CN210742430U

CN210742430U - Multi-station inspection device for transformer production

Info

Publication number: CN210742430U
Application number: CN201921290744.6U
Authority: CN
Inventors: 夏云
Original assignee: Anhui Hehan Photoelectric Technology Co Ltd
Current assignee: Anhui Hehan Photoelectric Technology Co Ltd
Priority date: 2019-08-10
Filing date: 2019-08-10
Publication date: 2020-06-12
Anticipated expiration: 2029-08-10

Abstract

The utility model discloses a multistation inspection device is used in transformer production, which comprises an outer shell, the guide rail is all installed to the inside rear end both sides of shell, and the surface of guide rail slides respectively and has cup jointed first removal seat and second and remove the seat, the equal fixed mounting in top of first removal seat and second removal seat has the base that stretches out the shell, the layer board has been placed in the top activity of base, and the top movable mounting of layer board has the die holder that is used for placing the transformer, the top rear end fixed mounting of shell has the mounting panel, and the surperficial top of mounting panel has electric jar subassembly through bolt fixed mounting, the output shaft fixedly connected with diaphragm of electric jar subassembly, and the top front end movable mounting of diaphragm has the fourth to survey test panel. The device structural design is simple reasonable, convenient operation, and the regulation of being convenient for, labour saving and time saving improves work efficiency, and safety and stability, application scope is wide, is favorable to promoting and popularizing.

Description

Multi-station inspection device for transformer production

Technical Field

The utility model belongs to the technical field of the transformer, concretely relates to multistation inspection device is used in transformer production.

Background

A transformer is a device that changes an alternating voltage using the principle of electromagnetic induction, and main components are a primary coil, a secondary coil, and an iron core (magnetic core). Along with the development and progress of the society, the types and models of transformers are many, the application fields are more and more extensive, the quality requirements of the transformers are more and more strict, the withstand voltage test needs to be carried out on all pin circuits of the transformers after the transformers are produced, the traditional test mode is manual operation, the withstand voltage test is respectively carried out on the primary side to the secondary side, the primary side to the primary side, the primary side to the iron core and the secondary side to the iron core for four times, on one hand, the test efficiency is low, meanwhile, a large amount of labor force needs to be consumed in manual operation, the working fatigue possibly occurs in long-time work of workers, the test effect of the transformers is influenced, and the wide popularization is.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a transformer production is with multistation inspection device, structural design is simple reasonable, convenient operation, and the regulation of being convenient for, labour saving and time saving improves work efficiency, and the safety and stability, application scope are wide to solve the problem of proposing among the above-mentioned background art.

In order to achieve the above object, the utility model provides a following technical scheme: a multi-station inspection device for transformer production comprises an outer shell, guide rails are mounted on two sides of the inner rear end of the outer shell, the surfaces of the guide rails are respectively sleeved with a first moving seat and a second moving seat in a sliding mode, a first testing circuit assembly is embedded into the top of the first moving seat, a second testing circuit assembly and a third testing circuit assembly are mounted on the top of the second moving seat, bases extending out of the outer shell are fixedly mounted on the tops of the first moving seat and the second moving seat respectively, testing needle bodies penetrating through the bases are fixedly mounted on the tops of the first testing circuit assembly, the second testing circuit assembly and the third testing circuit assembly respectively, a supporting plate is movably placed on the top of the bases, a die holder used for placing a transformer is movably mounted on the top of the supporting plate, a mounting plate is fixedly mounted on the rear end of the top of the outer shell, and an electric cylinder assembly is fixedly mounted on the top end of the surface of the mounting, the output shaft fixedly connected with diaphragm of electricity jar subassembly, and the top front end movable mounting of diaphragm have the fourth to survey test panel, the surface that the fourth surveyed test panel also fixes to alternate has the test needle body, the top rear end both sides of shell all are fixed with the stand that runs through the diaphragm, and the inside front end of shell installs the control mainboard through wire and electricity jar subassembly electric connection.

Preferably, the rear end of the housing is provided with wiring terminals respectively connected with the first test circuit component, the second test circuit component, the third test circuit component and the fourth test board through wires, and both sides of the front end of the top of the housing are embedded with control buttons connected with the control mainboard.

Preferably, three groups are installed at least to second test circuit subassembly and third test circuit subassembly, and the both ends of base pass through fastening bolt to be fixed at the top of shell, shell and fastening bolt junction are equipped with the channel, and shell top middle part is equipped with the opening.

Preferably, the top both ends of base all are equipped with the bracing piece with layer board bottom laminating, the fixed interlude in both ends of layer board has first spacing post, and the top both ends of base are equipped with the spacing groove corresponding with first spacing post size.

Preferably, the layer board is equipped with the mounting groove with the die holder junction, and the inside bottom both sides of mounting groove all are equipped with the base on the corresponding through-hole of the test needle body that alternates, the spacing post of second is all installed at the inside both ends of mounting groove, and the both ends of die holder are equipped with the spacing hole corresponding with the spacing post size of second, the top of die holder is equipped with the recess that supplies the transformer to place, and the inside bottom both sides of recess are equipped with the connecting hole corresponding with the through-hole.

Preferably, the shaft sleeve is installed to diaphragm and stand junction, and diaphragm and fourth survey test panel junction are equipped with the T type groove of pasting rubber-damper pad.

Compared with the prior art, the beneficial effects of the utility model are that:

1. the first test circuit component, the second test circuit component, the third test circuit component and the test needle body on the fourth test board can contact the primary side to the secondary side of the transformer body at one time, and the primary side to the primary side, the primary side to the iron core and the secondary side to the iron core, so that the voltage resistance of the transformer can be checked at one time, and the detection efficiency is improved;

2. the transverse plate is driven to lift through the electric cylinder assembly, meanwhile, the transformer body is placed in the die holder, and the transformer body can be stably subjected to voltage withstanding detection through the matching of the supporting plate, so that multiple groups of voltage withstanding detection can be performed at one time, the working efficiency is improved, and the labor force is reduced;

3. the supporting plate and the die holder can be disassembled and assembled for replacement, the supporting plate and the base can be disassembled and assembled for replacement, and meanwhile, the base can be adjusted at the top of the shell through the fastening bolts, so that the application range is improved while the device is convenient to disassemble, assemble and replace.

Drawings

Fig. 1 is a schematic structural view of the present invention;

fig. 2 is a plan sectional view of the present invention;

FIG. 3 is a top view of the cross plate of the present invention;

FIG. 4 is a schematic structural view of the pallet of the present invention;

fig. 5 is a plan view of the die holder of the present invention;

fig. 6 is a top sectional view of the housing of the present invention.

In the figure: the test device comprises a shell, a guide rail, a first movable seat, a first test circuit component, a second movable seat, a second test circuit component, a third test circuit component, a test needle body, a base 9, a supporting plate 10, a mounting groove 101, a second limiting column 102, a through hole 103, a first limiting column 104, a die holder 11, a groove 111, a connecting hole 112, a limiting hole 113, a mounting plate 12, an electric cylinder component 13, a transverse plate 14, a T-shaped groove 141, a shaft sleeve 142, an upright post 15, a fourth test plate 16, a control mainboard 17 and a control button 18.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

The utility model provides a multistation inspection device for transformer production as shown in figures 1-6, which comprises a shell 1, wherein guide rails 2 are respectively installed on both sides of the rear end inside the shell 1, a first moving seat 3 and a second moving seat 5 are respectively sleeved on the surfaces of the guide rails 2 in a sliding manner, a first test circuit component 4 is embedded on the top of the first moving seat 3, a second test circuit component 6 and a third test circuit component 7 are installed on the top of the second moving seat 5, a base 9 extending out of the shell 1 is fixedly installed on the top of the first moving seat 3 and the top of the second moving seat 5, a test needle body 8 penetrating through the base 9 is fixedly installed on the top of each of the first test circuit component 4, the second test circuit component 6 and the third test circuit component 7, a supporting plate 10 is movably placed on the top of the base 9, and a die holder 11 for placing a transformer is movably installed on the top of the supporting plate 10, the utility model discloses a test needle, including shell 1, mounting panel 12, bolt fixed mounting, output shaft fixedly connected with diaphragm 14, and diaphragm 14's top front end movable mounting has a fourth survey test panel 16, the fourth survey test panel 16 also fixed interlude in surface has test needle body 8, the top rear end both sides of shell 1 all are fixed with stand 15 that runs through diaphragm 14, and the inside front end of shell 1 installs the control mainboard 17 through wire and electric cylinder subassembly 13 electric connection, and mounting panel 12's surperficial top has electric cylinder subassembly 13 through bolt fixed mounting.

Specifically, the rear end of the housing 1 is provided with terminals respectively connected with the first test circuit component 4, the second test circuit component 6, the third test circuit component 7 and the fourth test board 16 through wires, and both sides of the front end of the top of the housing 1 are embedded with control buttons 18 connected with a control mainboard 17.

Specifically, three groups are all installed at least to second test line subassembly 6 and third test line subassembly 7, and the both ends of base 9 pass through fastening bolt to be fixed at the top of shell 1, shell 1 and fastening bolt junction are equipped with the channel, and shell 1 top middle part is equipped with the opening. The adjustment of the position of the base 9 on the housing 1 can be facilitated by tightening the bolts.

Specifically, the top both ends of base 9 all are equipped with the bracing piece with layer board 10 bottom laminating, the fixed interlude in both ends of layer board 10 has first spacing post 104, and the top both ends of base 9 are equipped with the spacing groove corresponding with first spacing post 104 size. The supporting rod and the first limiting column 104 are matched with the limiting groove, so that the supporting plate 10 can be conveniently disassembled and fixed at the top of the base 9.

Specifically, the junction of the supporting plate 10 and the die holder 11 is provided with a mounting groove 101, through holes 103 corresponding to the testing needle body 8 inserted into the base 9 are formed in two sides of the bottom end of the mounting groove 101, the second limiting columns 102 are mounted at two ends of the mounting groove 101, limiting holes 113 corresponding to the size of the second limiting columns 102 are formed in two ends of the die holder 11, a groove 111 for placing a transformer is formed in the top of the die holder 11, and connecting holes 112 corresponding to the through holes 103 are formed in two sides of the bottom end of the groove 111. The die holder 11 with the limiting hole 113 can be conveniently dismounted and fixed on the top of the supporting plate 10 through the mounting groove 101 and the second limiting column 102, the groove 111 with the connecting hole 112 can be conveniently placed and fixed on the transformer body, and meanwhile, pins of the transformer body can penetrate through the connecting hole 112 and the through hole 103 and stretch into the testing needle body 8.

Specifically, a shaft sleeve 142 is installed at the joint of the horizontal plate 14 and the upright post 15, and a T-shaped groove 141 for adhering a cushion rubber pad is formed at the joint of the horizontal plate 14 and the fourth test plate 16. Can realize the stable slip in stand 15 surface of diaphragm 14 through axle sleeve 142 to guarantee the stability that electric cylinder subassembly 13 drove diaphragm 14 and goes up and down, can be convenient for take the fourth of testing needle body 8 to survey test panel 16 dismouting change through T type groove 141.

The working principle is as follows: when in use, the transformer body is firstly placed in the groove 111 at the top of the die holder 11, and the pins of the transformer body are inserted in the connecting holes 112, the die holder 11 is then placed on top of the pallet 10, the pallet 10 is placed on top of the base 9, thereby realizing that the pin of the transformer body passes through the through hole 103 and extends into the top of the testing needle body 8, then the control button 18 is pressed to control the cylinder body 13 to drive the transverse plate 14 to ascend and descend so that the testing needle body 8 on the fourth testing plate 16 is in contact with the top of the transformer body, therefore, the first testing line component 4, the second testing line component 6, the third testing line component 7 and the testing needle body 8 on the fourth testing board 16 can be in contact with the primary side to the secondary side of the transformer body at one time, and the primary side to the primary side, the primary side to the iron core and the secondary side to the iron core, so that the voltage resistance of the transformer can be checked at one time, and the detection efficiency is improved.

Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications and variations can be made in the embodiments or in part of the technical features of the embodiments without departing from the spirit and the scope of the invention.

Claims

1. The utility model provides a transformer production is with multistation inspection device, includes shell (1), its characterized in that: the transformer testing device is characterized in that guide rails (2) are mounted on two sides of the inner rear end of the shell (1), the surface of each guide rail (2) is respectively sleeved with a first moving seat (3) and a second moving seat (5) in a sliding mode, a first testing line component (4) is embedded into the top of each first moving seat (3), a second testing line component (6) and a third testing line component (7) are mounted on the top of each second moving seat (5), a base (9) extending out of the shell (1) is fixedly mounted on the tops of each first moving seat (3) and the second moving seat (5), a testing needle body (8) penetrating through the base (9) is fixedly mounted on the tops of each first testing line component (4), each second testing line component (6) and the third testing line component (7), a supporting plate (10) is movably placed on the top of the base (9), and a die holder (11) used for placing a transformer is movably mounted on the top of the supporting plate (10), the utility model discloses a test instrument, including shell (1), the top rear end fixed mounting of shell (1) has mounting panel (12), and the surperficial top of mounting panel (12) has electric jar subassembly (13) through bolt fixed mounting, the output shaft fixedly connected with diaphragm (14) of electric jar subassembly (13), and the top front end movable mounting of diaphragm (14) have the fourth to survey test panel (16), the surface that the fourth surveyed panel (16) is also fixed to be alternate and has been inserted test needle body (8), the top rear end both sides of shell (1) all are fixed with stand (15) that run through diaphragm (14), and the inside front end of shell (1) installs control mainboard (17) through wire and electric jar subassembly (13) electric connection.

2. The multi-station inspection device for transformer production according to claim 1, wherein: the rear end of the shell (1) is provided with binding posts which are respectively connected with the first test circuit component (4), the second test circuit component (6), the third test circuit component (7) and the fourth test board (16) through wires, and both sides of the front end of the top of the shell (1) are embedded with control buttons (18) connected with a control mainboard (17).

3. The multi-station inspection device for transformer production according to claim 1, wherein: second test line subassembly (6) and third test line subassembly (7) all install three groups at least, and the both ends of base (9) are passed through fastening bolt and are fixed at the top of shell (1), shell (1) and fastening bolt junction are equipped with the channel, and shell (1) top middle part is equipped with the opening.

4. The multi-station inspection device for transformer production according to claim 1, wherein: the support rod that laminates with layer board (10) bottom is all equipped with at the top both ends of base (9), the fixed interlude in both ends of layer board (10) has first spacing post (104), and the top both ends of base (9) are equipped with the spacing groove corresponding with first spacing post (104) size.

5. The multi-station inspection device for transformer production according to claim 1, wherein: the utility model discloses a transformer testing device, including base (9), mounting groove (101), the inside bottom both sides of layer board (10) and die holder (11) junction are equipped with mounting groove (101), and all be equipped with through-hole (103) corresponding with test needle body (8) of interlude on base (9) in the inside bottom both sides of mounting groove (101), spacing post (102) of second is all installed at the inside both ends of mounting groove (101), and the both ends of die holder (11) are equipped with spacing hole (113) corresponding with spacing post (102) size of second, the top of die holder (11) is equipped with recess (111) that supply the transformer to place, and the inside bottom both sides of recess (111.

6. The multi-station inspection device for transformer production according to claim 1, wherein: and a shaft sleeve (142) is arranged at the joint of the transverse plate (14) and the upright post (15), and a T-shaped groove (141) for sticking a shock-absorbing rubber pad is arranged at the joint of the transverse plate (14) and the fourth test plate (16).