CN210736397U - Automatic drying system that clears up of lacquer sediment - Google Patents
Automatic drying system that clears up of lacquer sediment Download PDFInfo
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- CN210736397U CN210736397U CN201921582262.8U CN201921582262U CN210736397U CN 210736397 U CN210736397 U CN 210736397U CN 201921582262 U CN201921582262 U CN 201921582262U CN 210736397 U CN210736397 U CN 210736397U
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Abstract
The utility model discloses an automatic paint slag cleaning and drying system, which relates to the technical field of paint slag recovery, and comprises a paint spraying wastewater adjusting tank for collecting and storing paint spraying wastewater; the Fenton reactor is used for calculating the paint spraying wastewater and adding a first liquid medicine; the air floatation treatment device is used for calculating the paint spraying wastewater, adding a second liquid medicine and performing air floatation through compressed air; the integrated sewage treatment device is used for extracting air-floated matters generated by the air-floated treatment device and then separating the water and mud concentration of the air-floated matters by the aeration fan; discharging the separated liquid into a comprehensive water pool; the paint slag scraping device is used for salvaging the paint slag in the slag scraping water tank and sending the paint slag into a sludge tank; the sludge tank is used for collecting the generated precipitated paint slag; and the multi-shaft rolling rod type draining machine is used for draining paint slag again and then drying the paint slag through a microwave heating device.
Description
Technical Field
The utility model relates to a lacquer sediment retrieves technical field, specifically is an automatic mummification system that clears up of lacquer sediment.
Background
The conventional paint slag recovery and cleaning process mainly adopts a mode of manually adding a medicament, manually fishing and naturally cooling, and the mode of recovering the paint slag is not easy to transport and dispose the paint slag, is not environment-friendly and damages the health of workers.
SUMMERY OF THE UTILITY MODEL
To the defect that exists among the prior art, the utility model aims to provide an automatic mummification system that clears up of lacquer sediment realizes the automation of lacquer sediment and salvages, has improved the recovery and the transportation efficiency of lacquer sediment, has ensured that workman's is healthy.
In order to achieve the above purpose, the utility model adopts the technical proposal that: an automatic paint slag cleaning and drying system comprises a sludge tank, a comprehensive water tank, a slag scraping water tank communicated with the comprehensive water tank, a paint spraying wastewater adjusting tank, a Fenton reactor, an air flotation treatment device, a unified sewage treatment device, a paint slag scraping device and a multi-shaft rolling rod type draining machine; the paint spraying wastewater adjusting tank is used for collecting and storing paint spraying wastewater; the Fenton reactor is used for extracting the paint spraying wastewater in the paint spraying wastewater adjusting tank, calculating the paint spraying wastewater and adding a first liquid medicine; the air floatation treatment device introduces the paint spraying wastewater in the Fenton reactor by utilizing an siphon flow principle, calculates the paint spraying wastewater, adds a second liquid medicine, and performs air floatation through compressed air; the integrated sewage treatment device is connected with an aeration fan and is used for extracting air-floated matters generated by the air-floated treatment device and then separating the water and the mud concentration of the air-floated matters through the aeration fan; discharging the separated liquid into a comprehensive water pool; the paint slag scraping device is used for salvaging paint slag in the slag scraping water tank and sending the paint slag into a sludge tank; the sludge tank is respectively connected with the Fenton reactor, the air floatation treatment device and the integrated sewage treatment device through sludge pipes and is used for collecting the generated precipitated paint slag; the multi-shaft rolling rod type draining machine is connected with a microwave heating device, precipitated paint slag in the sludge tank is introduced through a sludge screw pump, re-draining is carried out on the paint slag, and then drying treatment is carried out on the paint slag through the microwave heating device.
On the basis of the technical scheme, the system further comprises a centralized control cabinet for controlling the operation of all the components.
On the basis of the technical scheme, the Fenton reactor is connected with a first medicine adding device, and the first medicine adding device is used for adding first liquid medicine into the Fenton reactor.
On the basis of the technical scheme, the air floatation treatment device is connected with a second chemical adding device and a middle water tank; the second medicine adding device is used for adding a second liquid medicine into the air floatation treatment device; the intermediate water tank is used for temporarily storing air flotation objects generated by the air flotation processing device.
On the basis of the technical scheme, the paint slag scraping device comprises a conveying mechanism, a paint slag supporting bottom plate, a slag collecting vehicle and a circulating water tank communicated with a slag scraping water tank; the conveying mechanism comprises a horizontal conveying section, an inclined conveying section and a rack arranged beside the slag scraping water tank; the horizontal conveying section and the inclined conveying section are provided with a plurality of slag scraping plate assemblies, the horizontal conveying section is positioned above the liquid level of the slag scraping water pool, and two ends of the inclined conveying section are respectively connected with the horizontal conveying section and the top end of the rack; the paint supporting slag bottom plate is arranged below the inclined conveying section and used for recovering water drained from the inclined conveying section to a slag scraping pool; the slag collecting vehicle is arranged below the discharge end of the inclined conveying section and used for receiving and transferring paint slag.
On the basis of the technical scheme, the slag scraping plate assembly comprises a rubber plate and a fixing plate connected with the conveying mechanism, one end of the rubber plate is connected with the fixing plate through a clamping plate, and the other end of the rubber plate is used for scraping paint slag.
On the basis of the technical scheme, a filter screen layer is horizontally arranged in the slag collecting vehicle and used for receiving paint slag; and a water discharge port which can be communicated with the circulating water tank is arranged at the position, below the filter screen layer, of the side wall of the slag collecting vehicle and is used for recovering water drained by the filter screen layer to the circulating water tank.
On the basis of the technical scheme, the multi-shaft rolling rod type draining machine comprises a driving shaft conveying device, a driven shaft conveying device and a plurality of water receiving tanks; the driven shaft conveying device is connected with the microwave heating device; the driving shaft conveying device is provided with a tensioning mechanism; the water receiving tank is connected with the paint spraying wastewater adjusting tank.
The beneficial effects of the utility model reside in that:
1. the utility model discloses in, calculate the medicament addition automatic reagent feeding according to daily spraying volume through the cooperation of fenton reactor, first charge device and second charge device, realized accurate science and added the medicine.
2. The utility model discloses in, through the cooperation of multiaxis rolling rod formula waterlogging caused by excessive rainfall machine, realized the quick filter-pressing and the mummification of lacquer sediment.
3. The utility model discloses in, scrape the sediment board subassembly through conveying mechanism cooperation, realized the automation of lacquer sediment and salvage, improved the recovery and the transportation efficiency of lacquer sediment, ensured that workman's is healthy.
4. The utility model discloses in, the scum board subassembly includes the rubber slab and is connected the fixed plate with conveying mechanism, the one end of rubber slab is passed through splint and is connected with the fixed plate, and the other end of rubber slab is used for scraping the lacquer sediment. The extension distance of the rubber plate is controlled by the clamping plate, the slag scraping height can be adjusted, and flexible work is realized.
5. In the utility model, a filter screen layer is horizontally arranged in the slag collecting vehicle and is used for receiving paint slag; and a water discharge port which can be communicated with the circulating water tank is arranged at the position, below the filter screen layer, of the side wall of the slag collecting vehicle and is used for recovering water drained by the filter screen layer to the circulating water tank. Can realize the quick transportation of lacquer sediment through collection sediment car, recoverable filter screen layer water that drips simultaneously practices thrift the environmental protection.
6. The utility model discloses in, scrape and be provided with at least one lacquer sediment baffling board in the sediment pond, can carry out the water conservancy diversion to scraping the water in the sediment pond to the flow time has been prolonged.
7. The utility model discloses in, hold in the palm the setting of lacquer sediment bottom plate in the below of slope transport section for with the slope transport section water recovery that drips to scraping the sediment pond, practice thrift the environmental protection.
Drawings
FIG. 1 is a schematic structural view of an automatic paint slag cleaning and drying system in an embodiment of the present invention;
FIG. 2 is a broken sectional view taken along line A-A of FIG. 1;
FIG. 3 is a sectional view taken along line B-B of FIG. 1;
FIG. 4 is a schematic structural view of a sludge tank, a comprehensive water tank and a slag scraping water tank in the embodiment of the utility model;
FIG. 5 is a schematic structural view of a paint residue scraping device according to an embodiment of the present invention;
FIG. 6 is a schematic structural view of a slag scraping plate assembly according to an embodiment of the present invention;
FIG. 7 is a schematic structural view of a paint supporting slag bottom plate and a slag collecting vehicle in the embodiment of the present invention;
FIG. 8 is a top view of FIG. 4;
FIG. 9 is a side view of the paint residue supporting bottom plate in the embodiment of the present invention;
fig. 10 is a schematic structural view of a multi-shaft rolling-rod type draining machine according to an embodiment of the present invention;
FIG. 11 is a schematic diagram of the automatic cleaning and drying of paint slag in the embodiment of the present invention.
Reference numerals:
1-a Fenton reactor; 11-a first dosing device;
2-an air floatation treatment device; 21-a second dosing device; 22-intermediate water tank;
3-a unified sewage treatment plant; 31-an aeration fan;
4-a comprehensive water pool;
5-a paint residue scraping device; 500-slag scraping water tank; 501-paint slag flow baffle; 510-a conveying mechanism; 511-horizontal conveying section; 512-inclined conveying section; 513-a rack; 514-driving motor; 520-a slag scraper assembly; 521-a fixing plate; 522-rubber plate; 523-Splint; 530-supporting the paint slag bottom plate; 531-a material guide plate; 540-slag collecting vehicle; 541-a screen layer; 542-water outlet;
6-circulating a water pool;
7-a sludge tank; 71-sludge screw pump;
8-a centralized control cabinet;
9-a multi-shaft rolling rod type draining machine; 91-driving shaft conveying device; 92-a tensioning mechanism; 93-a water receiving tank; 94-passive shaft transport means; 95-microwave heating device.
Detailed Description
Reference will now be made in detail to the embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to the same or similar elements or elements having the same or similar functions throughout.
In the description of the present invention, it should be noted that, for the orientation words, such as the terms "center", "lateral (X)", "longitudinal (Y)", "vertical (Z)", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc., the orientation and the positional relationship are indicated based on the orientation or the positional relationship shown in the drawings, and the description is only for convenience of describing the present invention and simplifying the description, but not for indicating or implying that the device or the element referred to must have a specific orientation, be constructed and operated in a specific orientation, and should not be construed as limiting the specific protection scope of the present invention.
Furthermore, if the terms "first" and "second" are used for descriptive purposes only, they are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features. Thus, the definition of "a first" or "a second" feature may explicitly or implicitly include one or more of the features, and "a plurality" or "a plurality" in the description of the invention means two or more unless a specific definition is explicitly provided.
The technical solution and the advantages of the present invention will be more clear and clear by further describing the embodiments of the present invention with reference to the drawings of the specification. The embodiments described below are exemplary and are intended to be illustrative of the present invention, but should not be construed as limiting the invention.
Referring to fig. 1 to 3, an embodiment of the present invention provides an automatic paint residue cleaning and drying system, which includes a sludge tank 7, a comprehensive water tank 4, a residue scraping water tank 500 communicated with the comprehensive water tank 4, a paint spraying wastewater adjusting tank, a fenton reactor 1, an air flotation processing device 2, a unitary sewage processing device 3, a paint residue scraping device 5 and a multi-shaft rolling rod type draining machine 9; in this embodiment, the sludge tank 7 and the integrated water tank 4 are both disposed underground.
The paint spraying wastewater adjusting tank is used for collecting and storing paint spraying wastewater;
the Fenton reactor 1 is used for extracting the paint spraying wastewater in the paint spraying wastewater adjusting tank, calculating the paint spraying wastewater and adding a first liquid medicine; specifically, the fenton reactor 1 is connected to a first chemical adding device 11, and the first chemical adding device 11 is used for adding a first chemical into the fenton reactor 1. In this embodiment, the first liquid medicine is acid solution H2O2And FeSO4。
The air floatation treatment device 2 introduces the paint spraying wastewater in the Fenton reactor 1 by utilizing an siphon flow principle, calculates the paint spraying wastewater, adds a second liquid medicine, and performs air floatation through compressed air; specifically, the air floatation treatment device 2 is connected with a second chemical adding device 21 and an intermediate water tank 22; the second medicine adding device 21 is used for adding a second medicine liquid into the air floatation treatment device 2; the intermediate water tank 22 is used for temporarily storing the air-floating objects generated by the air-floating treatment device 2. In this embodiment, the second chemical solution is lye, PAC, and PAM.
The unified sewage treatment device 3 is connected with an aeration fan 31 and is used for extracting air-floated matters generated by the air-floated treatment device 2 and then separating the water and mud concentration of the air-floated matters through the aeration fan 31; discharging the separated liquid into a comprehensive water tank 4;
the paint slag scraping device 5 is used for salvaging the paint slag in the slag scraping water tank 500 and sending the paint slag into the sludge tank 7;
the sludge tank 7 is respectively connected with the Fenton reactor 1, the air floatation treatment device 2 and the integrated sewage treatment device 3 through sludge pipes and is used for collecting the generated precipitated paint slag;
the multi-shaft rolling rod type draining machine 9 is connected with a microwave heating device 95, precipitated paint slag in the sludge tank 7 is introduced through the sludge screw pump 71, re-draining is carried out on the paint slag, and then drying treatment is carried out on the paint slag through the microwave heating device 95.
Specifically, the automatic paint slag cleaning and drying system further comprises a centralized control cabinet 8 for controlling the operation of each part. The PLC can be controlled by a computer to calculate the addition of the medicament according to the daily spraying amount and automatically feed the medicament; the PLC can drive the water pump to automatically pump the circulating water to be treated for slag-water separation; can be dried automatically and bagged.
Referring to fig. 4, the paint slag scraping device 5 comprises a conveying mechanism 510, a paint slag holding bottom plate 530, a slag collecting vehicle 540 and a circulating water tank 6 communicated with a slag scraping water tank 500; the water in the circulating water tank 6 can be circulated for spraying paint; specifically, at least one paint slag baffle plate 501 is arranged in the slag scraping water tank 500. In this embodiment, a paint slag baffle 501 is disposed in the middle of the slag scraping pool 500.
Referring to fig. 5, the conveying mechanism 510 comprises a horizontal conveying section 511, an inclined conveying section 512 and a frame 513 arranged beside the slag scraping water tank 500; the horizontal conveying section 511 and the inclined conveying section 512 are provided with a plurality of slag scraping plate assemblies 520, the horizontal conveying section 511 is positioned above the liquid level of the slag scraping water tank 500, and two ends of the inclined conveying section 512 are respectively connected with the horizontal conveying section 511 and the top end of the rack 513; specifically, the horizontal conveying section 511 and the inclined conveying section 512 are of an integrated structure, and a driving motor 514 for driving the horizontal conveying section 511 and the inclined conveying section 512 is arranged on the frame 513. In this embodiment, the conveying mechanism 510 is a chain wheel and chain conveying mechanism 510, and the conveying mechanism 510 is in a counterclockwise direction, and is used for conveying paint slag to the right rack 513 and dropping the paint slag into the slag collecting vehicle 540.
The paint residue holding bottom plate 530 is arranged below the inclined conveying section 512 and is used for recovering water drained by the inclined conveying section 512 to the slag scraping water tank 500; referring to fig. 9, a material guiding plate 531 is disposed on one side of the paint slag supporting bottom plate 530 below the discharging end of the inclined conveying section 512, and is used for guiding paint slag to fall into a slag collecting vehicle 540.
The slag collecting vehicle 540 is arranged below the discharge end of the inclined conveying section 512 and is used for receiving and transferring paint slag. Referring to fig. 7 and 8, a filter screen layer 541 is horizontally arranged in the slag collection vehicle 540 for receiving paint slag; in this embodiment, the screen layer 541 includes a 10-mesh screen and a perforated plate for supporting the screen. A water outlet 542 which can be communicated with the circulating water tank 6 is arranged at the position of the side wall of the slag collecting vehicle 540 below the filter screen layer 541 and is used for recovering water drained by the filter screen layer 541 to the circulating water tank 6.
Referring to fig. 6, the scraper assembly 520 includes a rubber plate 522 and a fixed plate 521 connected to the conveying mechanism 510, wherein one end of the rubber plate 522 is connected to the fixed plate 521 via a clamping plate 523, and the other end of the rubber plate 522 is used for scraping paint residues.
Referring to fig. 10, the multi-shaft rolling-rod type draining machine 9 includes a driving shaft conveying device 91, a driven shaft conveying device 94 and a plurality of water receiving tanks 93; the driven shaft conveying device 94 is connected with a microwave heating device 95; the driving shaft conveying device 91 is provided with a tensioning mechanism 92; the water receiving tank 93 is connected with a paint spraying wastewater adjusting tank.
Referring to fig. 11, the embodiment of the present invention further provides an automatic paint slag cleaning and drying method based on the above system, which includes the following steps:
s1, collecting and storing paint spraying wastewater by a paint spraying wastewater adjusting tank;
s2, pumping the paint spraying wastewater in a paint spraying wastewater adjusting pool by using a lifting pump, calculating the paint spraying wastewater and adding a first liquid medicine into the paint spraying wastewater in the Fenton reactor 1;
s3, introducing the paint spraying wastewater in the Fenton reactor 1 by using an siphon principle through an air floatation treatment device 2, calculating the paint spraying wastewater, adding a second liquid medicine, and performing air floatation through compressed air;
s4, the unified sewage treatment device 3 utilizes a lift pump to extract air-floated matters generated by the air-floated treatment device 2, and then the air-floated matters are subjected to water and mud concentration separation through an aeration fan 31; discharging the separated liquid into a comprehensive water tank 4;
s5, salvaging the paint slag in the slag scraping water tank 500 by the paint slag scraping device 5, and sending the paint slag into a sludge tank 7;
s6, introducing the precipitated paint slag in the sludge tank 7 through a sludge screw pump 71 by using a multi-shaft rolling rod type draining machine 9, draining the precipitated paint slag again, and drying the paint slag through a microwave heating device 95;
and S7, packaging the dried paint slag and carrying out external transportation regularly.
In the description of the specification, reference to the description of "one embodiment," "preferably," "an example," "a specific example" or "some examples" or the like means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention, and schematic representations of the terms in this specification do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The present invention is not limited to the above embodiments, and for those skilled in the art, a plurality of improvements and decorations can be made without departing from the principle of the present invention, and these improvements and decorations are also considered to be within the protection scope of the present invention. Those not described in detail in this specification are within the skill of the art.
Claims (8)
1. The utility model provides an automatic mummification system that clears up of lacquer sediment, includes sludge impoundment (7), synthesize pond (4) and with synthesize pond (4) intercommunication scrape sediment pond (500), its characterized in that: the device also comprises a paint spraying wastewater adjusting tank, a Fenton reactor (1), an air floatation treatment device (2), a unified sewage treatment device (3), a paint residue scraping device (5) and a multi-shaft rolling rod type water draining machine (9);
the paint spraying wastewater adjusting tank is used for collecting and storing paint spraying wastewater;
the Fenton reactor (1) is used for extracting the paint spraying wastewater in the paint spraying wastewater adjusting tank, calculating the paint spraying wastewater and adding a first liquid medicine;
the air floatation treatment device (2) introduces the paint spraying wastewater in the Fenton reactor (1) by utilizing an siphon flow principle, calculates the paint spraying wastewater, adds a second liquid medicine, and carries out air floatation through compressed air;
the integrated sewage treatment device (3) is connected with an aeration fan (31) and is used for extracting air-floated matters generated by the air-floated treatment device (2) and then separating the water and mud concentration of the air-floated matters through the aeration fan (31); discharging the separated liquid into a comprehensive water pool (4);
the paint slag scraping device (5) is used for salvaging paint slag in the slag scraping water tank (500) and sending the paint slag into a sludge tank (7);
the sludge tank (7) is respectively connected with the Fenton reactor (1), the air flotation treatment device (2) and the integrated sewage treatment device (3) through sludge pipes and is used for collecting the generated precipitated paint residues;
the multi-shaft rolling rod type draining machine (9) is connected with a microwave heating device (95), precipitated paint slag in the sludge tank (7) is introduced through a sludge screw pump (71), the paint slag is drained again, and then drying treatment is carried out on the paint slag through the microwave heating device (95).
2. The automatic paint slag cleaning and drying system of claim 1, which is characterized in that: and the system also comprises a centralized control cabinet (8) for controlling the operation of each part.
3. The automatic paint slag cleaning and drying system of claim 1, which is characterized in that: the Fenton reactor (1) is connected with a first medicine adding device (11), and the first medicine adding device (11) is used for adding a first liquid medicine into the Fenton reactor (1).
4. The automatic paint slag cleaning and drying system of claim 1, which is characterized in that: the air floatation treatment device (2) is connected with a second medicine adding device (21) and an intermediate water tank (22); the second medicine adding device (21) is used for adding a second liquid medicine into the air floatation treatment device (2); the intermediate water tank (22) is used for temporarily storing air-floated substances generated by the air-floating treatment device (2).
5. The automatic paint slag cleaning and drying system of claim 1, which is characterized in that: the paint slag scraping device (5) comprises a conveying mechanism (510), a paint slag supporting bottom plate (530), a slag collecting vehicle (540) and a circulating water tank (6) communicated with the paint slag scraping water tank (500); the conveying mechanism (510) comprises a horizontal conveying section (511), an inclined conveying section (512) and a rack (513) arranged beside the slag scraping water tank (500); the horizontal conveying section (511) and the inclined conveying section (512) are provided with a plurality of slag scraping plate assemblies (520), the horizontal conveying section (511) is positioned above the liquid level of the slag scraping water tank (500), and two ends of the inclined conveying section (512) are respectively connected with the top ends of the horizontal conveying section (511) and the rack (513); the paint residue holding bottom plate (530) is arranged below the inclined conveying section (512) and is used for recovering water drained by the inclined conveying section (512) to the residue scraping water tank (500); the slag collecting vehicle (540) is arranged below the discharge end of the inclined conveying section (512) and is used for receiving and transferring paint slag.
6. The automatic paint slag cleaning and drying system of claim 5, wherein: the slag scraping plate component (520) comprises a rubber plate (522) and a fixing plate (521) connected with the conveying mechanism (510), one end of the rubber plate (522) is connected with the fixing plate (521) through a clamping plate (523), and the other end of the rubber plate (522) is used for scraping paint slag.
7. The automatic paint slag cleaning and drying system of claim 5, wherein: a filter screen layer (541) is horizontally arranged in the slag collection vehicle (540) and is used for receiving paint slag; the side wall of the slag collecting vehicle (540) is provided with a water outlet (542) which is positioned below the filter screen layer (541) and can be communicated with the circulating water tank (6) and is used for recovering water drained by the filter screen layer (541) to the circulating water tank (6).
8. The automatic paint slag cleaning and drying system of claim 1, which is characterized in that: the multi-shaft rolling rod type draining machine (9) comprises a driving shaft conveying device (91), a driven shaft conveying device (94) and a plurality of water receiving grooves (93); the driven shaft conveying device (94) is connected with a microwave heating device (95); the driving shaft conveying device (91) is provided with a tensioning mechanism (92); and the water receiving tank (93) is connected with a paint spraying wastewater adjusting tank.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201921582262.8U CN210736397U (en) | 2019-09-21 | 2019-09-21 | Automatic drying system that clears up of lacquer sediment |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201921582262.8U CN210736397U (en) | 2019-09-21 | 2019-09-21 | Automatic drying system that clears up of lacquer sediment |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110606599A (en) * | 2019-09-21 | 2019-12-24 | 湖北方鼎科技发展有限公司 | Automatic paint slag cleaning and drying system and method |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110606599A (en) * | 2019-09-21 | 2019-12-24 | 湖北方鼎科技发展有限公司 | Automatic paint slag cleaning and drying system and method |
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