CN210732907U

CN210732907U - Plastic particle production line comprising cleaning mechanism

Info

Publication number: CN210732907U
Application number: CN201921048414.6U
Authority: CN
Inventors: 张传胜
Original assignee: Quanzhou Huali Plastic Co ltd
Current assignee: Quanzhou Huali Plastic Co ltd
Priority date: 2019-07-04
Filing date: 2019-07-04
Publication date: 2020-06-12
Anticipated expiration: 2029-07-04

Abstract

The utility model discloses a plastic particle production line comprising a cleaning mechanism, which comprises a bottom plate, an electromagnetic heating mechanism, a cleaning mechanism and a granulating mechanism; a base plate; the bottom plate is rectangular; electromagnetic heating mechanism: the electromagnetic heating mechanism comprises a feeding hopper, an electromagnetic ring, a heat-insulating layer and a barrel body; the bottom end of the barrel body is respectively provided with four L-shaped support frames, the bottom ends of the four L-shaped support frames are connected with the top end of the left side of the bottom plate, the feeding hopper is arranged on the upper side of the left end of the barrel body, the electromagnetic ring is sleeved on the outer side of the heat insulation layer, the heat insulation layer is sleeved on the outer side of the barrel body, and the interior of the barrel body is hollow; cleaning mechanism: the cleaning mechanism comprises a first rotating wheel, a first lead screw, a main hose, a rubber scraper, a four-way joint of a water pipe, a spray head, a circular baffle, a shell and a push plate; this plastic granules production line including clearance mechanism, simple structure, the simple operation not only makes personnel work efficiency high, clears up effectually moreover.

Description

Plastic particle production line comprising cleaning mechanism

Technical Field

The utility model relates to a plastic granules processing technology field specifically is a plastic granules production line including clearance mechanism.

Background

The main processes in the production operation of plastic particles are as follows: extrusion moulding, water cooling operation, several processes of stoving operation and grain cutting operation, plastic granules production line exists the clearance mechanism at present very few, lead to piling up a lot of waste materials in the equipment, these waste materials can cause the production speed to descend, mechanical life reduces, the maintenance cost in later stage also can improve day by day, the product quality of production also can seriously be influenced simultaneously, plastic granules production line on the market generally is by manual cleaning in the equipment of operating personnel, work efficiency is low like this, it is clean unclean, remain the waste material easily, it is long-lasting, the produced toxic material of these waste materials do not discharge also can cause the injury to operating personnel's health.

SUMMERY OF THE UTILITY MODEL

The to-be-solved technical problem of the utility model is to overcome current defect, provide a plastic granules production line including clearance mechanism, simple structure, the simple operation not only makes personnel work efficiency high, clears up effectually moreover, can effectively solve the problem in the background art.

In order to achieve the above object, the utility model provides a following technical scheme: a plastic particle production line comprising a cleaning mechanism comprises a bottom plate, an electromagnetic heating mechanism, a cleaning mechanism and a granulating mechanism;

a base plate; the bottom plate is rectangular;

electromagnetic heating mechanism: the electromagnetic heating mechanism comprises a feeding hopper, an electromagnetic ring, a heat-insulating layer and a barrel body; the bottom end of the barrel body is respectively provided with four L-shaped support frames, the bottom ends of the four L-shaped support frames are connected with the top end of the left side of the bottom plate, the feeding hopper is arranged on the upper side of the left end of the barrel body, the electromagnetic ring is sleeved on the outer side of the heat insulation layer, the heat insulation layer is sleeved on the outer side of the barrel body, and the interior of the barrel body is hollow;

cleaning mechanism: the cleaning mechanism comprises a first rotating wheel, a first lead screw, a main hose, a rubber scraper, a water pipe four-way joint, a spray head, a circular baffle, a shell and a push plate; the inner part of the shell is hollow, a first rotating wheel is arranged outside the left side of the shell, the right end of the first rotating wheel is connected with the left end of a first lead screw, the right end of the first lead screw is connected with the left end of a push plate, rubber scrapers are arranged on the periphery of the push plate, four spray heads are arrayed on the right side of the push plate, hoses are arranged at the left ends of the four spray heads, the four hoses penetrate through the push plate and are connected with four water outlets on a water pipe four-way connector, a water inlet of the water pipe four-way connector is connected with the right end of a main hose, and a circular baffle is;

grain cutting mechanism: the granulating mechanism comprises a motor, a supporting plate, a fixing rod, a cutting knife, a base and a feeding plate; the bottom end of the base is provided with four supporting legs, the right side of the base is provided with a feeding plate which extends obliquely outwards, two supporting plates are arranged at the two sides of the top end of the base in a front-back corresponding mode, a groove is formed in the right end of the inner side of each supporting plate, an electric push rod is arranged in the groove of the supporting plate at one side, the top end of the electric push rod is connected with the output end of a motor, the electric push rod is connected with one end of a fixed rod, the other end of the fixed rod is connected with the groove at the front side in;

the plastic extruder, the cooling water tank, the finished product take-up pan and the control switch group are also included; the right side of plastics extruder is connected with the cooling trough, the finished product take-up (stock) pan is located the right side top of bottom plate, electromagnetic heating mechanism's left end is connected to clearance mechanism's right-hand member, and the junction is separated by circular baffle, the input of motor is connected with the output electricity of control switch group, external power source is connected to the input of control switch group, the input of electromagnetic ring is connected with the output electricity of control switch group, outside water source is connected to the left end of main hose.

The rotary mechanism is characterized by further comprising a rotary shaft, wherein the rotary shaft is arranged on the inner side of the feeding hopper, the outer side of the rotary shaft is sleeved with a spiral blade, the left end of the rotary shaft penetrates through the feeding hopper to be connected with an output shaft of a rotary motor, the rotary motor is arranged on the outer side of the left end of the feeding hopper, and the input end of the rotary motor is electrically connected with the output end of the control switch group.

The device further comprises a water removing mechanism, wherein the water removing mechanism comprises a blower, an air hole, a rotating roller and a mounting frame; the bottom of mounting bracket is equipped with four supporting legss, the inside of mounting bracket is cavity, the inboard of mounting bracket is equipped with two parallel commentaries on classics rollers, the inside top of mounting bracket is equipped with the wind hole, the wind hole passes through the tuber pipe and is connected with the air outlet of air-blower, the air-blower is established on the outside top of mounting bracket, the input of air-blower is connected with the output electricity of control switch group.

Furthermore, the water collecting device also comprises a water collecting tray, and the water collecting tray is arranged at the bottom end of the inner side of the mounting frame.

Further, still include stop gear, stop gear contains second runner, second lead screw and limiting plate, the upside in the backup pad is established to the runner, the inboard left end of backup pad is equipped with the recess, is equipped with the lead screw in the recess of one side, the second runner is connected to the upper end of second lead screw, the one end screw threaded connection of second lead screw and limiting plate, the other end of limiting plate and the recess sliding connection of front side.

Furthermore, a cleaning mechanism, an electromagnetic heating mechanism, a plastic extruder, a cooling water tank, a dewatering mechanism, a granulating mechanism and a finished product receiving disc are sequentially arranged at the upper end of the bottom plate from left to right.

Compared with the prior art, the beneficial effects of the utility model are that: this feeding hopper inboard on plastic granules production line including clearance mechanism has set up the rotation axis, cup joint helical blade on the rotation axis, it is rotatory to drive the rotation axis through the rotating electrical machines, can smash the big or small raw materials of difference, wind hole through in the water removal mechanism, can air-dry the plastic strip, water collector on the inboard bottom of mounting bracket of water removal mechanism can collect the water that drips on the plastic strip, prevent equipment short circuit or rust, through the limiting plate in the stop gear, make the difficult off tracking position of plastic strip, also more be favorable to the cutting knife cutting, this plastic granules production line including clearance mechanism, moreover, the steam generator is simple in structure, and the simple operation, not only make personnel work efficiency high, and it is effectual to clear up.

Drawings

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a schematic view of the cleaning mechanism of the present invention;

FIG. 3 is a schematic structural view of the electromagnetic heating mechanism of the present invention;

FIG. 4 is a schematic view of the water removal mechanism of the present invention;

fig. 5 is the structural schematic diagram of the dicing mechanism of the present invention.

In the figure: 1 bottom plate, 2 cleaning mechanism, 21 first rotating wheel, 22 first leading screw, 23 hose, 24 rubber scraper, 25 water pipe four-way joint, 26 spray head, 27 circular baffle, 28 shell, 29 push plate, 3 electromagnetic heating mechanism, 31 feeding hopper, 32 electromagnetic ring, 33 heat preservation layer, 34 barrel body, 4 plastic extruder, 5 cooling water tank, 6 dewatering mechanism, 61 blower, 62 wind hole, 63 rotating roller, 64 mounting rack, 7 granulating mechanism, 71 motor, 72 support plate, 73 fixed rod, 74 cutting knife, 75 base, 76 feeding plate, 8 limiting mechanism, 81 second rotating wheel, 82 second leading screw, 83 limiting plate, 9 water receiving disc, 10 finished material receiving disc, 11 rotating motor, 12 helical blade, 13 rotating shaft, 14 control switch group.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1-5, the present invention provides a technical solution: a plastic particle production line comprising a cleaning mechanism comprises a bottom plate 1, an electromagnetic heating mechanism 3, a cleaning mechanism 2 and a granulating mechanism 7;

a base plate 1; the bottom plate 1 is rectangular;

electromagnetic heating mechanism 3: the electromagnetic heating mechanism 3 comprises a feeding hopper 31, an electromagnetic ring 32, an insulating layer 33 and a barrel body 34; the bottom end of the barrel body 34 is respectively provided with four L-shaped support frames, the bottom ends of the four L-shaped support frames are connected with the top end of the left side of the bottom plate 1, the feeding hopper 31 is arranged on the upper side of the left end of the barrel body 34, the electromagnetic ring 32 is sleeved on the outer side of the heat insulation layer 33, the heat insulation layer 33 is sleeved on the outer side of the barrel body 34, the interior of the barrel body 34 is hollow, and the heat insulation layer 33 can concentrate the temperature in the barrel body;

cleaning mechanism 2: the cleaning mechanism 2 comprises a first rotating wheel 21, a first lead screw 22, a main hose 23, a rubber scraper 24, a water pipe four-way joint 25, a spray head 26, a circular baffle plate 27, a shell 28 and a push plate 29; the inner part of the shell 28 is hollow, a first rotating wheel 21 is arranged outside the left side of the shell 28, the right end of the first rotating wheel 21 is connected with the left end of a first lead screw 22, the right end of the first lead screw 22 is connected with the left end of a push plate 29, rubber scrapers 24 are arranged on the peripheral side of the push plate 29, four spray heads 26 are arrayed on the right side of the push plate 29, hoses are arranged at the left ends of the four spray heads 26, the four hoses penetrate through the push plate 29 and are connected with four water outlets on a water pipe four-way connector 25, a water inlet of the water pipe four-way connector 25 is connected with the right end of a main hose 23, a circular baffle 27 is arranged at the right end of the inner side of the shell 28;

pelletizing mechanism 7: the granulating mechanism 7 comprises a motor 71, a supporting plate 72, a fixing rod 73, a cutting knife 74, a base 75 and a feeding plate 76; the bottom end of the base 75 is provided with four supporting legs, the right side of the base 75 is provided with a feeding plate 76 which extends outwards in an inclined manner, two supporting plates 72 are correspondingly arranged at two sides of the top end of the base 75 in a front-back manner, the right end of the inner side of each supporting plate 72 is provided with a groove, an electric push rod is arranged in the groove of the supporting plate 72 at one side, the top end of the electric push rod is connected with the output end of the motor 71, the electric push rod is connected with one end of a fixed rod 73, the other end of the fixed rod 73;

the device also comprises a plastic extruder 4, a cooling water tank 5, a finished product take-up pan 10 and a control switch group 14; the right side of plastics extruder 4 is connected with cooling trough 5 left side, cooling trough 5 embeds there is cold water, finished product take-up pan 10 is located bottom plate 1's right side top, electromagnetic heating mechanism 3's left end is connected to clearance mechanism 2's right-hand member, the junction is separated by circular baffle 27, circular baffle 27 can be followed the junction and taken out, the input of motor 71 is connected with control switch group 14's output electricity, electromagnetic ring 32's input is connected with control switch group 14's output electricity, external power source is connected to control switch group 14's input, external water source is connected to main hose 23's left end.

Further, the crusher also comprises a rotating shaft 13, the rotating shaft 13 is arranged on the inner side of the feeding hopper 31, the outer side of the rotating shaft 13 is sleeved with the helical blade 12, the left end of the rotating shaft 13 penetrates through the feeding hopper 31 to be connected with an output shaft of the rotating motor 11, the rotating motor 11 is arranged on the outer side of the left end of the feeding hopper 31, and the input end of the rotating motor 11 and the output end of the control switch group 14 are electrically connected with the rotating blade 12 to crush the raw materials.

Further, the device also comprises a water removing mechanism 6, wherein the water removing mechanism 6 comprises a blower 61, an air hole 62, a rotating roller 63 and a mounting frame 64; the bottom of mounting bracket 64 is equipped with four supporting legss, and the inside of mounting bracket 64 is cavity, and the inboard of mounting bracket 64 is equipped with two parallel commentaries on classics roller 63, and the inside top of mounting bracket 64 is equipped with wind hole 62, and wind hole 62 passes through the tuber pipe to be connected with the air outlet of air-blower 61, and wind hole 62 can air-dry the plastic strip, and air-blower 61 establishes the outside top at mounting bracket 64, and the input of air-blower 61 is connected with control switch group 14's output electricity.

Furthermore, still include water collector 9, water collector 9 establishes the inboard bottom at mounting bracket 64, and water collector 9 can prevent that the water droplet on the plastic strip from dropping to the machinery and causing the short circuit or rust.

Further, still include stop gear 8, stop gear 8 contains second runner 81, second lead screw 82 and limiting plate 83, the upside at backup pad 72 is established to runner 81, the inboard left end of backup pad 72 is equipped with the recess, be equipped with lead screw 82 in the recess of one side, second runner 81 is connected to the upper end of second lead screw 82, the one end screw threaded connection of second lead screw 82 and limiting plate 83, the other end of limiting plate 83 and the recess sliding connection of front side, limiting plate 83 makes the difficult off tracking position of plastic strip, also more be favorable to the cutting of cutting knife 74.

Further, a cleaning mechanism 2, an electromagnetic heating mechanism 3, a plastic extruder 4, a cooling water tank 5, a water removing mechanism 6, a granulating mechanism 7 and a finished product receiving disc 10 are sequentially arranged at the upper end of the bottom plate 1 from left to right.

When in use: the power is switched on, the control switch group 14 is used for controlling each motor to normally work, firstly, the rotating motor 11 is started, the rotating motor 11 drives the rotating shaft 13 to rotate, the spiral blades 12 on the rotating shaft 13 crush the plastics, so that the plastics with different sizes can be crushed into the same size, the next processing is convenient, the crushed plastics enter the electromagnetic heating mechanism 3, the electromagnetic ring 32 is electrified to continuously heat the interior of the barrel 34, the plastics are heated to be viscous and enter the plastic extruder 4, the plastic extruder 4 extrudes the plastics into a long strip shape and enter the cooling water tank 5, the cold water in the cooling water tank 5 cools and fixes the plastics, the plastic strips with fixed shapes enter the water removing mechanism 6, the air blower 61 in the water removing mechanism 6 blows air from the air holes 62 through the air pipes, the plastic strips on the rotating roller 63 are blown dry by the air, the water receiving disc 9 at the bottom end in the mounting rack can prevent water drops on the plastic strips from falling onto the machine to cause short, then the plastic strips pass through the granulating mechanism 7, the position of a limiting plate 83 on the granulating mechanism 7 can be manually adjusted through a second rotating wheel 81, the limiting plate 83 enables the plastic strips not to be prone to deviation, finally a motor 71 pushes an electric push rod, the electric push rod is connected with a vaccinium uliginosum stem 73, a cutting knife 74 at the bottom end of the fixing rod 73 cuts the plastic strips into particles, and the plastic particles slide into a finished product receiving tray 10 through a feeding plate 76.

It is to be noted that the core chip of the control switch group 14 disclosed in this embodiment is a PLC, the specific model is siemens S7-200, the blower 61 may be a blower manufactured by krott electric machine science and technology limited, su zhou, the specific model is 97FLJ2, the air volume is 1.8m3/min, the rotating electric machine 11 may be a single-phase series motor manufactured by tengzhou electric machine manufacturing limited, the preferred rotation speed is below 21000 rpm, the motor 71 may be a motor manufactured by thunberg thunder technology limited, and the specific model is NKLA51, and the method commonly used in the prior art is adopted for the operation of the control switch group 14, the motor 71, the rotating electric machine 11 and the blower 61.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a plastic granules production line including clearance mechanism which characterized in that: comprises a bottom plate (1), an electromagnetic heating mechanism (3), a cleaning mechanism (2) and a granulating mechanism (7);

a base plate (1); the bottom plate (1) is rectangular;

electromagnetic heating mechanism (3): the electromagnetic heating mechanism (3) comprises a feeding hopper (31), an electromagnetic ring (32), a heat-insulating layer (33) and a barrel body (34); the bottom end of the barrel body (34) is respectively provided with four L-shaped support frames, the bottom ends of the four L-shaped support frames are connected with the top end of the left side of the bottom plate (1), the feeding hopper (31) is arranged on the upper side of the left end of the barrel body (34), the electromagnetic ring (32) is sleeved on the outer side of the heat insulation layer (33), the heat insulation layer (33) is sleeved on the outer side of the barrel body (34), and the interior of the barrel body (34) is hollow;

cleaning mechanism (2): the cleaning mechanism (2) comprises a first rotating wheel (21), a first lead screw (22), a main hose (23), a rubber scraper (24), a water pipe four-way joint (25), a spray head (26), a circular baffle plate (27), a shell (28) and a push plate (29); the improved water-saving type water-saving device is characterized in that the shell (28) is hollow, a first rotating wheel (21) is arranged outside the left side of the shell (28), the right end of the first rotating wheel (21) is connected with the left end of a first lead screw (22), the right end of the first lead screw (22) is connected with the left end of a push plate (29), rubber scrapers (24) are arranged on the periphery of the push plate (29), four spray heads (26) are arrayed on the right side of the push plate (29), hoses are arranged at the left ends of the four spray heads (26), the four hoses penetrate through the push plate (29) and are connected with four water outlets on a water pipe four-way connector (25), a water inlet of the water pipe four-way connector (25) is connected with the right end of a main hose (23), and a circular baffle (27;

a dicing mechanism (7): the granulating mechanism (7) comprises a motor (71), a supporting plate (72), a fixing rod (73), a cutting knife (74), a base (75) and a feeding plate (76); the bottom end of the base (75) is provided with four supporting legs, the right side of the base (75) is provided with a feeding plate (76) which extends obliquely and outwards, two supporting plates (72) are correspondingly arranged on two sides of the top end of the base (75) in a front-back manner, the right end of the inner side of each supporting plate (72) is provided with a groove, an electric push rod is arranged in the groove of the supporting plate (72) on one side, the top end of the electric push rod is connected with the output end of a motor (71), the electric push rod is connected with one end of a fixing rod (73), the other end of the fixing rod (73) is connected with the groove on the front side in a sliding manner, and;

wherein, the device also comprises a plastic extruder (4), a cooling water tank (5), a finished product receiving disc (10) and a control switch group (14); the right side of plastics extruder (4) is connected with cooling trough (5), finished product take-up (10) are located the right side top of bottom plate (1), the left end of electromagnetic heating mechanism (3) is connected to the right-hand member of clearance mechanism (2), and the junction is separated by circular baffle (27), the input of motor (71) is connected with the output electricity of control switch group (14), external power source is connected to the input of control switch group (14), the input of electromagnetic ring (32) is connected with the output electricity of control switch group (14), external water source is connected to the left end of main hose (23).

2. A plastic particle production line including a cleaning mechanism as claimed in claim 1, wherein: the rotary type feeding device is characterized by further comprising a rotary shaft (13), wherein the rotary shaft (13) is arranged on the inner side of the feeding hopper (31), the outer side of the rotary shaft (13) is sleeved with a spiral blade (12), the left end of the rotary shaft (13) penetrates through an output shaft of the feeding hopper (31) and an output shaft of a rotary motor (11), the rotary motor (11) is arranged on the outer side of the left end of the feeding hopper (31), and the input end of the rotary motor (11) is electrically connected with the output end of the control switch group (14).

3. A plastic particle production line including a cleaning mechanism as claimed in claim 1, wherein: the device also comprises a water removing mechanism (6), wherein the water removing mechanism (6) comprises a blower (61), an air hole (62), a rotating roller (63) and a mounting rack (64); the bottom of mounting bracket (64) is equipped with four supporting legss, the inside of mounting bracket (64) is cavity, the inboard of mounting bracket (64) is equipped with two parallel commentaries on classics roller (63), the inside top of mounting bracket (64) is equipped with wind hole (62), wind hole (62) are connected through the air outlet of tuber pipe with air-blower (61), establish the outside top at mounting bracket (64) air-blower (61), the input of air-blower (61) is connected with the output electricity of control switch group (14).

4. A plastic particle production line including a cleaning mechanism as claimed in claim 1, wherein: the water-collecting tray is characterized by further comprising a water-collecting tray (9), wherein the water-collecting tray (9) is arranged at the bottom end of the inner side of the mounting frame (64).

5. A plastic particle production line including a cleaning mechanism as claimed in claim 1, wherein: still include stop gear (8), stop gear (8) contain second runner (81), second lead screw (82) and limiting plate (83), the upside in backup pad (72) is established in runner (81), the inboard left end of backup pad (72) is equipped with the recess, is equipped with lead screw (82) in the recess of one side, second runner (81) is connected to the upper end of second lead screw (82), the one end screw threaded connection of second lead screw (82) and limiting plate (83), the other end of limiting plate (83) and the recess sliding connection of front side.

6. A plastic particle production line including a cleaning mechanism as claimed in claim 3, wherein: the cleaning mechanism (2), the electromagnetic heating mechanism (3), the plastic extruder (4), the cooling water tank (5), the water removing mechanism (6), the granulating mechanism (7) and the finished product receiving disc (10) are sequentially arranged at the upper end of the bottom plate (1) from left to right.