550mm、445mm、370mm后无法继续使用;3、轧机底座上弹性阻尼体安装口原设计深度再加深难度大,且粉尘、氧化铁皮容易进入安装口内堆积堵塞。以上问题造成轧辊利用率偏低、轧辊库存及管理维护力度加大、轧辊使用总产量未达最高。There are three types of elastic damping bodies, YG550, YG450 and YG400, with a stroke of 50mm. The minimum roll diameters that can be used by the elastic damping body of each type of rolling mill in the three roll stands are 550mm, 445mm, and 370mm, respectively. In order to improve the utilization rate of the rolls, reduce the cost of the rolls, and create more production benefits for each pair of rolls, three types of rolling mill elastic dampers are now required to be used in the three roll stands with minimum roll diameters of 520mm, 430mm, and 360mm. The original design of the elastic damping body of the rolling mill could not meet the travel requirements. Specifically, there are the following problems: 1. When the diameters of the three types of rolls are smaller than 550mm, 445mm, and 370mm, the stroke of the elastic damper piston rod of the original design size rolling mill is already the shortest and cannot be shortened further; 2. The existing three types of rolls are used with a diameter of 550mm. , 445mm, 370mm can not continue to use; 3. It is difficult to deepen the original design depth of the elastic damping body installation opening on the rolling mill base, and dust and iron oxide scale are easy to enter the installation opening and accumulate and block. The above problems have resulted in the low utilization rate of rolls, increased efforts in roll inventory and management and maintenance, and the total output of rolls has not reached the highest level.
实用新型内容Utility model content
本实用新型的目的就是提供一种制作成本低,装配简单、实用、可靠,能满足最小辊径装配要求的分体式高线轧机弹性阻尼体。The purpose of the utility model is to provide an elastic damping body of a split type high wire rolling mill which is low in production cost, simple in assembly, practical and reliable, and which can meet the assembly requirements of the minimum roll diameter.
本实用新型的解决方案是这样的:The solution of the present utility model is as follows:
一种分体式高线轧机弹性阻尼体,将高压平衡装置分割成大端头和垫块两部分,在平衡装置的大端头采用活动连接结构与垫块连接为一体,使得连接后垫块的长度与平衡装置大端头一侧的长度之和等于原有平衡装置长度,且符合使用要求的长度值,平衡装置的高压承载力保持不变。A split-type high-wire rolling mill elastic damping body, which divides the high-pressure balancing device into two parts: a large end and a cushion block, and the large end of the balancing device is connected with the cushion block by a movable connection structure, so that the connection of the cushion block is integrated. The sum of the length and the length of one side of the large end of the balancing device is equal to the length of the original balancing device, and the length value meets the requirements for use, and the high-pressure bearing capacity of the balancing device remains unchanged.
更具体的技术方案还包括:所述的活动连接结构为螺纹连接结构。A more specific technical solution also includes: the movable connection structure is a threaded connection structure.
进一步的:所述的螺纹连接结构为在平衡装置大端头侧为缩径的凸台,在凸台边缘加工外螺纹,所述垫块为带沉台的结构,在沉台内壁加工内螺纹,将垫块通过螺纹连接结构与平衡装置大端头连接为一体。Further: the threaded connection structure is a boss with a reduced diameter on the big end side of the balancing device, and an external thread is processed on the edge of the boss, the spacer is a structure with a sinking platform, and an internal thread is processed on the inner wall of the sinking platform. , connect the cushion block with the large end of the balance device through a threaded connection structure as a whole.
本实用新型的优点是:The advantages of the present utility model are:
(1)可以进行如下组合的使用:1、使用平衡装置+垫块的组合;2、只使用平衡装置大端头,使之能满足最小辊径装配要求;(1) The following combinations can be used: 1. Use the combination of balancing device + pad; 2. Only use the large end of the balancing device, so that it can meet the minimum roll diameter assembly requirements;
(2)制作成本低,装配简单、实用、可靠;(2) The production cost is low, the assembly is simple, practical and reliable;
(3)通过重新设计阻尼体后,YG550、YG450、YG400三种型号轧机弹性阻尼体对应的轧辊能够多使用的的深度分别为30mm、15mm、10mm,三种轧辊单次车削量分别约为10mm、7mm、7mm,由此看出三种轧辊(一套)至少能保证多车削一次(即多使用一次),整套辊使用一次的过钢量最少为24000吨,按照高线产品单价平均4000元/吨来计算,一套辊多使用一次至少能够多创造效益为24000×4000元/吨=9600万元;此外,此设计有效提高了轧辊的使用寿命,减少了换辊时间(工人劳动强度)。(3) After redesigning the damping body, the rolls corresponding to the elastic damping bodies of the three types of rolling mills YG550, YG450 and YG400 can be used more in depth of 30mm, 15mm and 10mm respectively, and the single turning amount of the three kinds of rolls is about 10mm respectively. , 7mm, 7mm, it can be seen that the three kinds of rolls (one set) can guarantee at least one more turning (that is, one more use). Calculated per ton, using a set of rollers more than once can create more benefits at least 24000×4000 yuan/ton = 96 million yuan; in addition, this design effectively improves the service life of the rollers and reduces the time for changing the rollers (labor intensity of workers) .
附图说明Description of drawings
图1是本实用新型制成YG400的结构示意图。Fig. 1 is the structural schematic diagram of YG400 made by the utility model.
图2是本实用新型制成YG450的结构示意图。Fig. 2 is the structural schematic diagram of YG450 made by the utility model.
图3是本实用新型制成YG550的结构示意图。Fig. 3 is the structural schematic diagram of YG550 made by the present invention.
具体实施方式Detailed ways
如图1、2、3所示,本在平衡装置大端头1侧为缩径的凸台,在凸台边缘加工外螺纹,所述垫块2为带沉台的结构,在沉台内壁加工内螺纹,将垫块2通过螺纹连接结构与平衡装置大端头1连接为一体,使得连接后垫块2的长度与平衡装置大端头1一侧的长度之和等于原有平衡装置长度,且符合使用要求的长度值,平衡装置的高压承载力保持不变。As shown in Figures 1, 2, and 3, the
使用时,如果平衡装置大端头1+垫块2的长度符合使用要求时,将垫块2与平衡装置大端1拧紧为一体,使得整体长度符合使用要求;如果平衡装置大端1+垫块2的长度不符合使用要求时,将垫块2取下,直接使用平衡装置大端头1,使其长度符合使用要求。When in use, if the length of the balance device
采用图1、2、3所述结构的设计,对YG550、YG450、YG400三种型号轧机弹性阻尼体对应的轧辊能够多使用的的深度分别为30mm、15mm、10mm,三种轧辊单次车削量分别约为10mm、7mm、7mm,由此看出三种轧辊(一套)至少能保证多车削一次(即多使用一次),整套辊使用一次的过钢量最少为24000吨,按照高线产品单价平均4000元/吨来计算,一套辊多使用一次至少能够多创造效益为24000×4000元/吨=9600万元;此外,此设计有效提高了轧辊的使用寿命,减少了换辊时间。Using the design of the structure shown in Figures 1, 2 and 3, the depths that can be used for the rolls corresponding to the elastic damping bodies of the three types of rolling mills YG550, YG450, and YG400 are 30mm, 15mm, and 10mm, respectively. The single turning amount of the three rolls They are about 10mm, 7mm, and 7mm, respectively. It can be seen that the three types of rolls (one set) can guarantee at least one more turning (that is, one more use). Calculated at an average unit price of 4,000 yuan / ton, one set of rollers can be used more than once to create more benefits at least 24,000 × 4,000 yuan / ton = 96 million yuan; in addition, this design effectively improves the service life of the rolls and reduces the time for roll changing.
Claims (3)
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CN201822255323.1U CN210754361U (en) | 2018-12-29 | 2018-12-29 | Split elastic damping body of high-speed wire rolling mill |
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Granted publication date: 20200616 |