CN210720379U - Steel wire rope flaw detector device - Google Patents
Steel wire rope flaw detector device Download PDFInfo
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- CN210720379U CN210720379U CN201921537317.3U CN201921537317U CN210720379U CN 210720379 U CN210720379 U CN 210720379U CN 201921537317 U CN201921537317 U CN 201921537317U CN 210720379 U CN210720379 U CN 210720379U
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 36
- 239000010959 steel Substances 0.000 title claims abstract description 36
- 230000001681 protective effect Effects 0.000 claims description 11
- 125000006850 spacer group Chemical group 0.000 claims 4
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000008878 coupling Effects 0.000 description 2
- 238000010168 coupling process Methods 0.000 description 2
- 238000005859 coupling reaction Methods 0.000 description 2
- 238000001514 detection method Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 210000002615 epidermis Anatomy 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
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Abstract
The utility model relates to the technical field of precision instruments, in particular to a wire rope flaw detector device, which can not move along with the movement of a wire rope to be detected, thereby avoiding the collision of the flaw detector and improving the practicability; the device comprises an upper body, a support, a spring, a lower body, a steel wire rope groove, a nut, a steel wire rope to be tested, a processor and a computer, wherein four groups of connecting grooves are arranged at the top end of the upper body; including upper part of the body, support, spring, the upper part of the body top is provided with four spread grooves, and the support top is provided with adjust knob, and the nut is connected with bolt bottom screw-thread fit, and the wire rope right-hand member that awaits measuring passes the upper part of the body left end and extends to the upper part of the body right-hand member outside, changes the rod bottom and the wire rope top contact that awaits measuring, and the treater left end sets up.
Description
Technical Field
The utility model relates to a technical field of precision instruments especially relates to a wire rope appearance device of detecting a flaw.
Background
As is well known, a wire rope flaw detector apparatus is an apparatus for detecting flaws in a wire rope, which is widely used in the field of precision instruments; the existing steel wire rope flaw detector comprises an upper body, a support, a spring, a lower body, a steel wire rope groove, a nut, a steel wire rope to be detected, a processor and a computer, wherein four groups of connecting grooves are arranged at the top end of the upper body, a first through hole which is communicated up and down is arranged in the middle of the top end of each connecting groove, a support is arranged at the left end of the upper body, the right end of the support is connected with the left end of the upper body, an adjusting knob is arranged at the top end of the support, the bottom end of the adjusting knob is rotatably connected with the top end of the support, the right end of the support is rotatably connected with the right end of the support, the bottom end of the spring is connected with the top end of the support, the adjusting knob is limited by the spring to move up and down, the adjusting knob is rotated to control the height, the sensor is electrically connected with the rotating stick, the top end of the upper body is provided with a cable, the bottom end of the cable is electrically connected with the top end of the upper body, the right end of the cable is connected with a power supply, the top end of the lower body and the bottom end of the upper body are both provided with a steel wire rope groove, the bottom end of the bolt penetrates through the top end of the first through hole and extends to the outer side of the bottom end of the lower body, a nut is in threaded fit connection with the bottom end of the bolt, the right end of a steel wire rope to be detected penetrates through the left end of the upper body and extends to the outer side of the right end of the upper body, the bottom end of the rotating stick is in contact with the top end of the steel wire rope to be detected, the left end of; when the existing steel wire rope flaw detector is used, one end of a steel wire rope to be detected extends from the left end of an upper body to the outer side of the right end of the upper body through a steel wire rope groove, the upper body and a lower body are fixed through a bolt and a nut, a spring is adjusted to a proper position through rotating an adjusting knob, the bottom end of a rotating rod is pressed at the top end of the steel wire rope to be detected, a sensor transmits data detected by the rotating rod to a processor through a signal input end, the processor performs further processing on the data and transmits the data to a computer, the computer expresses the data in a form of a table or a number through calculation, if the steel wire rope to be detected is qualified, the data is displayed normally, if the steel wire rope to be detected is unqualified, the data is marked in a red color, and then an; the existing steel wire rope flaw detector device is found in use that a steel wire rope to be detected moves all the time, and the flaw detector is directly placed on the steel wire rope to be detected, so that the damage and failure of the flaw detector are easily caused, a fixing device is lacked, and the practicability is low.
SUMMERY OF THE UTILITY MODEL
In order to solve the technical problem, the utility model provides a flaw detector can not remove along with the removal of the wire rope that awaits measuring, has avoided colliding with of flaw detector, has improved the wire rope flaw detector device of practicality.
The utility model relates to a wire rope flaw detector device, which comprises an upper body, a support, a spring, a lower body, wire rope grooves, nuts, a wire rope to be detected, a processor and a computer, wherein four groups of connecting grooves are arranged at the top end of the upper body, a first through hole which is communicated up and down is arranged in the middle of the top end of each group of connecting grooves, a support is arranged at the left end of the upper body, the right end of the support is connected with the left end of the upper body, an adjusting knob is arranged at the top end of the support, the bottom end of the adjusting knob is rotatably connected with the top end of the support, the right end of the support is rotatably connected with the right end of the support, the bottom end of the spring is connected with the top end of the support, the spring limits the adjusting knob to move up and down, the adjusting knob is rotated, the height of the adjusting knob, the sensor is electrically connected with the rotating stick, the top end of the upper body is provided with a cable, the bottom end of the cable is electrically connected with the top end of the upper body, the right end of the cable is connected with a power supply, the top end of the lower body and the bottom end of the upper body are both provided with a steel wire rope groove, the bottom end of the bolt penetrates through the top end of the first through hole and extends to the outer side of the bottom end of the lower body, a nut is in threaded fit connection with the bottom end of the bolt, the right end of a steel wire rope to be detected penetrates through the left end of the upper body and extends to the outer side of the right end of the upper body, the bottom end of the rotating stick is in contact with the top end of the steel wire rope to be detected, the left end of; still include cylinder and piston rod, the lower part of the body bottom is provided with two sets of lugs, the lug top is connected with the lower part of the body bottom, the lug front end is provided with the second through-hole, the cylinder top left and right sides is provided with the boss respectively, the boss left end is connected with the cylinder right-hand member, the boss passes the second through-hole inboard and extends to the second through-hole outside, but boss and second through-hole swivelling joint, cylinder bottom and piston rod top sliding connection, the piston rod can reciprocate in the cylinder, the piston rod bottom is connected with other anchor clamps.
The utility model discloses a wire rope appearance device of detecting a flaw still includes the handle, and upper part of the body top both sides are provided with the handle groove, but handle bottom and handle groove swivelling joint, handle inslot to handle bottom and the contact of handle groove bottom can be placed to the handle.
The utility model discloses a wire rope appearance device of detecting a flaw, upper part of the body top middle part is provided with the cable protective sheath, and cable protective sheath bottom is connected with upper part of the body top, and the cable protective sheath wraps up at the cable outer wall.
The utility model discloses a wire rope appearance device of detecting a flaw, treater bottom four corners all is provided with the screw rod, but screw rod top and upper part of the body bottom swivelling joint, and the screw rod bottom is provided with the bottom plate, but bottom plate top and screw rod bottom swivelling joint, and the screw rod middle part is provided with adjusting nut, and adjusting nut is connected with the screw rod cooperation, rotatory screw rod, the height of adjustable treater.
The utility model discloses a wire rope appearance device of detecting a flaw is provided with the gasket on the bolt, and the gasket top is connected with the lower part of the body bottom, and second through-hole bottom is connected with the nut top.
The utility model discloses a wire rope appearance device of detecting a flaw installs the dirt separator on the wire rope that awaits measuring, and the dirt separator suit is on the wire rope that awaits measuring, and the dirt separator is located the left side of the upper part of the body.
The utility model discloses a wire rope appearance device of detecting a flaw changes the gasket into resilient pad.
The utility model discloses a wire rope appearance device of detecting a flaw, at handle top suit rubber handle cover.
Compared with the prior art, the beneficial effects of the utility model are that: still include cylinder and piston rod, the lower part of the body bottom is provided with two sets of lugs, the lug top is connected with the lower part of the body bottom, the lug front end is provided with the second through-hole, the cylinder top left and right sides is provided with the boss respectively, the boss left end is connected with the cylinder right-hand member, the boss passes the second through-hole inboard and extends to the second through-hole outside, but boss and second through-hole swivelling joint, cylinder bottom and piston rod top sliding connection, the piston rod can reciprocate in the cylinder, the piston rod bottom is connected with other anchor clamps.
Drawings
FIG. 1 is a schematic view of an axial measurement structure of the present invention;
FIG. 2 is a schematic view of the structure of the flaw detector of the present invention;
FIG. 3 is a schematic view of the structure of the rotary rod of the present invention;
FIG. 4 is a schematic diagram of a front view of the processor of the present invention;
FIG. 5 is a schematic view of the gas spring of the present invention;
in the drawings, the reference numbers: 1. an upper body; 2. connecting grooves; 3. a first through hole; 4. a support; 5. adjusting a knob; 6. a support; 7. a spring; 8. rotating the stick; 9. a sensor; 10. a cable; 11. a lower body; 12. a wire rope groove; 13. a bolt; 14. a nut; 15. a steel wire rope to be tested; 16. a processor; 17. a signal input terminal; 18. a signal output terminal; 19. a computer; 20. a tab; 21. a second through hole; 22; a cylinder; 23. a boss; 24. a piston rod; 25. a handle slot; 26. a handle; 27. a cable protective sheath; 28. a screw; 29. a base plate; 30. adjusting the nut; 31. a gasket; 32. a dirt separator.
Detailed Description
The following detailed description of the embodiments of the present invention is provided with reference to the accompanying drawings and examples. The following examples are intended to illustrate the invention, but are not intended to limit the scope of the invention.
As shown in figures 1 to 5, the utility model discloses a wire rope flaw detector device, which comprises an upper body 1, a support 6, a spring 7, a lower body 11, a wire rope groove 12, a nut 14, a wire rope 15 to be detected, a processor 16 and a computer 19, wherein the top end of the upper body 1 is provided with four groups of connecting grooves 2, the middle part of the top end of each group of connecting grooves 2 is provided with a first through hole 3 which is communicated up and down, the left end of the upper body 1 is provided with a support 4, the right end of the support 4 is connected with the left end of the upper body 1, the top end of the support 4 is provided with an adjusting knob 5, the bottom end of the adjusting knob 5 is rotatably connected with the top end of the support 4, the right end of the support 6 is rotatably connected with the right end of the support 4, the top end of the spring 7 is connected with the bottom end of the support 4, a rotary rod 8 is arranged in the groove, two ends of the rotary rod 8 are connected with the inner wall of the groove of the support 6, the front end of the support 6 is provided with a sensor 9, the rear end of the sensor 9 is connected with the front end of the support 6, the sensor 9 is electrically connected with the rotary rod 8, the top end of the upper body 1 is provided with a cable 10, the bottom end of the cable 10 is electrically connected with the top end of the upper body 1, the right end of the cable 10 is connected with a power supply, the top end of the lower body 11 and the bottom end of the upper body 1 are both provided with a steel wire rope groove 12, the bottom end of a bolt 13 passes through the top end of a first through hole 3 and extends to the outer side of the bottom end of a through hole of the lower body 11, a nut 14 is in threaded fit connection with the bottom end of the bolt 13, the right end of a steel wire rope 15 to be detected passes through the left end of the, the right end of the processor 16 is provided with a signal output end 18, the left end of the signal output end 18 is connected with the right end of the processor 16, and the right end of the signal output end 18 is electrically connected with a computer 19; the clamp is characterized by further comprising an air cylinder 22 and a piston rod 24, two groups of lugs 20 are arranged at the bottom end of the lower body 11, the top ends of the lugs 20 are connected with the bottom end of the lower body 11, a second through hole 21 is formed in the front end of each lug 20, bosses 23 are respectively arranged on the left side and the right side of the top end of the air cylinder 22, the left end of each boss 23 is connected with the right end of the air cylinder 22, each boss 23 penetrates through the inner side of each second through hole 21 and extends to the outer side of the corresponding second through hole 21, each boss 23 is rotatably connected with the corresponding second through hole 21, the bottom end of each air; the steel wire rope 15 that awaits measuring is the motion always, and the flaw detector is directly put on the steel wire rope 15 that awaits measuring, very easily leads to colliding with of flaw detector to damage and malfunctioning, but boss 23 and lug 20 swivelling joint, but 24 tops of piston rod and external fixture swivelling joint, external fixture and ground or wall connection, fixed with the flaw detector through cylinder 22 and piston rod 24, lead to the flaw detector can not remove along with the removal of the steel wire rope 15 that awaits measuring, avoided colliding with of flaw detector, improved the practicality.
The utility model discloses a wire rope flaw detector device, still include handle 26, upper body 1 top both sides are provided with handle groove 25, handle 26 bottom and handle groove 25 swivelling joint, handle 26 can be placed in handle groove 25 to handle 26 bottom and handle groove 25 bottom contact; an operator can hold the handle 26 by hand, lift the flaw detector to the site in a labor-saving manner, then pass the steel wire rope 15 to be detected through the steel wire rope groove 12, start the operation, and improve the convenience by arranging the handle 26.
The utility model discloses a wire rope flaw detector device, the middle part of the top end of an upper body 1 is provided with a cable protective sleeve 27, the bottom end of the cable protective sleeve 27 is connected with the top end of the upper body 1, and the cable protective sleeve 27 is wrapped on the outer wall of a cable 10; cable 10 is softer, and upper part of the body 1 top through-hole is harder, rubs very easily for a long time and leads to cable 10 epidermis damaged, leads to the emergence of dangerous accidents such as flaw detector electric leakage, through setting up cable protective sheath 27, can improve cable 10's life.
The utility model discloses a wire rope appearance device that detects a flaw, 16 bottom four corners of treater all are provided with screw rod 28, and the top of screw rod 28 is rotatable with upper body 1 bottom, and the bottom of screw rod 28 is provided with bottom plate 29, and rotatable with screw rod 28 bottom is connected at the top of bottom plate 29, and screw rod 28 middle part is provided with adjusting nut 30, and adjusting nut 30 is connected with screw rod 28 cooperation, and rotatory screw rod 28 can adjust the height of treater 16; the operation site conditions are complicated, the processor 16 is preferably placed on a relatively flat table, and the heights of four corners of the processor 16 can be adjusted at will by arranging the adjusting nuts 30, so that the processor 16 is in a horizontal state as a whole, and the stability is improved.
The utility model discloses a wire rope flaw detector device, a gasket 31 is arranged on a bolt 13, the top end of the gasket 31 is connected with the bottom end of a lower body 11, and the bottom end of a second through hole 21 is connected with the top end of a nut 14; by providing the washer 31, the bolt 13 and the nut 14 can fix the upper body 1 and the lower body 11 better, and the practicability is improved.
The utility model discloses a wire rope flaw detector device, a dirt separator 32 is arranged on a wire rope 15 to be detected, the dirt separator 32 is sleeved on the wire rope 15 to be detected, and the dirt separator 32 is positioned on the left side of an upper body 1; more oil stain or dust can be adhered to on the 15 surfaces of wire rope that awaits measuring, probably leads to changeing 8 great errors of measuring the production of the wire rope 15 that awaits measuring of rod, through setting up dirt separator 32, can clear away the parts such as the oil stain on the 15 surfaces of wire rope that awaits measuring, reduces the detection error, has improved the practicality.
The utility model discloses a wire rope flaw detector device, which changes the gasket 31 into an elastic gasket; the gasket 31 is replaced by an elastic gasket, so that the bolt 13 and the nut 14 can be better matched and connected, the nut 14 is separated from the bolt 13 due to vibration in the detection process, and the practicability is improved.
The utility model discloses a wire rope flaw detector device, wherein a rubber handle sleeve is sleeved on the top end of a handle 26; the rubber handle sleeve is sleeved on the top end of the handle 26, so that the friction force between the hand of an operator and the rubber handle sleeve can be increased, the hand is prevented from being separated from the handle 26 due to wet and slippery, and the practicability is improved.
The utility model discloses a wire rope flaw detector device, it is at work, at first operating personnel holds the handle 26 that the cover is equipped with the rubber handle cover, mention the flaw detector the scene, later boss 23 and lug 20 rotatable coupling, piston rod 24 top and outer fixture rotatable coupling, outer fixture is connected with ground or wall body, will detect a flaw the appearance through cylinder 22 and piston rod 24 and fix, lead to detecting a flaw the appearance can not move along with the removal of the wire rope 15 that awaits measuring, will detect a flaw the appearance and fix, later rotatory adjusting nut 30, adjust treater 16 to the horizontality, then pass cleaner 32 with the wire rope 15 one end that awaits measuring first, rethread wire rope groove 12 extends to the upper part of the body 1 right-hand member outside from the upper part of the body 1, then fix upper part of the body 1 and lower part of the body 11 through bolt 13 and nut 14, later through rotatory adjusting knob 5, adjust spring 7 to suitable position, change the bottom of rod 8 and press on, the sensor 9 transmits data detected by the rotary rod 8 to the processor 16 through the signal input end 17, the processor 16 carries out further processing, the data are transmitted to the computer 19, the computer 19 expresses the data in a form of table or number through calculation, if the steel wire rope 15 to be detected is qualified, the data are displayed normally, if the steel wire rope 15 to be detected is unqualified, the data are marked in red color, and then an operator carries out problem processing.
The installation mode, the connection mode or the setting mode of the wire rope flaw detector device of the utility model are common mechanical modes, and the wire rope flaw detector device can be implemented as long as the beneficial effects can be achieved; the utility model discloses a flaw detector of wire rope flaw detector device is purchase on the market, and this industry technical staff only need according to its subsidiary instructions install and operate can.
The foregoing is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, a plurality of modifications and variations can be made without departing from the technical principle of the present invention, and these modifications and variations should also be regarded as the protection scope of the present invention.
Claims (8)
1. A wire rope flaw detector device comprises an upper body (1), a support (6), a spring (7), a lower body (11), wire rope grooves (12), a nut (14), a wire rope (15) to be detected, a processor (16) and a computer (19), wherein the top end of the upper body (1) is provided with four groups of connecting grooves (2), the middle part of the top end of each group of connecting grooves (2) is provided with a first through hole (3) which is communicated up and down, the left end of the upper body (1) is provided with a support (4), the right end of the support (4) is connected with the left end of the upper body (1), the top end of the support (4) is provided with an adjusting knob (5), the bottom end of the adjusting knob (5) is rotatably connected with the top end of the support (4), the right end of the support (6) is rotatably connected with the right end of the support (4), the bottom end of the spring (7) is connected with the bottom end of, the height of the adjusting knob (5) can be controlled by rotating the adjusting knob (5), a groove is arranged in the middle of the support (6), a rotating rod (8) is arranged in the groove, two ends of the rotating rod (8) are connected with the inner wall of the groove of the support (6), a sensor (9) is arranged at the front end of the support (6), the rear end of the sensor (9) is connected with the front end of the support (6), the sensor (9) is electrically connected with the rotating rod (8), a cable (10) is arranged at the top end of the upper body (1), the bottom end of the cable (10) is electrically connected with the top end of the upper body (1), the right end of the cable (10) is connected with a power supply, steel wire rope grooves (12) are arranged at the top end of the lower body (11) and the bottom end of the upper body (1), the bottom end of the bolt (13) passes through the top end of the first through hole (3) and extends to the outer side of the bottom end of the lower body (11, the bottom end of the rotary rod (8) is contacted with the top end of a steel wire rope (15) to be tested, a signal input end (17) is arranged at the left end of the processor (16), the right end of the signal input end (17) is connected with the left end of the processor (16), the left end of the signal input end (17) is electrically connected with the front end of the sensor (9), a signal output end (18) is arranged at the right end of the processor (16), the left end of the signal output end (18) is connected with the right end of the processor (16), and the right end of the signal output end (18) is electrically connected with a; the clamp is characterized by further comprising an air cylinder (22) and a piston rod (24), two groups of protruding pieces (20) are arranged at the bottom end of the lower body (11), the top ends of the protruding pieces (20) are connected with the bottom end of the lower body (11), a second through hole (21) is formed in the front end of each protruding piece (20), bosses (23) are respectively arranged on the left side and the right side of the top end of the air cylinder (22), the left end of each boss (23) is connected with the right end of the air cylinder (22), each boss (23) penetrates through the inner side of the corresponding second through hole (21) and extends to the outer side of the corresponding second through hole (21), each boss (23) is rotatably connected with the corresponding second through hole (21), the bottom end of the air cylinder (22) is slidably connected with the top end of the piston.
2. A wire rope flaw detector apparatus according to claim 1, further comprising a handle (26), wherein handle grooves (25) are provided on both sides of the top end of the upper body (1), the bottom ends of the handles (26) are rotatably connected to the handle grooves (25), and the handles (26) can be placed in the handle grooves (25) until the bottom ends of the handles (26) contact the bottom ends of the handle grooves (25).
3. The steel wire rope flaw detector device of claim 2, wherein a cable protective sleeve (27) is arranged in the middle of the top end of the upper body (1), the bottom end of the cable protective sleeve (27) is connected with the top end of the upper body (1), and the cable protective sleeve (27) wraps the outer wall of the cable (10).
4. The steel wire rope flaw detector device of claim 3, wherein four corners of the bottom end of the processor (16) are respectively provided with a screw (28), the top end of the screw (28) is rotatably connected with the bottom end of the upper body (1), the bottom end of the screw (28) is provided with a bottom plate (29), the top end of the bottom plate (29) is rotatably connected with the bottom end of the screw (28), the middle part of the screw (28) is provided with an adjusting nut (30), the adjusting nut (30) is matched and connected with the screw (28), and the height of the processor (16) can be adjusted by rotating the screw (28).
5. The wire rope flaw detector apparatus of claim 4, wherein the bolt (13) is provided with a spacer (31), the top end of the spacer (31) is connected to the bottom end of the lower body (11), and the bottom end of the second through hole (21) is connected to the top end of the nut (14).
6. The wire rope flaw detector device according to claim 5, wherein a dirt separator (32) is installed on the wire rope (15) to be measured, the dirt separator (32) is fitted over the wire rope (15) to be measured, and the dirt separator (32) is located on the left side of the upper body (1).
7. A wire rope flaw detector apparatus according to claim 6, wherein the spacer (31) is replaced with an elastic spacer.
8. A wire rope flaw detector apparatus according to claim 7, wherein a rubber grip is fitted over the top of the handle (26).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921537317.3U CN210720379U (en) | 2019-09-16 | 2019-09-16 | Steel wire rope flaw detector device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921537317.3U CN210720379U (en) | 2019-09-16 | 2019-09-16 | Steel wire rope flaw detector device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210720379U true CN210720379U (en) | 2020-06-09 |
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ID=70935637
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921537317.3U Expired - Fee Related CN210720379U (en) | 2019-09-16 | 2019-09-16 | Steel wire rope flaw detector device |
Country Status (1)
| Country | Link |
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| CN (1) | CN210720379U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115166196A (en) * | 2022-09-08 | 2022-10-11 | 南京市计量监督检测院 | Steel wire rope flaw detector calibration device and calibration method thereof |
-
2019
- 2019-09-16 CN CN201921537317.3U patent/CN210720379U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115166196A (en) * | 2022-09-08 | 2022-10-11 | 南京市计量监督检测院 | Steel wire rope flaw detector calibration device and calibration method thereof |
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Granted publication date: 20200609 |
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| CF01 | Termination of patent right due to non-payment of annual fee |