CN210728799U - Big flux doublestage filter core of pleat - Google Patents

Big flux doublestage filter core of pleat Download PDF

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Publication number
CN210728799U
CN210728799U CN201921703267.1U CN201921703267U CN210728799U CN 210728799 U CN210728799 U CN 210728799U CN 201921703267 U CN201921703267 U CN 201921703267U CN 210728799 U CN210728799 U CN 210728799U
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Prior art keywords
filter
pleat
filter material
pleated
inner sleeve
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CN201921703267.1U
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徐承彬
罗刚
肖伟玲
袁初
曹飞龙
赛庆新
王栋
刘轲
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United Filtration Technology (wuhan) Co Ltd
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United Filtration Technology (wuhan) Co Ltd
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Abstract

The utility model discloses a slanting pleat large-flux two-stage filter element, which comprises a large inner sleeve, a small inner sleeve and an outer sleeve, wherein a slanting pleat filter material with any angle is arranged between the adjacent sleeves to form a bipolar filter material structure; the filter material with the inclined pleats at any angle provides an inclined pleat filter material structure corresponding to an angle theta according to different inner and outer diameter differences of the inner sleeve and the outer sleeve, and each pleat is sequentially and closely connected with a synthetic circle to form an inclined pleat filter element. The filter material is a bias-pleat folding filter material, and the bias-pleat folding angle theta is between 45 degrees and 75 degrees. The utility model discloses a doublestage strake filter core, the pleated filter media of strake all are length alternative pleat length, can adjust the novel pleat type mode of arbitrary angle, can be with the even packing of interior outer sleeve, and the pleat is followed adjacent one-tenth circle with the pleat, can not produce the space between the filter media, greatly increased the capacity of filter media, promoted filter area, also strengthened the intensity of filter core.

Description

Big flux doublestage filter core of pleat
[ technical field ] A method for producing a semiconductor device
The utility model relates to a filtration equipment technical field, in particular to big flux doublestage filter core of strabismus for solid particle and impurity in the filtration aquatic.
[ background of the invention ]
The water filtration is widely applied to the industries of petrochemical industry, coal chemical industry, medicine, food, electronics and the like, and mainly removes impurities and unnecessary components in materials through filtration, so that the materials containing the impurities are clean again and are reused in life and production. In water filtration treatment systems, reverse osmosis filtration is essential. Reverse osmosis membranes have high requirements on the quality of inlet water, particularly the content and the size of particle impurities, and therefore, in order to ensure the reverse osmosis filtering effect and the service life of the reverse osmosis membranes in practical application, security filters need to be arranged before reverse osmosis. The security filter is used for removing large-particle impurities in the wastewater in advance, and the particle size of the impurities in the wastewater treated by the security filter is less than or equal to 10 mu m, so that the normal use of the subsequent reverse osmosis membrane can be ensured.
The cartridge filter adopts a high-flux filter element, the filtering precision is usually 5 mu m, the cartridge filter belongs to an easily-consumed product, and the replacement period of the cartridge filter element is 5-15 days as short as 2-3 months as long as the water quality of the incoming water is different. Particularly, coal chemical industry and chemical industry enterprises in northwest regions have poor water quality and lack of local water resources, so that the quality of produced wastewater is generally poor, the replacement period of the filter elements of the security filters of the enterprises is short, generally about 7 days, and the replaced waste filter elements can only be used for solid waste treatment. Therefore, the operating cost pressure of the security filter is very high for enterprises with large wastewater treatment capacity (tens of thousands of parties/day).
At present, most of cartridge filter elements are straight-pleat single-stage filter elements, namely, the filter elements only have one-stage filter materials, and the filter materials are formed by folding straight pleats. The straight-pleat single-stage filter element has the advantages of fixed flow area and single filtering precision, is only suitable for the condition of stable quality of incoming water, and particularly can block membranes quickly when the quality of the incoming water is poor and the particle size of impurities is increased, so that the replacement period of the filter element is shortened greatly.
However, the outer diameter of the filter element cannot achieve satisfactory effect due to the limitation of the straight pleat folding mode, the reason is that when the outer diameter is increased, the straight pleat L is increased, when the filter element structure is manufactured, the α angle is increased, the gaps between the pleats are increased, the straight pleat folding filter material is looser in the inner cylinder and the outer cylinder, the filter material strength is lower, the instability of fluid is caused by the impact of water flow, the filter element is stressed unevenly, the local folding filter material or the filter element is deformed possibly to lose the filtering performance, so the limitation of the straight pleat folding mode is applied, the inner diameter and the outer diameter of the filter element on the market are basically 3 '/6', the filtering area is limited, and fig. 1 is a schematic diagram of the straight pleat filter element structure commonly used on the market at present.
Patent CN207187243U provides a slant fold water filter element, which changes the straight fold filter form into slant fold filter form, and increases the filter area and performance of the filter element. The utility model discloses a slant pleat filter core that provides has following advantage:
(1) the specific surface area of the filter material is effectively increased, and the angle of the inclined pleat can be adjusted according to the inner diameter and the outer diameter of the filter element, so that a larger filter area can be obtained even if the volume is smaller;
(2) the filter has the advantages that the structure is simple, the maintenance is simple and convenient, the reliability is high, the pleats are tightly rounded, gaps among filter materials cannot be generated, and pollutants can be prevented from leaking out of the filter materials to the maximum extent;
(3) the filter element has strong pressure resistance and good stability, and can enhance the strength of the filter element while maintaining the corresponding filter area.
However, the single-stage pleated filter element has single filtering precision and limited filtering flow area, and thus the requirements of the existing cartridge filter on the water filtering filter element cannot be met.
[ Utility model ] content
In view of this, for overcoming prior art's not enough, the utility model provides a water filters filter core, with the straight pleat filter core of single-stage before becoming the oblique pleat filter core of doublestage, increased filter core filter area, increased the filter strength of filter core to the performance and the filter capacity of filter core have been improved.
In order to achieve the above purpose, the technical scheme of the utility model is as follows:
a slanting pleat large-flux two-stage filter element comprises a large inner sleeve, a small inner sleeve and an outer sleeve, and slanting pleat filter materials of any angle are arranged between the adjacent sleeves to form a bipolar filter material structure.
The filter material with the inclined pleats at any angle provides an inclined pleat filter material structure corresponding to an angle theta according to different inner and outer diameter differences of the inner sleeve and the outer sleeve, and each pleat is sequentially and closely connected with a synthetic circle to form an inclined pleat filter element.
The bipolar filter element structure comprises an outer sleeve, a large inner sleeve, a small inner sleeve and a slanting pleat filter material arranged between the sleeves in sequence from outside to inside.
Furthermore, a filter material is arranged between the two large and small inner sleeves, the filter material is a bias-pleat folding filter material, and the bias-pleat folding angle theta is between 45 degrees and 75 degrees.
Further, the ratio of the small inner sleeve to the large inner sleeve is 3:6 to 4:6, and holes are formed in the positions of the side walls of the large inner sleeve and the small inner sleeve.
The inner wall of the large inner sleeve is provided with a plurality of protrusions in a cylindrical shape.
The number of layers of the filtering material is eight.
Furthermore, a filter material is arranged between the large inner sleeve and the outer sleeve, the filter material is also a bias-pleat folding filter material, and the bias-pleat folding angle is between 45 degrees and 75 degrees.
The number of layers of the filter material is also eight.
The ratio of the large inner sleeve to the outer sleeve is between 3:6 and 4:6, and the large inner sleeve and the outer sleeve are provided with holes at the positions of the side walls.
The inner wall of the outer sleeve is provided with a plurality of protrusions in a cylindrical shape. The number of layers of the filter material is also eight.
The utility model discloses a doublestage strake filter core, the pleated filter media of strake all are length alternative pleat length, can adjust the novel pleat type mode of arbitrary angle, can be with the even packing of interior outer sleeve, and the pleat is followed adjacent one-tenth circle with the pleat, can not produce the space between the filter media, greatly increased the capacity of filter media, promoted filter area, also strengthened the intensity of filter core.
The utility model discloses the filter area and the intensity of double-deck oblique pleat all far exceed the straight pleated filter core of preceding single-stage, for example with be the filter core that the internal and external diameter is 3 "/7", under equal section of thick bamboo space, the area of single-stage oblique pleat filter material is 1.5 times to 2 times of straight pleat material area, and the internal and external diameter is 2 "/3"/7 "doubles the filter material area of doublestage oblique pleat filter core and is 2.5 times to 3 times of straight pleat material area, and because the oblique pleat stable in structure, the compressive capacity of oblique pleat filter core is 1.5 times to 2.5 times of straight pleat. And the slanting pleat filter material can be according to inside and outside diameter difference, angle theta is adjusted for no matter how the inside and outside diameter difference changes, can not influence the performance and the structure of filter core, can be fine solve the problem that traditional straight pleat filter core can not use 7 "or even higher external diameter.
Furthermore, the utility model discloses a filter core is because two-stage filter media, so the filter fineness of each level filter media can be different, and the filter area also can be different, just so can have multiple filter fineness and filter area's combination, and is nimble changeable. Compared with a single-stage filter element, the replacement period of the double-stage filter element is longer due to the increase of the filter area.
The beneficial effects of the utility model are that, effectively solved current filter core and can't effectively promote filter area, intensity unstability and the single problem of filter fineness. The utility model provides a big flux doublestage filter core of arbitrary angle oblique pleat is different from the single-stage filter core of the straight pleat type structure of tradition, through utility model's arbitrary angle oblique pleat doublestage filter core can increase filter core filter area, increases the filtration strength of filter core to improve the performance and the filter capacity of filter core.
[ description of the drawings ]
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
Fig. 1 is a schematic view of a straight-pleated filter cartridge commonly used in the market.
Fig. 2 is a schematic diagram of the filter element structure of the present invention.
Fig. 3 is a schematic cross-sectional view of the present invention.
FIG. 4 is a schematic view of the pleated filter 3 of FIG. 3.
FIG. 5 is a schematic view of the pleated filter 4 of FIG. 3.
[ detailed description ] embodiments
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Example (b):
referring to fig. 2 and 3, the double-stage filter element with the inclined pleat and the large flux comprises an inner sleeve 1, an inner sleeve 2 and an outer sleeve 5, an inclined pleat filter 3 arranged between the inner sleeve 1 and the inner sleeve 2, and an inclined pleat filter 4 arranged between the inner sleeve 2 and the outer sleeve 5.
A filter material is arranged between the inner sleeve 1 and the inner sleeve 2, the filter material is a bias-pleat filter material 3, the angle theta of the bias-pleat fold is between 45 degrees and 75 degrees, and the ratio of the inner diameters of the inner sleeve 1 and the inner sleeve 2 is between 3:6 and 4: 6. The inner sleeve 1 and the inner sleeve 2 are cylinders with holes 6 at a plurality of positions, the inner wall of the inner sleeve 2 is provided with protrusions at a plurality of positions, the protrusions are cylindrical, and the number of layers of the slanting pleat filter material 3 is one to eight.
A filter material is arranged between the inner sleeve 2 and the outer sleeve 5, the filter material is a bias-pleat filter material 4, the angle theta of bias-pleat folding is between 45 degrees and 75 degrees, and the ratio of the inner diameters of the inner sleeve 2 and the outer sleeve 5 is 3:6-4: 6; the inner sleeve 2 and the outer sleeve 5 are cylinders with holes 6 at a plurality of positions, the inner wall of the outer sleeve 5 is provided with protrusions at a plurality of positions, the protrusions are cylindrical, and the number of layers of the slanting pleat filter material 4 is one to eight.
The utility model discloses change the straight pleat filter core of single-stage into the oblique pleat filter core of doublestage.
As shown in fig. 4 and 5, the slant- pleat filter media 3 and 4 are both long and short alternative pleat lengths L1/L2, and can be adjusted to any angle theta in a special novel pleat mode, so that the inner sleeve and the outer sleeve can be uniformly filled, and the pleats are tightly rounded along the same direction, so that gaps among filter media cannot be generated, the capacity of the filter media is greatly increased, the filtering area is increased, and the strength of the filter element is also enhanced.
For example, with a filter element having an inner and outer diameter of 3 "/7", the area of a single-stage pleated filter element is 1.5 to 2 times the area of the straight pleated material, while the area of a double-stage pleated filter element having an inner and outer diameter of 2 "/3"/7 "is 2.5 to 3 times the area of the straight pleated material, and the pressure resistance of the pleated filter element is 1.5 to 2.5 times that of the straight pleated filter element due to the stable pleated structure. And the slanting pleat filter material can be according to inside and outside diameter difference, angle theta is adjusted for no matter how the inside and outside diameter difference changes, can not influence the performance and the structure of filter core, can be fine solve the problem that traditional straight pleat filter core can not use 7 "or even higher external diameter.
Furthermore, because the utility model discloses a two-stage filter media, so the filter fineness of each level filter media can be different, and the filter area also can be different, just so can have multiple filter fineness and filter area's combination, and is nimble changeable. In addition, compared with a single-stage filter element, due to the increase of the filtering area, the replacement period of the double-stage filter element is longer.
The above description is only a preferred embodiment of the present invention, and should not be taken as limiting the invention, and any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (10)

1. A big flux doublestage filter core of oblique fold, characterized by that, including big and small two inner sleeves and an outer sleeve, set up the oblique fold filter media of any angle between the adjacent sleeves, form the bipolar filter media structure;
the filter material with the inclined folds at any angle provides an inclined fold filter material structure corresponding to an angle theta according to different inner and outer diameter differences of the inner sleeve and the outer sleeve, and each fold is sequentially and closely adjacent to a synthetic circle to form an inclined fold filter element;
the bipolar filter element structure comprises an outer sleeve, a large inner sleeve, a small inner sleeve and a slanting pleat filter material arranged between the sleeves in sequence from outside to inside.
2. The large flux slanted pleat filter of claim 1 wherein a filter material is disposed between said two inner sleeves, said filter material being a slanted pleat filter.
3. The pleated, high flux, dual-stage filter cartridge of claim 2, wherein the number of layers of filter material is eight.
4. A pleated large flux dual stage filter cartridge as defined in claim 2, wherein said pleated filter media has a pleat fold angle θ of between 45 ° and 75 °.
5. A pleated large flux dual stage filter cartridge as defined in claim 2 wherein said small inner sleeve and said large inner sleeve are in a ratio of 3:6 to 4:6, said large and small inner sleeves being provided with holes at side wall locations.
6. The double stage, pleated, high flux filter cartridge as recited in claim 2, wherein said large inner sleeve has protrusions at a plurality of locations on its inner wall, said protrusions being cylindrical in shape.
7. The dual stage, pleated, high flux filter cartridge of claim 1 wherein a filter material is disposed between said large inner sleeve and said outer sleeve, said filter material also being a pleated filter material having a pleat fold angle of between 45 ° and 75 °.
8. The pleated, high flux, dual-stage filter cartridge of claim 1, wherein the number of layers of filter material is eight.
9. A pleating large-flux dual stage filter cartridge according to claim 7, wherein the ratio of the large inner sleeve to the outer sleeve is between 3:6 and 4:6, and the large inner sleeve and the outer sleeve are provided with holes at the positions of the side walls.
10. The double stage, pleated, high flux filter cartridge as recited in claim 7, wherein said outer sleeve has protrusions at a plurality of locations on its inner wall, said protrusions being cylindrical in shape.
CN201921703267.1U 2019-10-11 2019-10-11 Big flux doublestage filter core of pleat Active CN210728799U (en)

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Application Number Priority Date Filing Date Title
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110523119A (en) * 2019-10-11 2019-12-03 联合滤洁过滤技术(武汉)有限公司 A kind of big flux twin-stage filter core of oblique pleat

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110523119A (en) * 2019-10-11 2019-12-03 联合滤洁过滤技术(武汉)有限公司 A kind of big flux twin-stage filter core of oblique pleat

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