CN210741058U

CN210741058U - Adjustable open flame decoration firing roller kiln

Info

Publication number: CN210741058U
Application number: CN201921120295.0U
Authority: CN
Inventors: 黄四清
Original assignee: Huanggang Huayao Zhongbo Kiln Technology Co ltd
Current assignee: Huanggang Huayao Zhongbo Kiln Technology Co ltd
Priority date: 2019-07-17
Filing date: 2019-07-17
Publication date: 2020-06-12
Anticipated expiration: 2029-07-17

Abstract

The utility model discloses an adjustable bright flame decoration roller kiln, which comprises a roller kiln body, wherein the roller kiln body comprises a roller kiln, a clamping plate and a rotary roller, the clamping plate is welded at two sides of the roller kiln, the rotary roller is arranged at the inner sides of the roller kiln and the clamping plate through a rotary shaft, one side of the rotary roller is welded with a gear, the outer side sleeve of the gear is provided with a chain, one side of the rotary roller is provided with a motor I, the bottom of the motor I is provided with a bracket through a bolt, the top of the roller kiln is welded with an air pipe, the air pipe is provided with a valve, the top of the roller kiln is provided with a top cover, the top cover is arranged on the roller kiln through a hinge, one side of the roller kiln is provided with a switch through a bolt, the other side of the roller kiln is provided with a fan II and a fan III, the inner wall of the roller kiln, the use is convenient, and the ceramic flame decoration firing machine is suitable for ceramic open flame decoration firing.

Description

Adjustable open flame decoration firing roller kiln

Technical Field

The utility model relates to an open flame decoration firing roller kilns equipment technical field specifically is an adjustable open flame decoration firing roller kilns.

Background

Roller kilns are mainly used for producing ceramic building materials such as ceramic tiles and the like, the roller kilns are continuously fired kilns, tunnel kilns taking rotating rollers as blank carriers are used, ceramic products are placed on a plurality of horizontal refractory rollers with very dense intervals, and the rotation of the rollers enables the ceramic to be conveyed from a kiln head to a kiln tail, so that the roller kilns have the characteristics of reasonable structure, compact machine type, low noise, high yield, good processing effect, simple operation, safety, convenience and the like, however, for the existing roller kilns, on one hand, negative pressure in the roller kilns cannot be randomly adjusted according to needs, positive pressure is easily generated to enable hot air to overflow and scald front-end operating personnel, or the negative pressure is too large to cause heat waste and not to save fuel, on the other hand, the flow velocity of the hot air at the front end cannot be effectively controlled, the flow velocity is enabled to be fast and not beneficial to heat absorption, and a large amount of, the energy is wasted, the energy is not beneficial to saving and environmental protection, on the other hand, smoke and dust generated in the decoration firing operation is easy to adhere to the dye, so that patterns are dark, and the product quality after decoration firing is not beneficial to guarantee.

Therefore, how to design an adjustable open flame decoration firing roller kiln becomes a problem to be solved currently.

SUMMERY OF THE UTILITY MODEL

The utility model aims at providing an adjustable open flame decoration firing roller kilns to solve the problem that proposes in the above-mentioned background art, the utility model relates to a rationally, it is comparatively convenient during the use, be applicable to the open flame decoration firing use of pottery class.

In order to achieve the above object, the utility model provides a following technical scheme: an adjustable bright flame decoration roller kiln comprises a roller kiln body, wherein the roller kiln body comprises a roller kiln, a clamping plate and a rotary roller, the clamping plate is welded on two sides of the roller kiln, the rotary roller is installed on the inner sides of the roller kiln and the clamping plate through a rotating shaft, a gear is welded on one side of the rotary roller, a chain is sleeved on the outer side of the gear, a motor I is arranged on one side of the rotary roller, a support is installed at the bottom of the motor I through a bolt, an air pipe is welded on the top of the roller kiln, a valve is installed on the air pipe, a top cover is arranged on the top of the roller kiln and is installed on the roller kiln through a hinge, a switch is installed on one side of the roller kiln through a bolt, fan blades are arranged on one side of the roller kiln, a fan I is installed on the inner side of the air pipe, a fan II and a fan III are installed, the welding has nozzle and reflecting plate on the inner wall of roller kilns, the reflecting plate sets up the top at the nozzle, the through-hole has been seted up on the reflecting plate, the welding has the filter plate on the inner wall of roller kilns, the welding has the baffle on the inner wall of roller kilns, the welding of one side of roller kilns has the cylinder, cylindrical bottom cover is equipped with the bearing, the welding of one side of bearing has the fin.

As an optimal implementation manner of the utility model, the switch passes through the electric wire and is connected with motor one, fan two and fan three, change the roller and weld on the output shaft of motor one through the pivot.

As a preferred embodiment of the present invention, the first fan includes the second motor and the first fan blade, the first fan blade is welded on the output shaft of the second motor, the second fan blade includes the third motor and the second fan blade, the second fan blade is welded on the output shaft of the third motor, the third fan blade includes the fourth motor and the third fan blade, the third fan blade is welded on the output shaft of the fourth motor.

As an optimal implementation manner of the utility model, the fan blade is installed at the opposite side of bearing through the pivot, the fan blade passes through the cylinder and installs on roller kilns.

As a preferred embodiment of the utility model, fan two sets up in the bottom of changeing the roller, fan three sets up at the top of changeing the roller.

As a preferred embodiment of the utility model, the baffle includes long board and short slab, long board and short slab distribute in turn in the inboard of roller kiln, the top of long board is connected with the top of roller kiln.

As an optimal implementation mode of the utility model, baffle, filter plate, nozzle and baffle are arranged at the inboard of roller kilns in proper order, the worry hole has been seted up on the filter plate, the nozzle passes reflecting plate and roller kilns and extends to the outside of roller kilns, the top of nozzle is connected with the trachea.

The utility model has the advantages that: the utility model discloses an adjustable open flame decoration firing roller kilns, including roller kilns, cardboard, commentaries on classics roller, gear, chain, motor one, support, tuber pipe, valve, top cap, switch, fan blade, fan one, fan two, fan three, baffle, nozzle, reflecting plate, through-hole, filter plate, baffle, cylinder, bearing, fin, trachea.

1. This adjustable bright flame decoration firing roller kilns owing to be provided with tuber pipe, valve, fan blade, bearing, fin, fan one, fan two and fan three, can effectual adjustment roller kilns wind pressure for its guarantee can enough ensure that hot-blast can not be excessive in reasonable within range, can protect operation personnel's safety, can reduce fuel consumption again, reduces the productivity.

2. This adjustable open flame decoration firing roller kilns owing to be provided with the baffle, and the baffle includes long board and short slab, can effectually avoid a large amount of heat energy to discharge with the effectual utilization of tail gas that burns, and then the utilization ratio of increase energy is favorable to energy-conservation and environmental protection.

3. This adjustable bright flame decoration firing roller kilns owing to be provided with reflecting plate, through-hole and filter plate, can effectually filter burning and the produced smoke and dust of decorative pattern baking, avoids the smoke and dust to fall the raw materials surface of decorative pattern, and the guarantee decorative pattern is bright-coloured, and then improves the quality of decoration firing product.

4. The adjustable open flame decoration firing roller kiln is reasonable in design, high-efficient and safe in use, and suitable for ceramic open flame decoration firing.

Drawings

FIG. 1 is a schematic structural view of an adjustable open flame decoration firing roller kiln of the present invention;

FIG. 2 is a sectional view of the adjustable open flame decoration firing roller kiln of the present invention;

FIG. 3 is a schematic structural diagram of a fan blade of the adjustable open flame decoration firing roller kiln of the present invention;

in the figure: 1-roller kiln, 2-clamping plate, 3-rotating roller, 4-gear, 5-chain, 6-motor I, 7-bracket, 8-air pipe, 9-valve, 10-top cover, 11-switch, 12-fan blade, 13-fan I, 14-fan II, 15-fan III, 16-clapboard, 17-nozzle, 18-reflecting plate, 19-through hole, 20-filter plate, 21-baffle, 22-cylinder, 23-bearing, 24-empennage, 25-air pipe.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1 to 3, the present invention provides a technical solution: an adjustable bright flame decoration roller kiln comprises a roller kiln body, wherein the roller kiln body comprises a roller kiln 1, a clamping plate 2 and a rotary roller 3, the clamping plate 2 is welded on two sides of the roller kiln 1, the rotary roller 3 is installed on the inner sides of the roller kiln 1 and the clamping plate 2 through a rotating shaft, a gear 4 is welded on one side of the rotary roller 3, a chain 5 is sleeved on the outer side of the gear 4, a motor I6 is arranged on one side of the rotary roller 3, a support 7 is installed at the bottom of the motor I6 through a bolt, an air pipe 8 is welded on the top of the roller kiln 1, a valve 9 is installed on the air pipe 8, a top cover 10 is arranged on the top of the roller kiln 1, the top cover 10 is installed on the roller kiln 1 through a hinge, a switch 11 is installed on one side of the roller kiln 1 through a bolt, a fan blade 12 is arranged on one side of the roller kiln 1, a, two 14 and three 15 of fan are installed to the opposite side of roller kiln 1, the welding has baffle 16 on the roller kiln 1 inner wall, the welding has nozzle 17 and reflecting plate 18 on the inner wall of roller kiln 1, reflecting plate 18 sets up the top at nozzle 17, through-hole 19 has been seted up on the reflecting plate 18, the welding has filter plate 20 on the inner wall of roller kiln 1, the welding has baffle 21 on the inner wall of roller kiln 1, the welding of one side of roller kiln 1 has cylinder 22, the bottom cover of cylinder 22 is equipped with bearing 23, the welding of one side of bearing 23 has fin 24.

As a preferred embodiment of the present invention, the switch 11 is connected to the first motor 6, the first fan 13, the second fan 14 and the third fan 15 through wires, and the rotating roller 3 is welded to the output shaft of the first motor 6 through a rotating shaft.

As a preferred embodiment of the present invention, the first fan 13 includes the second motor and the first fan blade, the first fan blade is welded on the output shaft of the second motor, the second fan 14 includes the third motor and the second fan blade, the second fan blade is welded on the output shaft of the third motor, the third fan 15 includes the fourth motor and the third fan blade, the third fan blade is welded on the output shaft of the fourth motor.

As a preferred embodiment of the present invention, the fan blade 12 is installed at the other side of the bearing 23 through the rotating shaft, and the fan blade 12 is installed on the roller kiln 1 through the cylinder 22.

As a preferred embodiment of the present invention, the second fan 14 is disposed at the bottom of the rotary roller 3, and the third fan 15 is disposed at the top of the rotary roller 3.

As a preferred embodiment of the present invention, the baffle 21 comprises a long plate and a short plate, the long plate and the short plate are alternately distributed on the inner side of the roller kiln 1, and the top of the long plate is connected with the top of the roller kiln 1.

As a preferred embodiment of the present invention, the baffle 21, the filter plate 20, the nozzle 17 and the partition 16 are sequentially arranged inside the roller kiln 1, the filter plate 20 has a filtering hole, the nozzle 17 passes through the reflection plate 18 and the roller kiln 1 and extends to the outside of the roller kiln 1, and the top of the nozzle 17 is connected with the air pipe 25.

The working principle is as follows: the adjustable open flame decoration firing roller kiln provides electric energy for all electric equipment through an external power supply, when the adjustable open flame decoration firing roller kiln is used, a switch 11 is turned on, a motor I6 drives a rotary roller 3 to rotate, the rotary roller 3 drives a chain 5 through a gear 4, the chain 5 drives other rotary rollers 3 through the gear 4, so that all the rotary rollers 3 rotate simultaneously, a product to be decorated is placed on the rotary roller 3 on the left side of the roller kiln 1 and is rotated and moved into the roller kiln 1, fuel gas is sent into a nozzle 17 through an air pipe 25 to ignite the fuel gas, products in the roller kiln 1 are baked, a fan II 14 and a fan III 15 can blow air to the baked products on the rotary roller to reduce the temperature, heat on the products can be blown into the kiln again and absorbed by the following products, when the fuel sprayed by the nozzle burns to bake patterns of the products, a reflecting plate 18 can reflect radiation generated by the flame to the products, improve the utilization of heat, when decoration firing operation, the generated smoke and dust is driven by hot air to flow to the top of the roller kiln 1 through the through hole 19, and is blown to the left by the wind direction on the right side, and then is filtered by the filter plate 20, the smoke and dust generated by combustion and decoration firing can be effectively filtered, the smoke and dust is prevented from falling to the raw material surface of the decoration, the bright and bright decoration is ensured, and the quality of decoration firing products is improved, when the hot air flows to the baffle, the flow rate of the hot air is slowed down by the baffle 21, the space section of the position is enlarged, and the heat is enabled to flow slowly, and heat exchange is carried out with cold products, the left products are preheated, and further the heat in the hot air is effectively recycled, the temperature of exhaust gas is reduced, a large amount of heat energy is prevented from being discharged, and the utilization rate of the energy is improved, which is, the fan blades 12 are outward, the rotation of the fan blades 12 is kept at a slow level, the tail wings 24 are opposite to the wind direction under the action of wind force, the fan blades 12 are blown by wind to rotate, the fan I13 pumps out gas in the roller kiln 1 through the air pipe 8, at the moment, the gas exhausted from the air pipe 8 mainly comes from tail gas in the roller kiln and is provided with a small amount of left externally-entering gas, the wind pressure in the roller kiln 1 can be effectively adjusted, the wind pressure is guaranteed to be within a reasonable range, the hot wind can not overflow, the safety of operators can be protected, the fuel consumption can be reduced, and the productivity is reduced.

Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.

Claims

1. The utility model provides an adjustable bright flame decoration firing roller kilns, includes the roller kilns body, its characterized in that: the roller kiln comprises a roller kiln body and is characterized in that the roller kiln body comprises a roller kiln (1), a clamping plate (2) and a rotary roller (3), the clamping plate (2) is welded on two sides of the roller kiln (1), the rotary roller (3) is installed on the inner sides of the roller kiln (1) and the clamping plate (2) through a rotating shaft, a gear (4) is welded on one side of the rotary roller (3), a chain (5) is sleeved on the outer side of the gear (4), a motor I (6) is arranged on one side of the rotary roller (3), a support (7) is installed on the bottom of the motor I (6) through a bolt, an air pipe (8) is welded on the top of the roller kiln (1), a valve (9) is installed on the air pipe (8), a top cover (10) is arranged on the top of the roller kiln (1), the top cover (10) is installed on the roller kiln (1) through a hinge, a switch (, one side of roller kiln (1) is provided with fan blade (12), fan one (13) is installed to the inboard of tuber pipe (8), fan two (14) and fan three (15) are installed to the opposite side of roller kiln (1), the welding has baffle (16) on roller kiln (1) inner wall, the welding has nozzle (17) and reflecting plate (18) on the inner wall of roller kiln (1), reflecting plate (18) set up the top at nozzle (17), through-hole (19) have been seted up on reflecting plate (18), the welding has filter plate (20) on the inner wall of roller kiln (1), the welding has baffle (21) on the inner wall of roller kiln (1), the welding of one side of roller kiln (1) has cylinder (22), the bottom cover of cylinder (22) is equipped with bearing (23), the welding of one side of bearing (23) has fin (24).

2. The adjustable open flame decoration firing roller kiln according to claim 1, characterized in that: the switch (11) is connected with the first motor (6), the first fan (13), the second fan (14) and the third fan (15) through electric wires, and the rotary roller (3) is welded on an output shaft of the first motor (6) through a rotating shaft.

3. The adjustable open flame decoration firing roller kiln according to claim 1, characterized in that: the fan I (13) comprises a motor II and a fan blade I, the fan blade I is welded on an output shaft of the motor II, the fan II (14) comprises a motor III and a fan blade II, the fan blade II is welded on an output shaft of the motor III, the fan III (15) comprises a motor IV and a fan blade III, and the fan blade III is welded on an output shaft of the motor IV.

4. The adjustable open flame decoration firing roller kiln according to claim 1, characterized in that: the fan blades (12) are arranged on the other side of the bearing (23) through a rotating shaft, and the fan blades (12) are arranged on the roller kiln (1) through a cylinder (22).

5. The adjustable open flame decoration firing roller kiln according to claim 1, characterized in that: the second fan (14) is arranged at the bottom of the rotary roller (3), and the third fan (15) is arranged at the top of the rotary roller (3).

6. The adjustable open flame decoration firing roller kiln according to claim 1, characterized in that: the baffle (21) comprises a long plate and a short plate, the long plate and the short plate are alternately distributed on the inner side of the roller kiln (1), and the top of the long plate is connected with the top of the roller kiln (1).

7. The adjustable open flame decoration firing roller kiln according to claim 1, characterized in that: baffle (21), filter plate (20), nozzle (17) and baffle (16) are arranged at the inboard of roller kiln (1) in proper order, it considers the hole to have seted up on filter plate (20), nozzle (17) pass reflecting plate (18) and roller kiln (1) and extend to the outside of roller kiln (1), the top of nozzle (17) is connected with trachea (25).