CN210733599U - Product frock and installation product frock's marking device - Google Patents
Product frock and installation product frock's marking device Download PDFInfo
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- CN210733599U CN210733599U CN201920944355.4U CN201920944355U CN210733599U CN 210733599 U CN210733599 U CN 210733599U CN 201920944355 U CN201920944355 U CN 201920944355U CN 210733599 U CN210733599 U CN 210733599U
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Abstract
The utility model provides a product frock and marking equipment for installing the product frock, relating to the technical field of laser marking; the product tool comprises a bottom plate, a first supporting component, a second supporting component and a fixing component, wherein the product tool lays a pipeline product on the supporting component, and fixes one end of the pipeline product through the fixing component, so that the uniform management of the pipeline product is facilitated, and a specific installation angle is set at the other end of the pipeline product to connect mechanical equipment with air tightness; marking equipment realizes integrated pipeline product gas tightness through being equipped with sealed detection frock and a plurality of product frock of connecting in sealed detection frock and detects the function and beat the mark function to the gas tightness of pipeline product detects and beat the alternate execution of mark on each product frock, is showing and is improving pipeline product production efficiency, and manpower and materials input when reducing enterprise's pipeline product production reduces the manufacturing cost of enterprise.
Description
Technical Field
The utility model relates to a laser marking technical field, concretely relates to marking equipment of product frock and installation product frock.
Background
In various pipeline structures including pipelines, the pipeline is generally required to have tightness. The traditional pipeline detection mode is that the pipeline is filled with compressed air manually, and the pipeline is put into water, and whether the pipeline end part stretching into the water emits bubbles to judge the tightness of the pipeline and a pipeline product is checked. However, the conventional detection method generally has the following technical problems: 1) when the sealing pressure of a system pipeline is high, great potential safety hazard exists when the pipeline is inflated manually; 2) when an electromagnetic valve is arranged on a certain section of pipeline in a system pipeline, the electromagnetic valve needs to be additionally protected when the pipeline tightness is detected, so that the electromagnetic valve is prevented from being damaged; 3) when the pipeline of the system or the pipeline of the product is longer and larger, the operation is inconvenient when the detection is carried out by manual inflation, for example, different inflation interfaces and detection containers are needed for products with different sizes; 4) in addition, for the detection result of the system pipeline or the product pipeline, the manual real-time recording of the sealing detection result is needed when the sealing performance is manually detected, otherwise, the result filing and tracing cannot be carried out, and the recording process is complicated and is easy to lose.
The existing pipeline product air tightness detection process is tedious, consumes manpower and time, and is high in production cost, and in addition, the product needs to be marked when the pipeline product further leaves a factory, equipment which can only be used for marking is usually designed or purchased independently, and the production cost of the pipeline product from processing production to shipment is further increased. Therefore, the equipment capable of integrating air tightness detection and marking of the pipeline product is urgently needed in industrial production of the current pipeline product, manpower and material resource investment is reduced, and production cost is reduced.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a marking device of product frock and installation product frock carries out the gas tightness of pipeline product in step and detects and beat the mark, and the convenient quick that the gas tightness detected, the mark efficiency of beating of product is showing and is improving.
To achieve the above objective, the present invention provides the following technical solutions: a product tool is used for installing pipeline products and comprises a bottom plate, a first supporting assembly, a second supporting assembly and a fixing assembly; the first support assembly is arranged on the upper surface of the bottom plate and comprises a plurality of support blocks protruding out of the upper surface of the bottom plate, and the first support assembly is used for bearing pipeline products laid on the support blocks; the second supporting assembly is arranged on the lower surface of the bottom plate and comprises a plurality of supporting plates, and the second supporting assembly is used for supporting the bottom plate and is connected with other structures; the fixed component is provided with one end, far away from the bottom plate, of the first supporting component and comprises a plurality of compression elbow clamps, the compression elbow clamps are used for being connected with one ends of pipeline products in a sealing mode, and the other ends of the pipeline products extend in the direction intersecting with the supporting blocks on the supporting blocks.
Through unifying the pipeline product on the product frock that has a plurality of supporting shoes to adopt one end fixed, the other end to adopt the supporting shoe to set for the mode of specific installation angle and reduce the frock volume, the staff of being convenient for is connected the operation with product frock and sealed check out test set or marking device.
Further, the bottom plate is arranged to be in a rectangular structure; the supporting blocks are arranged on the upper surface of the bottom plate at intervals along the length direction of the bottom plate, the supporting blocks are parallel to the width direction of the bottom plate, and any two adjacent supporting blocks are parallel to each other; the pipeline products are laid on the supporting blocks along the length direction of the bottom plate; the pressing elbow clamps are arranged on any supporting block and are arranged on the supporting block at intervals along the width direction of the bottom plate; the second supporting component is arranged on the lower surface of the bottom plate at intervals along the width direction of the bottom plate and is positioned at one end, far away from the compression elbow clamp, of the bottom plate.
Furthermore, a groove, an inclined plane, an arc transition structure or a multi-section step structure is arranged at the lap joint of the supporting block and the pipeline product, and the structure design of the supporting block is favorable for relatively fixing the pipeline product laid on the supporting block; and any supporting block is provided with a plurality of power connectors which are in one-to-one correspondence with the compression elbow clamps and are used for connecting electromagnetic valves of pipeline products to realize the sealing detection of the bidirectional pipeline products.
The utility model also discloses a marking device, marking device include that above-mentioned product frock, electrical control box, laser beat sign indicating number mechanism, X axle remove module, Y axle remove module, Z axle remove module and sealed detection frock. The product tooling at least comprises two product tooling, is positioned on the outer wall of the electric control box and is arranged on the same straight line of the outer wall of one side of the electric control box in parallel; the sealing detection tool is arranged on the upper bottom surface of the electrical control box and used for detecting the air tightness of a pipeline product, and comprises a plurality of ventilation interfaces, the ventilation interfaces are arranged on the sealing detection tool at intervals along the direction parallel to the installation straight line of the product tool, and the ventilation interfaces face the installation side of the product tool; the ventilation interfaces are connected to one ends, far away from the compression elbow clamps, of the pipeline products on the product tooling, and correspond to the compression elbow clamps on the product tooling one by one; the product tools and the sealing detection tool are matched for use, the air tightness detection and the marking of the pipeline products are alternately executed in the marking equipment, and the production efficiency of the pipeline products is remarkably improved.
The X-axis moving module is arranged on the upper bottom surface of the electrical control box and is electrically connected to the electrical control box, and the X-axis moving module is parallel to a product tool mounting straight line; the Y-axis moving module is arranged above the X-axis moving module, is vertical to the X-axis moving module and is parallel to the upper bottom surface of the electric control box; the Y-axis moving module is electrically connected to the electric control box and is arranged to move back and forth along the extending direction of the X-axis moving module; the Z-axis moving module is arranged above the Y-axis moving module, and is vertical to the Y-axis moving module and the X-axis moving module; the Z-axis moving module is electrically connected to the electric control box and is arranged to move back and forth along the extending direction of the Y-axis moving module; the laser coding mechanism is arranged on the Z-axis moving module and is arranged to move back and forth along the extending direction of the Z-axis moving module; the movement of the X-axis moving module, the Y-axis moving module and the Z-axis moving module enables the laser coding mechanism to move to the position above the pipeline product marking position on the product tool; x, Y, Z axle removes the module cooperation and uses, makes the laser coding mechanism have the degree of freedom that three directions removed, is applicable to the position change that needs the mark on the pipeline product of different model sizes.
The electrical control box is provided with a control panel, and the control panel is used for setting the position of a product tool, unique marking codes of pipeline products of different types installed on the product tool and marking positions corresponding to the marking codes on each pipeline product; the electrical control box is configured to, in response to a detection of gas tightness of the pipeline product on the product tool: when the pipeline product air tightness detection is unqualified, generating an alarm signal; when the pipeline product gas tightness detects qualifiedly, beat mark position control X axle that mark position control according to control panel set for and remove module, Y axle and remove module and Z axle and remove the module and transport the sign indicating number mechanism with the laser and beat mark position top and so that the laser beats the sign indicating number mechanism and beat the mark for the pipeline product.
Furthermore, the outer wall of the electric control box is provided with a mounting bottom plate movably connected to the outer wall surface, and the mounting bottom plate at least has a first state and a second state on the outer wall surface of the electric control box; the first state is that the mounting bottom plate is parallel to the outer wall surface of the electric control box and is vertical to the upper bottom surface of the electric control box, and the second state is that the mounting bottom plate is vertical to the outer wall surface of the electric control box and is parallel to the upper bottom surface of the electric control box; the product tool is arranged on the mounting base plate, and a second support assembly on the product tool is detachably connected to the upper bottom surface of the mounting base plate; the second state of the mounting base plate is used for mounting a product tool; the product frock can be dismantled with mounting plate and be connected to mounting plate's first state all is favorable to reducing the occupation of land space when marking device does not use.
Further, a hinge and a folding bracket are arranged on the mounting bottom plate; the hinges at least comprise two hinges, are arranged at the end part of the mounting bottom plate close to the outer wall surface of the electric control box and are used for connecting the outer wall surface of the electric control box; the folding support at least comprises two folding supports, the two folding supports are respectively arranged at two ends of the mounting base plate in the setting direction of the X-axis moving module and are used for supporting the surface of the mounting base plate and the outer wall surface of the electric control box to form an included angle.
Furthermore, the marking equipment also comprises a square housing arranged above the electric control box, and the size of the square housing is matched with that of the electric control box; the side wall of the square housing, which is located on the installation side of the product tool, is provided with an opening, the marking head part of the laser marking mechanism penetrates through the opening, and the square housing is convenient for maintaining the marking equipment.
Furthermore, the marking equipment also comprises a storage device and an alarm device which are respectively and electrically connected with the electric control box; the storage device is used for storing the position of a product tool, unique marking codes of pipeline products of different types installed on the product tool and marking positions corresponding to the marking codes on each pipeline product, and also storing and recording the air tightness detection result of the pipeline product, the marking time and the batch; the alarm device is configured to issue an alarm in response to the alarm signal.
According to the technical scheme provided by the utility model, the marking device of the product frock that technical scheme provided and installation product frock has obtained following beneficial effect:
the utility model discloses a product tool and a marking device for installing the product tool, the tool has simple structure, and the device and the method are convenient to operate; the product tool comprises a bottom plate, a first supporting component, a second supporting component and a fixing component, wherein the product tool lays a pipeline product on the supporting component, and fixes one end of the pipeline product through the fixing component, so that the uniform management of the pipeline product is facilitated, and a specific installation angle is set at the other end of the pipeline product to connect mechanical equipment with air tightness; marking equipment detects the frock through being equipped with sealedly and connects in the product frock of sealed detection frock, realizes that integrated pipeline product gas tightness detects the function and beats the mark function to the gas tightness of pipeline product detects and beats the alternate execution of beating on each product frock, the testing result is easily filed and is traceed back, is showing and is improving pipeline product gas tightness detection efficiency and beating mark efficiency, manpower and materials input when reducing enterprise's pipeline product production, reduction enterprise manufacturing cost.
It should be understood that all combinations of the foregoing concepts and additional concepts described in greater detail below can be considered as part of the inventive subject matter of the present disclosure unless such concepts are mutually inconsistent.
The foregoing and other aspects, embodiments and features of the present teachings can be more fully understood from the following description taken in conjunction with the accompanying drawings. Additional aspects of the present invention, such as features and/or advantages of exemplary embodiments, will be apparent from the description which follows, or may be learned by practice of the specific embodiments in accordance with the teachings of the present invention.
Drawings
The drawings are not intended to be drawn to scale. In the drawings, each identical or nearly identical component that is illustrated in various figures may be represented by a like numeral. For purposes of clarity, not every component may be labeled in every drawing. Embodiments of various aspects of the present invention will now be described, by way of example, with reference to the accompanying drawings, in which:
FIG. 1 is a three-dimensional structure diagram of the marking device of the present invention;
FIG. 2 is a three-dimensional structure diagram of the marking device of the present invention;
FIG. 3 is a three-dimensional structure diagram of the product tool of the present invention;
fig. 4 is a side view of the product tooling of the present invention.
In the figure, the specific meaning of each mark is:
1-product tooling, 1.1-bottom plate, 1.2-first supporting component, 1.3-second supporting component, 1.4-fixing component, 1.5-power connector, 1.6-handle, 1.7-product protective cover, 2-electrical control box, 2.1-control panel, 2.2-installation bottom plate, 2.2.1-hinge, 2.2.2-folding bracket, 3-laser coding mechanism, 3.1-marking head, 4-X axis moving module, 5-Y axis moving module, 6-Z axis moving module, 7-sealing detection tooling, 7.1-ventilation interface, 8-square housing and 9-pipeline product.
Detailed Description
For a better understanding of the technical content of the present invention, specific embodiments are described below in conjunction with the accompanying drawings.
In this disclosure, aspects of the present invention are described with reference to the accompanying drawings, in which a number of illustrative embodiments are shown. Embodiments of the present disclosure are not intended to include all aspects of the present invention. It should be appreciated that the various concepts and embodiments described above, as well as those described in greater detail below, may be implemented in any of numerous ways, as the disclosed concepts and embodiments are not limited to any implementation. Additionally, some aspects of the present disclosure may be used alone or in any suitable combination with other aspects of the present disclosure.
Based on prior art, pipeline product 9 adopts artifical the detection usually, and detection efficiency is low, and just need detect the completion back at the gas tightness and just can carry out the product and beat the mark, leads to pipeline product 9 to invest a large amount of manpower and materials and time from production and processing to shipment process, and enterprise's manufacturing cost is high. The utility model aims at providing a marking device of product frock and installation product frock, the integration carries out the gas tightness of pipeline product 9 and detects and beat the mark, and the convenient quick that the gas tightness detected, the mark efficiency of beating of product are showing and are improving, and the cost of effective less enterprise drops into, increases the operational benefits.
The following describes the product tooling and the marking device for installing the product tooling in further detail with reference to the embodiments shown in the drawings.
Referring to fig. 3, a product fixture 1 for installing a pipeline product 9 includes a bottom plate 1.1, a first support assembly 1.2, a second support assembly 1.3, and a fixing assembly 1.4; the first supporting component 1.2 is arranged on the upper surface of the bottom plate 1.1 and comprises a plurality of supporting blocks protruding out of the upper surface of the bottom plate 1.1, and the first supporting component 1.2 is used for bearing pipeline products 9 laid on the supporting blocks; the second supporting component 1.3 is arranged on the lower surface of the bottom plate 1.1 and comprises a plurality of supporting plates, and the second supporting component 1.3 is used for supporting the bottom plate 1.1 and is connected with other structures; the fixed component 1.4 is arranged at one end, far away from the bottom plate 1.1, of the first supporting component 1.2 and comprises a plurality of pressing elbow clamps, the pressing elbow clamps are used for being connected with one ends of the pipeline products 9 in a sealing mode, and the other ends of the pipeline products 9 extend on the supporting blocks in the direction intersecting with the supporting blocks. The utility model discloses with the unified fixed mounting of pipeline product 9 on the product frock 1 that has a plurality of supporting shoes to adopt one end fixed, the other end to set for specific installation angle's mode through the supporting shoe and reduce product frock 1's overall volume, the staff of being convenient for simultaneously is connected product frock 1 and sealed check out test set or marking device and is operated.
As further shown in fig. 3 and 4, the base plate 1.1 is configured as a rectangular structure; the supporting blocks are arranged on the upper surface of the bottom plate 1.1 at intervals along the length direction of the bottom plate, the supporting blocks are parallel to the width direction of the bottom plate 1.1, and any two adjacent supporting blocks are parallel to each other; the pipeline product 9 is laid on the supporting block along the length direction of the bottom plate 1.1; the pressing elbow clamps are arranged on any supporting block and are arranged on the supporting block at intervals along the width direction of the bottom plate 1.1, and one pressing elbow clamp is fixedly provided with a pipeline product 9; the second supporting component 1.4 is arranged on the lower surface of the bottom plate 1.1 at intervals along the width direction of the bottom plate 1.1 and is positioned at one end, far away from the compression elbow clamp, of the bottom plate 1.1. In the specific implementation process, the supporting block for installing the pressing elbow clip is positioned on the upper surface of one short side of the rectangle, and the second supporting component 1.4 is positioned on the lower surface of the opposite short side of the rectangle and used for reducing the height difference when the end part of the pipeline product 9 on the product tool 1 is connected with the connector of the air tightness detection device, wherein the end part of the pipeline product 9 is deformed due to overlarge height difference, so that the detection result is influenced; in order to enlarge the pipeline product 9 which can be fixedly installed on the product tool 1, compression elbow clamps can be arranged on all the supporting blocks, and when the pipeline product 9 is short in size, the compression elbow clamp which is closer to the second supporting component 1.4 is selected to fix one end of the pipeline product 9; when the pipeline product 9 is of a longer size, the compression elbow clamp, which is further from the second support member 1.4, is selected to secure one end of the pipeline product 9.
In order to enhance the relative fixing effect of the supporting block on the pipeline product 9, the lap joint of the supporting block in the first supporting component 1.2 and the pipeline product is provided with one or more of a groove, an inclined plane, an arc transition structure and a multi-section step structure; for example, in the embodiment shown in fig. 4, the supporting block for installing the pressing elbow clip is defined as a first supporting block and extends along the length direction of the cuboid, and the other supporting blocks are a second supporting block, a third supporting block and a fourth supporting block in sequence; the lap joint of the second supporting block and the pipeline product 9 is provided with an inclined plane structure which is inclined towards the third supporting block and provided with a groove, and the groove is clamped with a convex structure on the pipeline product 9; the lap joint of the third supporting block and the pipeline product 9 is provided with an inclined plane structure which inclines towards the fourth supporting block, the inclined plane structure is beneficial to guiding the pipeline product 9, the phenomenon that the connecting part of the pipeline product 9 has larger height difference is avoided, and the stability of the pipeline product 9 on the supporting blocks is improved; the fourth supporting block is configured as a multi-step structure with a gradually increasing height, and the purpose of the step structure is to enable the free end, i.e. the detection end, of the pipeline product 9 to form a specific installation angle.
In addition, in the embodiment, in order to facilitate taking and mounting of the product tool 1, handles 1.6 are symmetrically arranged on two sides of the upper surface of the bottom plate 1.1 of the product tool 1 in the width direction. For some pipeline products 9 with special structures, a product protection cover 1.7 is further arranged on one end of the lower surface of the bottom plate 1.1 far away from the second support assembly 1.4 in some embodiments, so that collision of special structures on the products is prevented. In order to adapt to installation of pipeline products 9 of different types and sizes, the structure and the shape of the product tool 1 are adjusted according to actual requirements, and the number of the supporting blocks and the number of the supporting plates are also set according to actual requirements.
In some embodiments, a bidirectional pipeline product with an electromagnetic valve is installed on the product tool 1, in order to facilitate the air tightness detection of the pipeline product 9, a plurality of power connectors 1.5 are arranged on any supporting block of the product tool 1, and the power connectors 1.5 correspond to the compression elbow clamps one by one and are used for connecting the electromagnetic valves of the bidirectional pipeline product; during operation, the state that the solenoid valve opened can be kept earlier, and whole pipeline product 9 is the one-way pipeline, carries out the gas tightness and detects, after obtaining a testing result, keeps the state that the solenoid valve closed again, and whole pipeline product 9 forms two-way pipeline, carries out the gas tightness again and detects, obtains another gas tightness testing result, screens the certified products according to actual production needs and twice testing result and marks.
The utility model discloses a solve the artifical gas tightness detection efficiency of above-mentioned pipeline product 9 low to can carry out the product marking after the gas tightness detects and accomplish, lead to the technical problem that enterprise's production pipeline product 9 input cost is high, still disclose a marking device, as shown in fig. 1 and fig. 2, including electrical control box 2, laser marking mechanism 3, X axle moving module 4, Y axle moving module 5, Z axle moving module 6, sealed detection frock 7 and above-mentioned product frock 1; the product tooling 1 at least comprises two product tooling, is positioned on the outer wall of the electric control box 2 and is symmetrically and parallelly arranged on the same straight line of the outer wall of one side of the electric control box 2; the sealing detection tool 7 is arranged on the upper bottom surface of the electrical control box 2 and used for detecting the air tightness of the pipeline product 9 and comprises a plurality of air vents 7.1, the air vents 7.1 are arranged on the sealing detection tool 7 at intervals along the direction parallel to the installation straight line of the product tool 1, and the air vents 7.1 face the installation side of the product tool 1; the ventilation ports 7.1 are connected to one end, far away from the compression elbow clamps, of the pipeline product 9 on the product tool 1, and the number of the ventilation ports 7.1 is equal to that of the compression elbow clamps on the product tool 1; the product tools 1 are used for alternately executing air tightness detection and marking of the pipeline products 9 with the sealing detection tool 7, the product air tightness detection and marking functions are integrated, the overall production efficiency of the pipeline products 6 is improved, and the production cost of the pipeline products 9 is reduced.
Referring to fig. 2, the X-axis moving module 4 is disposed on the upper bottom surface of the electrical control box 2, the X-axis moving module 4 is electrically connected to the electrical control box 2, and the X-axis moving module 4 is parallel to the installation line of the product tooling 1; the Y-axis moving module 5 is arranged above the X-axis moving module 4, and the Y-axis moving module 5 is vertical to the X-axis moving module 4 and parallel to the upper bottom surface of the electric control box 2; the Y-axis moving module 5 is electrically connected to the electric control box and is arranged to move back and forth along the extending direction of the X-axis moving module 4; the Z-axis moving module 6 is arranged above the Y-axis moving module 5, and the Z-axis moving module 6 is vertical to the Y-axis moving module 5 and the X-axis moving module 4; the Z-axis moving module 6 is electrically connected to the electric control box 2 and is arranged to move back and forth along the extending direction of the Y-axis moving module 5; the laser coding mechanism 3 comprises a laser generator and a coding head 3.1 connected to the laser generator, the laser coding mechanism 3 is arranged on the Z-axis moving module 6, and the laser generator is connected to the Z-axis moving module 6 and is arranged to move back and forth along the extending direction of the Z-axis moving module 6; the X-axis moving module 4, the Y-axis moving module 5 and the Z-axis moving module 6 move to enable the laser coding mechanism 3 to move to the position above the marking position of the pipeline product 9 on the product tooling 1.
With further reference to the embodiment shown in fig. 2, the outer wall of the electrical control box 2 is provided with a mounting base plate 2.2 movably connected to the outer wall surface, and the mounting base plate 2.2 has at least a first state and a second state on the outer wall surface of the electrical control box 2; the first state is that the mounting bottom plate 2.2 is parallel to the outer wall surface of the electric control box 2 and is vertical to the upper bottom surface of the electric control box 2, and the second state is that the mounting bottom plate 2.2 is vertical to the outer wall surface of the electric control box 2 and is parallel to the upper bottom surface of the electric control box 2; the product tool 1 is arranged on the mounting base plate 2.2, and the second supporting component 1.4 on the product tool 1 is detachably connected to the upper bottom surface of the mounting base plate 2.2; the second state of mounting plate 2.2 is used for installing product frock 1, and the supporting shoe of the second supporting component 1.4 that the drawing shows sets up to right triangle, and its hypotenuse of right triangle's supporting shoe is connected in bottom plate 1.1, and right triangle's supporting shoe makes the pipeline product 9 free end that is located on the fourth supporting shoe gently be connected with interface 7.1 of ventilating, and lays the cubical space that same size pipeline product 9 occupied and is littleer, reduces marking device's volume.
The movable connection mode of the mounting bottom plate 2.2 and the side wall surface of the electric control box 2 comprises rotating shaft connection, hinge connection, bracket connection, direct welding and the like; in the embodiment of fig. 2, the mounting base plate 2.2 is provided with a hinge 2.2.1 and a folding bracket 2.2.2, and is connected to the side wall surface of the electrical control box 2 by using the hinge 2.2.1 and the folding bracket 2.2.2; in order to maintain the connection stability of the mounting bottom plate 2.2 and the side wall surface of the electrical control box 2, the hinges 2.2.1 at least comprise two hinges, the hinges are arranged at the end part of the mounting bottom plate 2.2 close to the outer wall surface of the electrical control box 2 and are positioned on the upper surface of the mounting bottom plate 2.2 and used for being connected with the outer wall surface of the electrical control box 2, and when the hinges 2.2.1 are unfolded, the mounting bottom plate 2.2 is parallel to the outer wall surface of the electrical control box 2 to form a first state of the mounting bottom plate 2.2; folding support 2.2.2 includes two at least, sets up respectively at mounting plate 2.2 and removes the both ends that the module set up the direction along the X axle for support mounting plate 2.2 face and electric control box 2 outer wall face and constitute the contained angle, form mounting plate 2.2's second state promptly.
The first state of mounting plate 2.2 is favorable to folding mounting plate 2.2 on electrical control box 2 lateral wall when marking device does not use, reduces marking device volume.
The marking equipment further comprises a storage device and an alarm device which are respectively and electrically connected to the electric control box 2, wherein the storage device is used for storing the position of the product tool 1, unique marking codes of pipeline products 9 of different types installed on the product tool 1 and marking positions corresponding to the marking codes on the pipeline products 9, and also storing and recording the air tightness detection result of the pipeline products 9, the marking time and the batch; the alarm device is set to respond to the alarm signal and send out an alarm to remind a worker to adjust in time.
Specifically, in combination with the embodiment shown in the attached drawings, the marking device further comprises a square housing 8 arranged above the electrical control box 2, and the square housing 8 is matched with the electrical control box 2 in size; an opening is formed in the side wall, located on the installation side of the product tooling 1, of the square housing 8, and the marking head 3.1 of the laser marking mechanism 3 penetrates through the opening; usually the opening both sides are provided with one end respectively and connect in the blind of marking head 3.1, and square housing 8 and blind all have the marking device's of being convenient for operation to be maintained, prevent debris such as dust from falling into each and remove the module in, lead to each removal module card pause, reduce marking device's maintenance number of times, extension marking device's live time.
In some embodiments, a slot for mounting the control panel 2.2 is formed in the side wall of the square housing 8, and a rotation shaft is arranged on the control panel 2.1, and the rotation shaft is adapted to the slot in a direction perpendicular to the upper bottom surface of the electrical appliance control box 2, so that the control panel 2.1 has a degree of freedom of rotation around the rotation shaft. The square housing 8 is also provided with various display lamps electrically connected with the electrical control box 2, such as an equipment starting signal lamp, a product air tightness alarm lamp and the like, and is also provided with tools such as a fan and the like used by an operator.
In other embodiments, still be provided with on the 2 outer walls of electrical apparatus control box and sweep yard rifle and frock receiver isotructure, the operating personnel of being convenient for takes and puts at any time.
Furthermore, the utility model discloses a solve above-mentioned pipeline product 9's artifical gas tightness detection efficiency low to could carry out the product after the gas tightness detects the completion and beat the mark, lead to the high technical problem of enterprise's production pipeline product 9 input cost, still disclose the mark method of beating of adopting above-mentioned marking device, specifically include following step:
1) sequentially installing pipeline products 9 which need to be subjected to air tightness detection and marking on at least two product tools 2, and sealing and fixing one ends of the pipeline products 9 with corresponding compression elbow clamps on the product tools 1 respectively;
2) sequentially connecting and fixing the product tool 1 provided with the pipeline product 9 with the electric control box 2, and connecting one end, far away from the pressing elbow clamp, of the pipeline product 9 on the product tool 1 with a ventilation interface 7.1 at a corresponding position on the sealing detection tool 7 after connection;
3) starting marking equipment, sequentially carrying out air tightness detection on pipeline products 9 on each product tool 1 by a sealing detection tool 7, responding to the position of the product tool 1 for carrying out the air tightness detection initially by an electric control box 2, and controlling a laser coding mechanism 3 to move to the position above the product tool 1 for waiting;
the electrical control box 2 responds to the air tightness detection result of the pipeline product 9 on the product tool 1 and executes the following actions:
when the air tightness of the pipeline product 9 is detected to be unqualified, generating an alarm signal;
when the air tightness detection of the pipeline product 9 is qualified, the X-axis moving module 4, the Y-axis moving module 5 and the Z-axis moving module 6 are controlled according to the marking position set by the control panel 2.1 to convey the laser marking mechanism 3 to the position above the marking position of the pipeline product 9, so that the laser marking mechanism 3 marks the pipeline product 9 on the product tool 1, and after the pipeline product 9 on the product tool 1 is marked, the laser marking mechanism 3 is controlled to move to the position above the next product tool 1 for air tightness detection to wait;
4) when the pipeline product 9 on the product tool 1 is qualified in air tightness detection and marking is finished, taking down the pipeline product 9 on the product tool 1 and reinstalling the pipeline product 9 which needs to be subjected to air tightness detection and marking;
5) and the marking device circularly executes the step 3 and the step 4) until all the pipeline products 9 are marked.
The utility model discloses an electrical control box 2 control laser coding mechanism 3 follows up in real time and accomplishes 1 last pipeline product 9 of product frock that the gas tightness detected to and the product frock 1 after the mark is beaten in the completion is changed in real time and is gone up the pipeline product 9 of not beating the mark, effectively save pipeline product 9 and carry out the gas tightness in proper order and detect, beat the time of mark and product repacking, compare in the marking equipment among the prior art and beat the mark method, show the production time that reduces pipeline product 9, improve the production efficiency of enterprise.
Although the present invention has been described with reference to the preferred embodiments, it is not intended to limit the present invention. The present invention is intended to cover by those skilled in the art various modifications and adaptations of the invention without departing from the spirit and scope of the invention. Therefore, the protection scope of the present invention is subject to the claims.
Claims (10)
1. A product tool is used for installing pipeline products and is characterized by comprising a bottom plate, a first supporting assembly, a second supporting assembly and a fixing assembly;
the first support assembly is arranged on the upper surface of the bottom plate and comprises a plurality of support blocks protruding out of the upper surface of the bottom plate, and the first support assembly is used for bearing pipeline products laid on the support blocks; the second supporting assembly is arranged on the lower surface of the bottom plate and comprises a plurality of supporting plates, and the second supporting assembly is used for supporting the bottom plate and is connected with other structures; the fixed component is arranged at one end, far away from the bottom plate, of the first supporting component and comprises a plurality of compression elbow clamps, the compression elbow clamps are used for being connected with one ends of pipeline products in a sealing mode, and the other ends of the pipeline products extend in the direction intersecting with the supporting blocks on the supporting blocks.
2. The product tooling of claim 1 wherein the bottom plate is configured as a rectangular structure; the supporting blocks are arranged on the upper surface of the bottom plate at intervals along the length direction of the bottom plate, the supporting blocks are parallel to the width direction of the bottom plate, and any two adjacent supporting blocks are parallel to each other; the pipeline products are laid on the supporting blocks along the length direction of the bottom plate;
the pressing elbow clamps are arranged on any supporting block and are arranged on the supporting block at intervals along the width direction of the bottom plate; the second supporting component is arranged on the lower surface of the bottom plate at intervals along the width direction of the bottom plate and is positioned at one end, far away from the compression elbow clamp, of the bottom plate.
3. The product tooling of claim 2, wherein the overlapping portion of the support block and the pipeline product is configured as one or more of a groove, an inclined surface, an arc transition structure and a multi-section step structure.
4. The product tooling of claim 2, wherein handles are symmetrically arranged on two sides of the upper surface of the bottom plate in the width direction.
5. The product tooling of claim 2, wherein a plurality of power connections are provided on any one support block; the power connectors correspond to the compression elbow clamps one by one and are used for connecting electromagnetic valves of pipeline products.
6. A marking device comprises an electrical control box, a laser marking mechanism, an X-axis moving module, a Y-axis moving module, a Z-axis moving module and a sealing detection tool, and is characterized by further comprising the product tool of any one of claims 1 to 5;
the product tooling at least comprises two product tooling, is positioned on the outer wall of the electric control box and is arranged on the same straight line of the outer wall of one side of the electric control box in parallel;
the sealing detection tool is arranged on the upper bottom surface of the electrical control box and used for detecting the air tightness of a pipeline product, and comprises a plurality of ventilation interfaces, the ventilation interfaces are arranged on the sealing detection tool at intervals along the direction parallel to the installation straight line of the product tool, and the ventilation interfaces face the installation side of the product tool; the ventilation interfaces are connected to one end, far away from the compression elbow clamps, of the pipeline product on the product tool, and correspond to the compression elbow clamps on the product tool one by one;
the product tools and the sealing detection tools are used for alternately performing air tightness detection and marking of pipeline products;
the X-axis moving module is arranged on the upper bottom surface of the electrical control box and is electrically connected to the electrical control box, and the X-axis moving module is parallel to a product tool mounting straight line;
the Y-axis moving module is arranged above the X-axis moving module, is vertical to the X-axis moving module and is parallel to the upper bottom surface of the electric control box; the Y-axis moving module is electrically connected to the electric control box and is arranged to move back and forth along the extending direction of the X-axis moving module;
the Z-axis moving module is arranged above the Y-axis moving module, and is vertical to the Y-axis moving module and the X-axis moving module; the Z-axis moving module is electrically connected to the electric control box and is arranged to move back and forth along the extending direction of the Y-axis moving module;
the laser coding mechanism is arranged on the Z-axis moving module and is arranged to move back and forth along the extending direction of the Z-axis moving module;
the movement of the X-axis moving module, the Y-axis moving module and the Z-axis moving module enables the laser coding mechanism to move to the position above the pipeline product marking position on the product tool;
the electrical control box is provided with a control panel, and the control panel is used for setting the position of a product tool, unique marking codes of pipeline products of different types installed on the product tool and marking positions corresponding to the marking codes on each pipeline product;
the electrical control box is configured to, in response to a detection of gas tightness of the pipeline product on the product tool:
when the pipeline product air tightness detection is unqualified, generating an alarm signal;
when the pipeline product gas tightness detects qualifiedly, beat mark position control X axle that mark position control according to control panel set for and remove module, Y axle and remove module and Z axle and remove the module and transport the sign indicating number mechanism with the laser and beat mark position top and so that the laser beats the sign indicating number mechanism and beat the mark for the pipeline product.
7. The marking apparatus as claimed in claim 6, wherein the outer wall of the electrical control box is provided with a mounting plate movably connected to the outer wall surface, the mounting plate having at least a first state and a second state on the outer wall surface of the electrical control box; the first state is that the mounting bottom plate is parallel to the outer wall surface of the electric control box and is simultaneously vertical to the upper bottom surface of the electric control box, and the second state is that the mounting bottom plate is vertical to the outer wall surface of the electric control box and is simultaneously parallel to the upper bottom surface of the electric control box;
the product tool is arranged on the mounting base plate, and a second support assembly on the product tool is detachably connected to the upper bottom surface of the mounting base plate; and the second state of the mounting base plate is used for mounting a product tool.
8. The marking device as claimed in claim 7, wherein a hinge and a folding bracket are provided on the mounting base plate; the hinges at least comprise two hinges, are arranged at the end part of the mounting bottom plate close to the outer wall surface of the electric control box and are used for connecting the outer wall surface of the electric control box; the folding support at least comprises two folding supports, the two folding supports are respectively arranged at two ends of the mounting base plate in the setting direction of the X-axis moving module and are used for supporting the surface of the mounting base plate and the outer wall surface of the electric control box to form an included angle.
9. The marking device of claim 6, further comprising a square enclosure disposed above the electrical control box, the square enclosure sized to fit the electrical control box;
the side wall of the square housing, which is positioned on the installation side of the product tool, is provided with an opening, and the marking head part of the laser marking mechanism penetrates out of the opening.
10. The marking apparatus as claimed in claim 6, further comprising a storage device and an alarm device electrically connected to the electrical control box, respectively;
the storage device is used for storing the position of a product tool, unique marking codes of pipeline products of different types installed on the product tool and marking positions corresponding to the marking codes on each pipeline product, and also storing and recording the air tightness detection result of the pipeline product, the marking time and the batch;
the alarm device is configured to issue an alarm in response to the alarm signal.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920944355.4U CN210733599U (en) | 2019-06-21 | 2019-06-21 | Product frock and installation product frock's marking device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920944355.4U CN210733599U (en) | 2019-06-21 | 2019-06-21 | Product frock and installation product frock's marking device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210733599U true CN210733599U (en) | 2020-06-12 |
Family
ID=70988790
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920944355.4U Active CN210733599U (en) | 2019-06-21 | 2019-06-21 | Product frock and installation product frock's marking device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN210733599U (en) |
-
2019
- 2019-06-21 CN CN201920944355.4U patent/CN210733599U/en active Active
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