CN210722571U - Sectional type cable cooling system - Google Patents

Sectional type cable cooling system Download PDF

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Publication number
CN210722571U
CN210722571U CN201922377298.9U CN201922377298U CN210722571U CN 210722571 U CN210722571 U CN 210722571U CN 201922377298 U CN201922377298 U CN 201922377298U CN 210722571 U CN210722571 U CN 210722571U
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cable
cooling chamber
water
communicated
spray pipe
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CN201922377298.9U
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任云
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Mianyang Long Letter Cable Co ltd
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Mianyang Long Letter Cable Co ltd
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Abstract

The utility model discloses a sectional type cable cooling system, which comprises a first cooling chamber, a second cooling chamber and a third cooling chamber which are arranged in sequence along the cable transmission direction, wherein a first circulating water tank and a water collecting tank are arranged below the first cooling chamber; the outer side wall of the first cooling chamber is sleeved with a coil, the front end of the coil is communicated with an external cold water source, and the rear end of the coil is communicated with a first circulating water tank; a first spray pipe and a second spray pipe are arranged above the inside of the first cooling chamber, and the water inlet end of the first spray pipe is communicated with the lower part of the first circulating water tank through a first circulating water pump; a second circulating water tank is arranged below the second cooling chamber, and the lower part of the second circulating water tank is communicated with the water inlet end of the second spray pipe through a second circulating water pump; a third spray pipe is arranged above the inside of the second cooling chamber, and the water inlet end of the third spray pipe is communicated with an external cold water source; an air duct is arranged above the inner part of the third cooling chamber, and a plurality of air outlets are arranged at intervals at the bottom of the third cooling chamber. The utility model has the advantages of energy saving, water saving, etc.

Description

Sectional type cable cooling system
Technical Field
The utility model relates to a cable cooling field. More specifically, the utility model relates to a sectional type cable cooling system.
Background
The cable is manufactured by drawing, stranding and coating, and in the industrial production of the cable, after the coating of the cable is finished, the temperature of the cable is very high and needs to be cooled. In order to improve the quality of the cooled cable, a segmented cooling device is provided, but the existing segmented cooling device for the cable directly heats cooling water to a certain temperature and then sprays the cooling water to the surface of the cable through a spray pipe, so that slow cooling, energy consumption and water consumption are realized.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing an energy-conserving, water-saving sectional type cable cooling system.
To achieve the objects and other advantages in accordance with the purpose of the invention, a sectional cable cooling system is provided, which includes a first cooling chamber, a second cooling chamber, and a third cooling chamber sequentially arranged in a cable transfer direction, wherein,
a first guide roller is arranged above the outer part of a cable inlet of the first cooling chamber, a second guide roller is arranged below the inner part of the cable inlet, and a third guide roller is arranged above the inner part of a cable outlet; a first circulating water tank and a water collecting tank are sequentially arranged below the first cooling chamber along the transmission direction of the cable, and the top of the water collecting tank is communicated with the inside of the first cooling chamber; the spiral coil is sleeved on the outer side wall of the first cooling chamber, the front end of the coil is communicated with an external cold water source through a first water pump, and the rear end of the coil is communicated with the top of the first circulating water tank; a first spray pipe and a second spray pipe are sequentially arranged above the inside of the first cooling chamber along the transmission direction of the cable, and the water inlet end of the first spray pipe is communicated with the lower part of the first circulating water tank through a first circulating water pump;
a fourth guide roller is arranged below the inside of a cable inlet of the second cooling chamber, a fifth guide roller is arranged below the inside of a cable outlet, a second circulating water tank communicated with the second cooling chamber is arranged below the second cooling chamber, and the lower part of the second circulating water tank is communicated with a water inlet end of the second spray pipe through a second circulating water pump; a third spray pipe is arranged above the inside of the second cooling chamber along the conveying direction of the cable, and the water inlet end of the third spray pipe is communicated with an external cold water source through a second water pump;
a sixth guide roller and a seventh guide roller are sequentially arranged from top right to bottom on the lower portion inside the cable inlet of the third cooling chamber, and an eighth guide roller is arranged on the upper portion inside the cable outlet; an air duct is arranged above the inside of the third cooling chamber, a plurality of air outlets are arranged at the bottom of the air duct at intervals, and an air inlet of the air duct is communicated with an air outlet of a blower;
and the guide rollers of the first cooling chamber, the second cooling chamber and the third cooling chamber are sequentially wound with a cable traction wire, one end of the cable traction wire is connected with a cable to be cooled, and the other end of the cable traction wire penetrates out through a cable outlet of the third cooling chamber.
Preferably, the sectional cable cooling system further comprises a controller electrically connected to the first water circulation pump, the second water circulation pump, the first water pump, the second water pump and the blower, respectively.
Preferably, the segmented cable cooling system further comprises a cable take-up roller arranged at the front end of the third cooling chamber, the other end of the cable pulling wire is wound on the cable take-up roller, and the cable take-up roller is driven to rotate by a motor electrically connected with the controller.
Preferably, in the sectional cable cooling system, a first electric heater and a first temperature sensor are arranged in the first circulating water tank, a second electric heater and a second temperature sensor are arranged in the second circulating water tank, and the first electric heater, the first temperature sensor, the second electric heater and the second temperature sensor are all electrically connected with the controller.
Preferably, in the sectional cable cooling system, a water suction roller is arranged below the seventh guide roller, a first gear is arranged at one end of a rotating shaft of the seventh guide roller, a second gear is arranged at one end of the rotating shaft of the water suction roller, and the first gear and the second gear are located on the same side and driven by a chain; the water absorption roller is sleeved with water absorption sponge which is in contact with the cable; and a water scraping plate is arranged on the front side of the water suction roller, is vertically arranged and is fixedly connected with the bottom of the third cooling chamber, and a rubber strip embedded into the water suction sponge is arranged on the inner side of the top of the water scraping plate.
Preferably, in the segmented cable cooling system, the gaps and the outer part of the coil pipe are filled with thermal insulation materials.
The utility model discloses at least, include following beneficial effect: the heat in the first cooling chamber is recycled through the coil pipe, the water entering the first circulating water tank is heated and is used as a hot water source of the first spray pipe, and the spray water in the second cooling chamber is collected and is used as a hot water source of the second spray pipe, so that the energy and water conservation in the cable cooling process are realized; 4 sections of gradient cooling are carried out on the cable through the first spraying pipe, the second spraying pipe, the third spraying pipe and the air channel, the product quality of the cable is improved, the cooled cable does not need to be dried, and the cable can be directly collected and packaged.
Additional advantages, objects, and features of the invention will be set forth in part in the description which follows and in part will become apparent to those having ordinary skill in the art upon examination of the following or may be learned from practice of the invention.
Drawings
FIG. 1 is a schematic cross-sectional structural view of a segmented cable cooling system according to an embodiment of the present invention;
fig. 2 is a schematic view showing a connection structure of a seventh guide roll and a suction roll according to an embodiment of the present invention.
Detailed Description
The present invention is further described in detail below with reference to the drawings so that those skilled in the art can implement the invention with reference to the description.
It is to be noted that the experimental methods described in the following embodiments are all conventional methods unless otherwise specified, and the reagents and materials, if not otherwise specified, are commercially available; in the description of the present invention, the terms "lateral", "longitudinal", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore, should not be construed as limiting the present invention.
As shown in fig. 1 and 2, the present invention provides a sectional type cable cooling system, which comprises a first cooling chamber 1, a second cooling chamber 2 and a third cooling chamber 3 arranged in sequence along the cable transmission direction, wherein,
a first guide roller 11 is arranged above the outer part of a cable inlet of the first cooling chamber 1, a second guide roller 12 is arranged below the inner part of the cable inlet, and a third guide roller 13 is arranged above the inner part of a cable outlet; a first circulating water tank 14 and a water collecting tank 15 are sequentially arranged below the first cooling chamber 1 along the transmission direction of the cable, and the top of the water collecting tank 15 is communicated with the inside of the first cooling chamber 1; a spiral coil 16 is sleeved on the outer side wall of the first cooling chamber 1, the front end of the coil 16 is communicated with an external cold water source through a first water pump (not shown), and the rear end of the coil is communicated with the top of the first circulating water tank 14; a first spray pipe 17 and a second spray pipe 18 are sequentially arranged on the upper part in the first cooling chamber 1 along the transmission direction of the cable, and the water inlet end of the first spray pipe 17 is communicated with the lower part of the first circulating water tank 14 through a first circulating water pump 19;
a fourth guide roller 21 is arranged below the inside of a cable inlet of the second cooling chamber 2, a fifth guide roller 22 is arranged below the inside of a cable outlet, a second circulating water tank 23 communicated with the second cooling chamber 2 is arranged below the second cooling chamber 2, and the lower part of the second circulating water tank 23 is communicated with a water inlet end of the second spray pipe 18 through a second circulating water pump 24; a third spray pipe 25 is arranged above the inside of the second cooling chamber 2 along the conveying direction of the cable, and the water inlet end of the third spray pipe is communicated with an external cold water source through a second water pump (not shown);
a sixth guide roller 31 and a seventh guide roller 32 are sequentially arranged from top right to bottom on the lower part of the inner part of the cable inlet of the third cooling chamber 3, and an eighth guide roller 33 is arranged on the upper part of the inner part of the cable outlet; an air duct 34 is arranged above the inside of the third cooling chamber 3, a plurality of air outlets 35 are arranged at intervals at the bottom of the air duct 34, and an air inlet of the air duct 34 is communicated with an air outlet of a blower (not shown);
a cable traction wire 4 is sequentially wound on the guide rollers of the first cooling chamber 1, the second cooling chamber 2 and the third cooling chamber 3, one end of the cable traction wire is connected with a cable (not shown) to be cooled, and the other end of the cable traction wire penetrates out through a cable outlet of the third cooling chamber 3.
In the above technical solution, the guide roller has various structural forms as long as it can rotate forward or backward along the cable transportation direction, for example, the guide roller is designed to include a pulley around which a cable is wound, a rotating shaft fixed at both ends of the pulley and coaxially disposed therewith, and a mounting plate rotatably connected to the rotating shaft, the mounting plate being fixed to the side wall of the cooling chamber, or the guide roller is designed to include a shaft core around which a cable is wound, a ring-shaped baffle fixedly sleeved at both ends of the shaft core and coaxially disposed therewith, a rotating shaft fixed at both ends of the shaft core and coaxially disposed therewith, and a mounting plate rotatably connected to the rotating shaft, the mounting plate being fixed to the side wall of the cooling chamber; the side wall and the coil pipe of the first cooling chamber are both made of heat conducting materials, such as stainless steel, and heat conducting fins can be further arranged on the inner side wall of the first cooling chamber in order to improve the heat recovery effect; a plurality of spray heads are arranged at intervals on the lower parts of the first spray pipe, the second spray pipe and the third spray pipe which are positioned in the cooling chamber; the seventh guide roller is positioned below the eighth guide roller, so that the cable is obliquely arranged between the seventh guide roller and the eighth guide roller from left to right, and the air cooling and drying effects of the cable are improved; the upper parts of the first circulating water tank and the second circulating water tank are provided with water inlets communicated with the outside, and water inlet valves are arranged on the water inlets; the side wall of the lower part of the water collecting tank and the side wall of the lower part of the third cooling chamber are provided with water outlets communicated with the outside, and drain valves are arranged on the water outlets.
When the cooling device is used, the cable traction line is arranged according to a winding mode shown in figure 1, namely one end of the cable traction line is connected with a cable to be cooled, the other end of the cable traction line penetrates out of a cable outlet of the third cooling chamber after sequentially passing through each guide roller, the cable traction line moves forwards under the action of pulling force, the cable is driven to move along a preset track, and when the cable moves, the first circulating water pump, the second circulating water pump, the first water pump, the second water pump and the air blower are started, so that the cable is sequentially cooled to normal temperature through the first spray pipe, the second spray pipe, the third spray pipe and the air duct.
The utility model realizes energy and water saving in the cable cooling process by recycling the heat in the first cooling chamber through the coil pipe, heating the water entering the first circulating water tank and using the water as the hot water source of the first spray pipe, and collecting the spray water of the second cooling chamber and using the spray water as the hot water source of the second spray pipe; 4 sections of gradient cooling are carried out on the cable through the first spraying pipe, the second spraying pipe, the third spraying pipe and the air channel, the product quality of the cable is improved, the cooled cable does not need to be dried, and the cable can be directly collected and packaged.
In another embodiment, the segmented cable cooling system further includes a controller (not shown) electrically connected to the first water circulation pump 19, the second water circulation pump 24, the first water pump, the second water pump, and the blower, respectively, to realize centralized control of each driving device in the segmented cable cooling system.
In another technical solution, the sectional type cable cooling system further includes a cable take-up roller 5 disposed at the front end of the third cooling chamber 3, the other end of the cable pulling wire 4 is wound on the cable take-up roller 5, the cable take-up roller 5 is driven by a motor (not shown) electrically connected to the controller to rotate, so as to control the motor to drive the cable take-up roller to rotate, thereby winding the cable pulling wire and the cable connected thereto on the cable take-up roller, and realizing automatic cable take-up after the cable is cooled and dried.
In another embodiment, in the segmented cable cooling system, a first electric heater (not shown) and a first temperature sensor (not shown) are disposed inside the first water circulation tank 14, a second electric heater (not shown) and a second temperature sensor (not shown) are disposed inside the second water circulation tank 23, and the first electric heater, the first temperature sensor, the second electric heater and the second temperature sensor are all electrically connected to the controller. When the temperature sensor is used, the preset threshold value of the first temperature sensor can be set to be 90-95 ℃, the preset threshold value of the second temperature sensor can be set to be 60-80 ℃, and when the temperature detected by the temperature sensor is smaller than the preset threshold value, the controller controls the corresponding electric heater to be started to heat the water in the circulating water tank until the preset threshold value is reached. Through setting up electric heater and sensor for the operation of sectional type cable cooling system is more stable, controllable.
In another technical solution, in the segmented cable cooling system, a water suction roller 33 is arranged below the seventh guide roller 32, a first gear 34 is arranged at one end of a rotating shaft 321 of the seventh guide roller 32, a second gear 35 is arranged at one end of a rotating shaft 331 of the water suction roller 33, and the first gear 34 and the second gear 35 are located on the same side and driven by a chain 36; the water absorbing roller 33 is sleeved with a water absorbing sponge 37 which is in contact with the cable; the front side of the water absorbing roller 37 is provided with a water scraping plate 38 which is vertically arranged and fixedly connected with the bottom of the third cooling chamber 3, and the inner side of the top of the water scraping plate 38 is provided with a rubber strip 39 embedded in the water absorbing sponge 37. Here, drive seventh guide roll and the synchronous rotation of suction roll through first gear, second gear and chain, the sponge that absorbs water and the synchronous rotation of suction roll, after the sponge that absorbs water and cable contact absorption cable surface's moisture, operation wiper blade department, under the effect of rubber strip, unnecessary moisture in the sponge that absorbs water is extruded, the sponge that absorbs water obtains the ability of absorbing water again for when it contacts with the cable once more, can absorb the surperficial moisture of cable fast, in order to improve follow-up forced air cooling, drying effect.
In another embodiment, in the segmented cable cooling system, the gap and the outside of the coil 16 are filled with the thermal insulation material 110, so as to prevent heat from diffusing outwards and improve the heat recycling effect.
While the embodiments of the invention have been described above, it is not intended to be limited to the details shown, or described, but rather to cover all modifications, which would come within the scope of the appended claims, and all changes which come within the meaning and range of equivalency of the art are therefore intended to be embraced therein.

Claims (6)

1. Segmented cable cooling system, comprising a first cooling chamber, a second cooling chamber and a third cooling chamber arranged in sequence in the direction of cable transport, wherein,
a first guide roller is arranged above the outer part of a cable inlet of the first cooling chamber, a second guide roller is arranged below the inner part of the cable inlet, and a third guide roller is arranged above the inner part of a cable outlet; a first circulating water tank and a water collecting tank are sequentially arranged below the first cooling chamber along the transmission direction of the cable, and the top of the water collecting tank is communicated with the inside of the first cooling chamber; the spiral coil is sleeved on the outer side wall of the first cooling chamber, the front end of the coil is communicated with an external cold water source through a first water pump, and the rear end of the coil is communicated with the top of the first circulating water tank; a first spray pipe and a second spray pipe are sequentially arranged above the inside of the first cooling chamber along the transmission direction of the cable, and the water inlet end of the first spray pipe is communicated with the lower part of the first circulating water tank through a first circulating water pump;
a fourth guide roller is arranged below the inside of a cable inlet of the second cooling chamber, a fifth guide roller is arranged below the inside of a cable outlet, a second circulating water tank communicated with the second cooling chamber is arranged below the second cooling chamber, and the lower part of the second circulating water tank is communicated with a water inlet end of the second spray pipe through a second circulating water pump; a third spray pipe is arranged above the inside of the second cooling chamber along the conveying direction of the cable, and the water inlet end of the third spray pipe is communicated with an external cold water source through a second water pump;
a sixth guide roller and a seventh guide roller are sequentially arranged from top right to bottom on the lower portion inside the cable inlet of the third cooling chamber, and an eighth guide roller is arranged on the upper portion inside the cable outlet; an air duct is arranged above the inside of the third cooling chamber, a plurality of air outlets are arranged at the bottom of the air duct at intervals, and an air inlet of the air duct is communicated with an air outlet of a blower;
and the guide rollers of the first cooling chamber, the second cooling chamber and the third cooling chamber are sequentially wound with a cable traction wire, one end of the cable traction wire is connected with a cable to be cooled, and the other end of the cable traction wire penetrates out through a cable outlet of the third cooling chamber.
2. The segmented cable cooling system of claim 1 further comprising a controller electrically connected to the first and second circulating water pumps, the first and second water pumps, and the blower, respectively.
3. The segmented cable cooling system of claim 2 further comprising a take-up roller disposed at a forward end of the third cooling chamber, the other end of the cable pull wire being wound around the take-up roller, the take-up roller being rotated by a motor electrically connected to the controller.
4. The segmented cable cooling system of claim 2 wherein the first water circulation tank has a first electric heater and a first temperature sensor disposed therein, the second water circulation tank has a second electric heater and a second temperature sensor disposed therein, and the first electric heater, the first temperature sensor, the second electric heater and the second temperature sensor are electrically connected to the controller.
5. The segmented cable cooling system according to claim 1, wherein a water suction roller is arranged below the seventh guide roller, a first gear is arranged at one end of a rotating shaft of the seventh guide roller, a second gear is arranged at one end of the rotating shaft of the water suction roller, and the first gear and the second gear are positioned on the same side and driven by a chain; the water absorption roller is sleeved with water absorption sponge which is in contact with the cable; and a water scraping plate is arranged on the front side of the water suction roller, is vertically arranged and is fixedly connected with the bottom of the third cooling chamber, and a rubber strip embedded into the water suction sponge is arranged on the inner side of the top of the water scraping plate.
6. The segmented cable cooling system of claim 1 wherein the gaps and exterior of the coils are filled with insulation.
CN201922377298.9U 2019-12-26 2019-12-26 Sectional type cable cooling system Active CN210722571U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201922377298.9U CN210722571U (en) 2019-12-26 2019-12-26 Sectional type cable cooling system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201922377298.9U CN210722571U (en) 2019-12-26 2019-12-26 Sectional type cable cooling system

Publications (1)

Publication Number Publication Date
CN210722571U true CN210722571U (en) 2020-06-09

Family

ID=70936652

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201922377298.9U Active CN210722571U (en) 2019-12-26 2019-12-26 Sectional type cable cooling system

Country Status (1)

Country Link
CN (1) CN210722571U (en)

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