CN210744973U - Device for assembling built-in rotor permanent magnet of long-iron-core permanent magnet motor - Google Patents

Device for assembling built-in rotor permanent magnet of long-iron-core permanent magnet motor Download PDF

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Publication number
CN210744973U
CN210744973U CN201921864334.8U CN201921864334U CN210744973U CN 210744973 U CN210744973 U CN 210744973U CN 201921864334 U CN201921864334 U CN 201921864334U CN 210744973 U CN210744973 U CN 210744973U
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China
Prior art keywords
permanent magnet
groove
rotor
push plate
core
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CN201921864334.8U
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Chinese (zh)
Inventor
张家玉
杨智
陈琳
李姗
蒋山
赵泰然
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704th Research Institute of CSIC
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704th Research Institute of CSIC
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  • Manufacture Of Motors, Generators (AREA)

Abstract

The utility model relates to an assembly long iron core permanent-magnet machine built-in rotor permanent magnet's device, including permanent magnet frock groove, push pedal, kicking block, oil hydraulic cylinder and wooden support, the permanent magnet frock groove is installed at wooden support, the front end in permanent magnet frock groove is put on the rotor assembly terminal surface, permanent magnet frock inslot is arranged in to the push pedal to slide with permanent magnet frock groove and link to each other, the push pedal rear end contacts with the kicking block front end of arranging permanent magnet frock inslot in and is connected, and the kicking block rear end is connected with the oil hydraulic cylinder, and it is interior that the permanent magnet of placing at permanent magnet frock inslot front portion pushes the rotor along permanent magnet frock groove through the kicking block drive push pedal by the oil hydraulic cylinder. The utility model utilizes the oil hydraulic cylinder to push the push plate to install the permanent magnet, which is convenient for overcoming the repulsion force between the permanent magnets and realizing the whole assembly; the permanent magnet tool slot is convenient for the storage and the directional pushing of the permanent magnet, and plays a role in guiding the assembly of the permanent magnet.

Description

Device for assembling built-in rotor permanent magnet of long-iron-core permanent magnet motor
Technical Field
The utility model relates to an assembly quality, especially a device of long iron core permanent-magnet machine built-in rotor permanent magnet of assembly.
Background
When the built-in rotor permanent magnet of the long-iron-core permanent magnet motor is assembled, the conventional method for assembling the built-in rotor permanent magnet of the long-iron-core permanent magnet motor by manually holding the magnetic steel magnet cannot ensure the assembling accuracy when the permanent magnet far away from the assembling end is assembled, and simultaneously has great potential safety hazard. Meanwhile, the magnetic steel used by the large and medium-sized high-speed permanent magnet motor has larger volume, the magnetic force between the permanent magnet and between the permanent magnet and ferromagnetic substances is larger, the permanent magnet is easy to break during assembly, and the labor intensity of assembly operators is larger, so that the long-iron-core permanent magnet motor built-in rotor permanent magnet assembly device needs to be specially designed, and the permanent magnet is ensured to be accurately, safely and efficiently assembled.
Disclosure of Invention
An object of the utility model is to provide an accurate, safe, high-efficient and when assembling, the device of the difficult broken long iron core permanent magnet motor built-in rotor permanent magnet of assembly of permanent magnet when assembling to exist not enough in the long iron core permanent magnet motor built-in rotor permanent magnet of current assembly.
In order to achieve the purpose, the technical scheme of the invention is as follows: the device for assembling the built-in rotor permanent magnet of the long iron core permanent magnet motor comprises a permanent magnet tool groove, a push plate, a top block, an oil hydraulic cylinder and a wooden support, wherein the permanent magnet tool groove is installed on the wooden support, the front end of the permanent magnet tool groove is arranged on the assembling end face of the rotor, the push plate is arranged in the permanent magnet tool groove and is connected with the permanent magnet tool groove in a sliding mode, the rear end of the push plate is in contact connection with the front end of the top block arranged in the permanent magnet tool groove, the rear end of the top block is connected with the oil hydraulic cylinder, and the oil hydraulic cylinder drives the push plate through the top block to push the permanent magnet arranged in the front portion of the permanent magnet tool groove into the iron core of the rotor along.
Further, the permanent magnet tool groove and the push plate are made of non-magnetic materials.
Further, the permanent magnet tool groove is a groove, the bottom of the groove close to the groove edges on the two sides is provided with an arc structure consistent with the radian of the permanent magnet and serves as a supporting point when the permanent magnet is pushed, and the middle part of the groove is a horizontal plane, so that the permanent magnet coated with glue can be prevented from being rubbed with the bottom of the groove to cause glue failure in the pushing process.
Furthermore, scales are engraved on the side surface of the permanent magnet tool groove and used for controlling the position of the permanent magnet in the pushing process.
Further, the length of the push plate is determined according to the axial length of the rotor core, so that the push plate can push the permanent magnet to the non-assembly end of the rotor core.
Further, the middle part of the push plate is of a hollow structure, and support bars are arranged in the hollow structure at certain intervals to guarantee the strength of the push plate.
Furthermore, a transition cushion block is arranged at the notch of the permanent magnet of the rotor, so that the permanent magnet is prevented from being clamped at the sharp corner of the rotor core when entering the notch of the permanent magnet.
The invention has the beneficial effects that:
1. the length of the push plate is determined according to the axial length of the rotor core, and the push plate is pushed to install the permanent magnet, so that the difficulty in manually assembling the built-in rotor permanent magnet of the long-core permanent magnet motor is reduced;
2. the oil hydraulic cylinder is used for pushing the push plate to install the permanent magnets, so that repulsion between the permanent magnets can be overcome conveniently, and the whole assembly is realized;
3. the permanent magnet tool slot is convenient for storing and directionally pushing the permanent magnet blocks, and plays a role in guiding the assembly of the permanent magnet;
4. the scales on the installation tool are convenient for determining whether the permanent magnet is installed in place;
5. the operation process is safe and reliable, and the labor intensity is greatly reduced;
6. simple structure, compactness and practicality, loading and unloading convenience, it is with low costs.
Drawings
FIG. 1 is a schematic structural view of the assembling device of the present invention;
FIG. 2 is a schematic structural view of a permanent magnet tooling slot according to the present invention;
wherein: (a) is a front view, (b) is a right view, and (c) is a bottom view;
FIG. 3 is a schematic structural view of a push plate of the present invention;
wherein: (a) is a front view, and (b) is a right view.
Detailed Description
The present invention will be further explained with reference to the accompanying drawings and examples.
As shown in fig. 1, 2 and 3, the device for assembling the built-in rotor permanent magnet of the long iron core permanent magnet motor comprises a permanent magnet tooling groove 1, a push plate 2, a top block 3, an oil hydraulic cylinder 4 and a wood bracket 5, wherein the push plate 2 is connected with the permanent magnet tooling groove 1 in a sliding manner, and the oil hydraulic cylinder 4 is fixedly connected with the top block 3; the top block 3 is in contact connection with the push plate 2; the permanent magnet tooling groove 1 is arranged on the assembling end face of the rotor 6; the whole device is placed on a wooden support 5. Wherein, the permanent magnet tooling groove 1 and the push plate 2 are made of non-magnetic materials.
When assembling the permanent magnet 8, firstly, the two end shafts of the rotor 6 are respectively arranged on the V-shaped cushion blocks 7, then the front end of the permanent magnet tooling groove 1 in the device for assembling the built-in rotor permanent magnet of the long iron core permanent magnet motor is arranged on the assembling end surface of the rotor 6, then the permanent magnet 8 of the corresponding magnetic pole of the rotor iron core groove is taken out, one permanent magnet 8 is taken out each time, the permanent magnet 8 is far away from the ferromagnetic material when being taken out, the permanent magnet is slowly arranged in the permanent magnet tooling groove 1 and is slowly sent into the notch of the iron core to confirm that the permanent magnet is sucked into the groove, the permanent magnet 8 is carefully pushed into the iron core along the permanent magnet tooling groove 1 by the push plate 2, the axial length of the push is determined according to the actual axial length of the iron core of the rotor 6, 2-3 permanent magnets can be pushed together when assembling, but after one permanent magnet 8 is required, the next piece is allowed to be put in. The operation is carried out with personal safety. The oil hydraulic cylinder 4 is used for pushing the ejector block 3 and the ejector plate 2, the permanent magnet 8 is carefully pushed to the right position, and whether the permanent magnet 8 is assembled to the right position or not is observed through the scales on the installation tool groove 1. After all the permanent magnets are assembled, the pressure of the oil hydraulic cylinder 4 is released, and the permanent magnet assembling device is removed.
The utility model discloses a device of long iron core permanent-magnet machine built-in rotor permanent magnet of assembly has following characteristic:
the device is characterized by comprising a permanent magnet tool groove 1, a push plate 2, a top block 3, an oil hydraulic cylinder 4, a wood bracket 5 and the like: the push plate 2 is connected with the permanent magnet tool groove 1 in a sliding manner, and the oil hydraulic cylinder 4 is fixedly connected with the ejector block 3; the top block 3 is in contact connection with the push plate 2; the permanent magnet tooling groove 1 is arranged on the assembling end face of the rotor 6; the whole device is placed on a wooden support 5. Wherein: the permanent magnet tool groove 1 and the push plate 2 are made of non-magnetic materials.
The permanent magnet tooling groove 1 is characterized in that the permanent magnet tooling groove is a groove, as shown in fig. 2(a) and (b), the structure of the bottom of the groove is specially designed, the bottom of the groove close to the edges of the grooves on two sides is designed into an arc shape consistent with the radian of the permanent magnet and is used as a supporting point when the permanent magnet is pushed, and the middle part of the groove is designed to be horizontal, so that the permanent magnet coated with glue is prevented from rubbing with the bottom of the groove to cause glue failure in the pushing process. Scales 9 are carved on the side surface of the permanent magnet tool slot as shown in fig. 2(c) to control the position of the permanent magnet during the pushing process.
The characteristics are three: the length of the push plate 2 is determined according to the axial length of the rotor core, and the push plate can push the permanent magnet to the non-assembly end of the rotor 6 core. As shown in fig. 3(a) and (b), in order to reduce the weight of the push plate 2 and the entire permanent magnet assembly apparatus, the middle portion of the push plate 2 is a hollow structure 10, and supporting bars 11 are left at certain intervals to ensure the strength of the push plate 2.
The characteristics are as follows: according to the sizes of the rotor pressing plate and the permanent magnet notch, a notch transition cushion block is manufactured to prevent the permanent magnet from being clamped at the sharp corner of the iron core when entering the notch.

Claims (7)

1. The utility model provides an assembly long iron core permanent-magnet machine built-in rotor permanent magnet's device, includes permanent magnet frock groove, push pedal, kicking block, oil hydraulic cylinder and wooden support, its characterized in that: the permanent magnet tool groove is installed on a wooden support, the front end of the permanent magnet tool groove is arranged on the rotor assembly end face, the push plate is arranged in the permanent magnet tool groove and is connected with the permanent magnet tool groove in a sliding mode, the rear end of the push plate is in contact with the front end of the ejector block arranged in the permanent magnet tool groove, the rear end of the ejector block is connected with an oil hydraulic cylinder, and the oil hydraulic cylinder drives the push plate to push a permanent magnet arranged in the front portion of the permanent magnet tool groove into the iron core of the rotor along the permanent magnet tool groove through the ejector block.
2. The apparatus of claim 1, wherein the long core permanent magnet machine interior rotor permanent magnet assembly comprises: the permanent magnet tool groove and the push plate are made of non-magnetic materials.
3. The apparatus of claim 1, wherein the long core permanent magnet machine interior rotor permanent magnet assembly comprises: the permanent magnet tool groove is a groove, the bottom of the groove, close to the groove edges on the two sides, is provided with an arc-shaped structure consistent with the radian of the permanent magnet and serves as a supporting point when the permanent magnet is pushed, and the middle part of the groove is a horizontal plane, so that the permanent magnet coated with glue can be prevented from being failed due to friction with the bottom of the groove in the pushing process.
4. The apparatus of claim 1, wherein the long core permanent magnet machine interior rotor permanent magnet assembly comprises: scales are carved on the side surface of the permanent magnet tool groove and used for controlling the position of the permanent magnet in the pushing process.
5. The apparatus of claim 1, wherein the long core permanent magnet machine interior rotor permanent magnet assembly comprises: the length of the push plate is determined according to the axial length of the rotor core, so that the push plate can push the permanent magnet to the non-assembly end of the rotor core.
6. The apparatus of claim 1, wherein the long core permanent magnet machine interior rotor permanent magnet assembly comprises: the middle part of the push plate is of a hollow structure, and support bars are arranged in the hollow structure at certain intervals to guarantee the strength of the push plate.
7. The apparatus of claim 1, wherein the long core permanent magnet machine interior rotor permanent magnet assembly comprises: and transition cushion blocks are arranged at the notches of the permanent magnets of the rotor to prevent the permanent magnets from being clamped at the sharp corners of the rotor core when entering the notches of the permanent magnets.
CN201921864334.8U 2019-10-31 2019-10-31 Device for assembling built-in rotor permanent magnet of long-iron-core permanent magnet motor Active CN210744973U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201921864334.8U CN210744973U (en) 2019-10-31 2019-10-31 Device for assembling built-in rotor permanent magnet of long-iron-core permanent magnet motor

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201921864334.8U CN210744973U (en) 2019-10-31 2019-10-31 Device for assembling built-in rotor permanent magnet of long-iron-core permanent magnet motor

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CN210744973U true CN210744973U (en) 2020-06-12

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110798031A (en) * 2019-10-31 2020-02-14 中国船舶重工集团公司第七0四研究所 Device for assembling built-in rotor permanent magnet of long-iron-core permanent magnet motor

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110798031A (en) * 2019-10-31 2020-02-14 中国船舶重工集团公司第七0四研究所 Device for assembling built-in rotor permanent magnet of long-iron-core permanent magnet motor

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Address after: 200031 No. 10, Xuhui District, Shanghai, Hengshan Road

Patentee after: No. 704 Research Institute of China State Shipbuilding Corp.

Country or region after: China

Address before: 200031 No. 10, Xuhui District, Shanghai, Hengshan Road

Patentee before: NO.704 RESEARCH INSTITUTE OF CHINA SHIPBUILDING INDUSTRY Corp.

Country or region before: China

CP03 Change of name, title or address