CN210719086U - Static disc detection device of scroll compressor - Google Patents
Static disc detection device of scroll compressor Download PDFInfo
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- CN210719086U CN210719086U CN201922068343.2U CN201922068343U CN210719086U CN 210719086 U CN210719086 U CN 210719086U CN 201922068343 U CN201922068343 U CN 201922068343U CN 210719086 U CN210719086 U CN 210719086U
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Abstract
本申请提供一种涡旋压缩机静盘检测装置,包括底板、顶板以及支撑柱;顶板上设有气缸,顶板设有第一通孔,气缸的活塞杆穿过第一通孔向靠近底板的方向延伸;活塞杆的端部设有压板;底板上设有两对定位立柱,底板上设有一对定位销;底板上设有第一设定数量的第一位移传感器以及第一设定数量的第二位移传感器;检测装置还包括PLC控制器,PLC控制器与第一位移传感器及第二位移传感器信号连接。本申请的有益效果是:将静盘放置在底板上,使得第一位移传感器的探针及第二位移传感器的探针分别抵接在指定位置即可对静盘的设定位置进行测量,将测量数据发送至PLC控制器,完成对静盘尺寸的自动检测,简化了测量步骤,提高了工作效率。
The application provides a scroll compressor static disk detection device, comprising a bottom plate, a top plate and a support column; the top plate is provided with a cylinder, the top plate is provided with a first through hole, and the piston rod of the cylinder passes through the first through hole to the bottom plate close to the bottom plate. The end of the piston rod is provided with a pressure plate; the bottom plate is provided with two pairs of positioning columns, and the bottom plate is provided with a pair of positioning pins; the bottom plate is provided with a first set number of first displacement sensors and a first set number of The second displacement sensor; the detection device further includes a PLC controller, and the PLC controller is signally connected with the first displacement sensor and the second displacement sensor. The beneficial effects of the present application are as follows: the static disk is placed on the bottom plate, so that the probe of the first displacement sensor and the probe of the second displacement sensor are respectively contacted at the designated positions to measure the set position of the static disk. The measurement data is sent to the PLC controller to complete the automatic detection of the static disc size, which simplifies the measurement steps and improves the work efficiency.
Description
技术领域technical field
本公开涉及技术领域,具体涉及一种涡旋压缩机静盘检测装置。The present disclosure relates to the technical field, in particular to a scroll compressor static disk detection device.
背景技术Background technique
现有的静盘检测通常采用三坐标检测,而采用三坐标测量静盘的方式主要存在以下几点不足:1、测量步骤复杂,测量效率低;2、测量的环境要求较高;3、测量工具价值较高,检测成本高;4、不适合现场批量检测使用。The existing static disk detection usually adopts three-coordinate detection, and the method of using three-coordinates to measure the static disk mainly has the following shortcomings: 1. The measurement steps are complicated and the measurement efficiency is low; 2. The measurement environment requires high; 3. The measurement The tool value is high and the inspection cost is high; 4. It is not suitable for on-site batch inspection.
实用新型内容Utility model content
本申请的目的是针对以上问题,提供一种涡旋压缩机静盘检测装置。The purpose of this application is to address the above problems, and to provide a scroll compressor static disc detection device.
第一方面,本申请提供一种涡旋压缩机静盘检测装置,包括底板、顶板以及位于所述底板与顶板之间安装在所述底板与顶板同一侧的支撑柱;所述顶板上设有气缸,所述顶板对应所述气缸设有第一通孔,所述气缸的活塞杆穿过所述第一通孔向靠近所述底板的方向延伸;所述活塞杆的端部设有压板;所述底板上设有两对定位立柱,所述底板上对应两对所述定位立柱的外侧设有一对定位销;所述底板上设有第一设定数量的第一位移传感器以及第一设定数量的第二位移传感器;所述第一位移传感器的探针可移动地抵接在静盘涡旋线的端面,所述第二位移传感器的探针可移动地抵接在静盘涡旋线的根部;所述检测装置还包括PLC控制器,所述PLC控制器与所述第一位移传感器及第二位移传感器信号连接。In a first aspect, the present application provides a scroll compressor static disk detection device, comprising a bottom plate, a top plate, and a support column located between the bottom plate and the top plate and installed on the same side of the bottom plate and the top plate; the top plate is provided with a cylinder, the top plate is provided with a first through hole corresponding to the cylinder, and the piston rod of the cylinder extends through the first through hole in a direction close to the bottom plate; the end of the piston rod is provided with a pressure plate; The bottom plate is provided with two pairs of positioning columns, and a pair of positioning pins are provided on the bottom plate corresponding to the outer sides of the two pairs of the positioning columns; the bottom plate is provided with a first set number of first displacement sensors and a first set of A fixed number of second displacement sensors; the probe of the first displacement sensor is movably abutted against the end face of the stationary disk vortex, and the probe of the second displacement sensor is movably abutted against the stationary disk vortex The root of the wire; the detection device further includes a PLC controller, and the PLC controller is signally connected to the first displacement sensor and the second displacement sensor.
根据本申请实施例提供的技术方案,所述支撑柱上设有导轨,所述导轨的延伸方向与活塞杆的移动方向平行,所述导轨上卡接有可滑移的滑块,所述滑块与所述压板固定连接。According to the technical solution provided by the embodiment of the present application, a guide rail is provided on the support column, the extending direction of the guide rail is parallel to the moving direction of the piston rod, a slidable slider is clamped on the guide rail, and the slide The block is fixedly connected to the pressing plate.
根据本申请实施例提供的技术方案,所述底板上对应同一侧的两个定位立柱以及定位销设置可移动的安装板,所述底板对应所述安装板设置凹槽,所述安装板可移动地安装在所述凹槽内,所述安装板的上表面与所述底板的上表面平齐。According to the technical solutions provided in the embodiments of the present application, a movable mounting plate is provided on the base plate corresponding to two positioning columns and positioning pins on the same side, a groove is set on the base plate corresponding to the mounting plate, and the mounting plate is movable The upper surface of the mounting plate is flush with the upper surface of the bottom plate.
根据本申请实施例提供的技术方案,所述安装板的相对侧壁设有一对第一螺纹孔,所述底板对应所述第一螺纹孔的一对侧壁对应设置一对通孔槽,依次穿过所述通孔槽及第一螺纹孔的螺栓将所述安装板固定在所述底板上。According to the technical solutions provided in the embodiments of the present application, a pair of first threaded holes are formed on opposite side walls of the mounting plate, and a pair of through-hole grooves are correspondingly formed on a pair of side walls of the bottom plate corresponding to the first threaded holes, in sequence. The mounting plate is fixed on the base plate by bolts passing through the through-hole groove and the first threaded hole.
根据本申请实施例提供的技术方案,所述凹槽内对应所述安装板的移动方向设有一对卡条,所述安装板对应所述卡条的表面向内凹陷有卡槽,所述卡条与卡槽卡扣连接。According to the technical solutions provided in the embodiments of the present application, a pair of clamping bars are provided in the groove corresponding to the moving direction of the mounting plate, and a surface of the mounting plate corresponding to the clamping bars is recessed inwardly with a clamping groove, and the clamping The strip is snap-connected with the card slot.
根据本申请实施例提供的技术方案,所述安装板靠近所述凹槽的表面远离另一侧定位销的两端分别向内凹陷有第二螺纹孔,所述安装板上对应所述第二螺纹孔设有可拆卸的连接柱,所述连接柱与所述第二螺纹孔螺纹连接。According to the technical solution provided by the embodiment of the present application, the surface of the mounting plate close to the groove and the two ends of the positioning pin on the other side away from the other side are respectively recessed with second threaded holes inward, and the mounting plate corresponds to the second threaded hole. The threaded hole is provided with a detachable connecting column, and the connecting column is threadedly connected with the second threaded hole.
根据本申请实施例提供的技术方案,所述安装板远离另一侧定位销的侧壁向内凹陷有收纳腔,所述连接柱可拆卸地放置在所述收纳腔内。According to the technical solutions provided by the embodiments of the present application, a side wall of the mounting plate away from the positioning pin on the other side is recessed inwardly with a receiving cavity, and the connecting column is detachably placed in the receiving cavity.
根据本申请实施例提供的技术方案,所述第一设定数量为三个。According to the technical solutions provided by the embodiments of the present application, the first set number is three.
本发明的有益效果:本申请提供一种涡旋压缩机静盘检测装置,包括底板、顶板以及位于所述底板与顶板之间安装在所述底板与顶板同一侧的支撑柱;所述顶板上设有气缸,所述顶板对应所述气缸设有第一通孔,所述气缸的活塞杆穿过所述第一通孔向靠近所述底板的方向延伸;所述活塞杆的端部设有压板;所述底板上设有两对定位立柱,所述底板上对应两对所述定位立柱的外侧设有一对定位销;所述底板上设有第一设定数量的第一位移传感器以及第一设定数量的第二位移传感器;所述第一位移传感器的探针可移动地抵接在静盘涡旋线的端面,所述第二位移传感器的探针可移动地抵接在静盘涡旋线的根部;所述检测装置还包括PLC控制器,所述 PLC控制器与所述第一位移传感器及第二位移传感器信号连接。Beneficial effects of the present invention: The present application provides a scroll compressor static disk detection device, comprising a bottom plate, a top plate, and a support column located between the bottom plate and the top plate and installed on the same side of the bottom plate and the top plate; the top plate A cylinder is provided, the top plate is provided with a first through hole corresponding to the cylinder, and the piston rod of the cylinder extends through the first through hole to the direction close to the bottom plate; the end of the piston rod is provided with Pressing plate; two pairs of positioning columns are arranged on the bottom plate, and a pair of positioning pins are arranged on the outer sides of the two pairs of positioning columns on the bottom plate; a first set number of first displacement sensors and a first displacement sensor are arranged on the bottom plate. A set number of second displacement sensors; the probes of the first displacement sensors are movably abutted on the end face of the vortex line of the stationary disk, and the probes of the second displacement sensors are movably abutted against the stationary disk The root of the vortex line; the detection device further includes a PLC controller, and the PLC controller is signally connected with the first displacement sensor and the second displacement sensor.
将静盘放置在底板上,并使得静盘相应的位置套设在定位立柱上,第一位移传感器及第二位移传感器的探针抵接在相应的位置,气缸控制活塞该带动压板下行,直至压板压紧静盘的上表面,各个位移传感器开始测量并将测量数据发送给PLC控制器,PLC控制器将计算得到的实际值与系统中预设的标准值进行比较,当实际值超过标准值的设定范围时,系统进行报警显示静盘检测尺寸不合格。通过本申请的检测装置,可是实现对静盘尺寸的快速简单的测量,检测步骤简单,提高了工作效率。Place the static plate on the bottom plate, and set the corresponding position of the static plate on the positioning column, the probes of the first displacement sensor and the second displacement sensor are in contact with the corresponding positions, and the cylinder controls the piston to drive the pressure plate downward until The pressing plate presses the upper surface of the static plate, and each displacement sensor starts to measure and sends the measured data to the PLC controller. The PLC controller compares the calculated actual value with the preset standard value in the system. When the actual value exceeds the standard value When the setting range is exceeded, the system will give an alarm to show that the static disc detection size is unqualified. Through the detection device of the present application, the quick and simple measurement of the size of the static disc can be realized, the detection steps are simple, and the work efficiency is improved.
附图说明Description of drawings
图1为本申请第一种实施例的结构示意图;1 is a schematic structural diagram of a first embodiment of the application;
图2为申请第一种实施例中底板的结构示意图;Fig. 2 is the structural representation of the bottom plate in the first embodiment of the application;
图3为本申请第二种实施例的结构示意图;3 is a schematic structural diagram of a second embodiment of the application;
图4为本申请第二种实施底板的侧视结构示意图;Fig. 4 is the side view structure schematic diagram of the second implementation base plate of the present application;
图中所述文字标注表示为:100、底板;110、定位立柱;120、定位销; 130、第一位移传感器;140、第二位移传感器;160、凹槽;161、卡条; 170、通孔槽;180、螺栓;200、顶板;210、气缸;300、支撑柱;310、导轨;320、滑块;400、压板;500、安装板;520、连接柱。100, bottom plate; 110, positioning column; 120, positioning pin; 130, first displacement sensor; 140, second displacement sensor; 160, groove; 161, clip; 170, pass Hole slot; 180, bolt; 200, top plate; 210, cylinder; 300, support column; 310, guide rail; 320, slider; 400, pressure plate; 500, mounting plate; 520, connecting column.
具体实施方式Detailed ways
为了使本领域技术人员更好地理解本发明的技术方案,下面结合附图对本申请进行详细描述,本部分的描述仅是示范性和解释性,不应对本申请的保护范围有任何的限制作用。In order to make those skilled in the art better understand the technical solutions of the present invention, the present application is described in detail below with reference to the accompanying drawings. The description in this part is only exemplary and explanatory, and should not have any limiting effect on the protection scope of the present application. .
如图1所示为本申请的第一种实施例的示意图,包括底板100、顶板 200以及位于所述底板100与顶板200之间安装在所述底板100与顶板200 同一侧的支撑柱300。本实施例的底板100为铸铁板。1 is a schematic diagram of the first embodiment of the application, including a
所述顶板200上设有气缸210,所述顶板200对应所述气缸210设有第一通孔,所述气缸210的活塞杆穿过所述第一通孔向靠近所述底板100的方向延伸;所述活塞杆的端部设有压板400。气缸210驱动活塞杆上下方向移动并带动与活塞杆连接的压板400上下移动。本实施例中,活塞杆的端部固定在压板400的表面中心,有助于平稳带动压板400上下移动。The
所述底板100上设有两对定位立柱110,所述底板100上对应两对所述定位立柱110的外侧设有一对定位销120。静盘放置在底板100上并使得静盘上相应的安装孔套设在定位立柱110上,位于定位立柱110两侧的定位销 120对静盘起到定位以及限位的作用,方便静盘按照设定方式放置在底板 100上。Two pairs of
如图2所示,所述底板100上设有第一设定数量的第一位移传感器130 以及第一设定数量的第二位移传感器140;所述第一位移传感器130的探针可移动地抵接在静盘涡旋线的端面,所述第二位移传感器140的探针可移动地抵接在静盘涡旋线的根部。所述检测装置还包括PLC控制器,所述PLC 控制器与所述第一位移传感器130及第二位移传感器140信号连接。As shown in FIG. 2 , the
优选地,第一设定数量为三个。Preferably, the first set number is three.
本实施例中第一位移传感器130及第二位移传感器140为一一对应设置,而且第一位移传感器130及第二位移传感器140均为接触式位移传感器。第一位移传感器130测量的涡旋线端面的数值与第二位移传感器140 测量的涡旋线根部的数值相结合由PLC控制器计算得到静盘的中凹值。设置不同位置的第一位移传感器130及相应的第二位移传感器140是为了获取静盘不同位置的中凹值,需要测定的中凹值的数量依据实际情况而设定。In this embodiment, the
在一优选实施方式中,所述支撑柱300上设有导轨310,所述导轨310 的延伸方向与活塞杆的移动方向平行,所述导轨310上卡接有可滑移的滑块320,所述滑块320与所述压板400固定连接。滑块320与压板400固定连接,在压板400上下移动的过程中滑块320随之同步上下移动,由于滑块320始终卡接在导轨310内,因此设置滑块320可以使得压板400在移动过程中更加平稳并起到一定的缓冲作用。In a preferred embodiment, the support column 300 is provided with a
如图3所示为本申请的第二种实施例,本实施例是在第一种实施例的基础上将其中一对定位立柱110及一个定位销120设置为可移动的方式:所述底板100上对应同一侧的两个定位立柱110以及定位销120设置可移动的安装板500,所述底板100对应所述安装板500设置凹槽160,所述安装板500可移动地安装在所述凹槽160内,所述安装板500的上表面与所述底板100的上表面平齐。在本实施例中通过移动安装板500的位置可以调整辆对定位立柱110之间的间距以及一对定位销120的间距,因此可以适合不同尺寸的静盘在底板100上的定位放置。本实施例中,安装板500 的上表面与底板100上除安装板500外的其他部分的上表面设置为平齐的,可以使得设置在安装板500上的定位立柱110以及定位销120以及底板100 上的另外的定位立柱110与定位销120的高度一致。As shown in FIG. 3, this is the second embodiment of the application. In this embodiment, on the basis of the first embodiment, a pair of
本实施例中,所述安装板500的相对侧壁设有一对第一螺纹孔,所述底板100对应所述第一螺纹孔的一对侧壁对应设置一对通孔槽170,依次穿过所述通孔槽170及第一螺纹孔的螺栓180将所述安装板500固定在所述底板100上。通过螺栓180将移动后的安装板500固定在底板100上。In this embodiment, opposite side walls of the
在一优选实施方式中,如图4所示,所述凹槽160内对应所述安装板 500的移动方向设有一对卡条161,所述安装板500对应所述卡条161的表面向内凹陷有卡槽,所述卡条161与卡槽卡扣连接。将安装板500与底板 100的接触面设置为卡槽卡条161的连接方式可以增加安装板500在底板 100上移动时的稳定性。In a preferred embodiment, as shown in FIG. 4 , a pair of clamping
在一优选实施方式中,所述安装板500靠近所述凹槽160的表面远离另一侧定位销120的两端分别向内凹陷有第二螺纹孔,所述安装板500上对应所述第二螺纹孔设有可拆卸的连接柱520,所述连接柱520与所述第二螺纹孔螺纹连接。将安装板500向底板100外侧移动后通过穿过第一螺纹孔的螺栓180将安装板500与底板100固定连接,接下来将连接柱520连接在安装板500的侧边,可以增加安装板500连接的稳定性,使得放置在安装板500上的部分静盘可以更加稳固地放置。In a preferred embodiment, the surface of the mounting
在上述优选实施方式中,所述安装板500远离另一侧定位销120的侧壁向内凹陷有收纳腔,所述连接柱520可拆卸地放置在所述收纳腔内。当连接柱520不安装时可以将其收纳放置在收纳腔内。In the above preferred embodiment, a side wall of the mounting
本文中应用了具体个例对本申请的原理及实施方式进行了阐述,以上实例的说明只是用于帮助理解本申请的方法及其核心思想。以上所述仅是本申请的优选实施方式,应当指出,由于文字表达的有限性,而客观上存在无限的具体结构,对于本技术领域的普通技术人员来说,在不脱离本申请原理的前提下,还可以做出若干改进、润饰或变化,也可以将上述技术特征以适当的方式进行组合;这些改进润饰、变化或组合,或未经改进将申请的构思和技术方案直接应用于其它场合的,均应视为本申请的保护范围。Specific examples are used herein to illustrate the principles and implementations of the present application, and the descriptions of the above examples are only used to help understand the methods and core ideas of the present application. The above are only the preferred embodiments of the present application. It should be pointed out that, due to the limited expression of words, there are objectively unlimited specific structures. For those of ordinary skill in the art, without departing from the principles of the present application However, several improvements, modifications or changes can also be made, and the above-mentioned technical features can also be combined in an appropriate manner; these improvements, modifications, or combinations, or the ideas and technical solutions of the application are directly applied to other occasions without improvement. shall be regarded as the protection scope of this application.
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| CN201922068343.2U Expired - Fee Related CN210719086U (en) | 2019-11-27 | 2019-11-27 | Static disc detection device of scroll compressor |
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| Country | Link |
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| CN (1) | CN210719086U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111551136A (en) * | 2020-06-24 | 2020-08-18 | 田振龙 | Flange plate detection device |
| CN112763204A (en) * | 2021-02-24 | 2021-05-07 | 重庆建设汽车系统股份有限公司 | Detection apparatus for scroll compressor assembly moves vortex dish leak protection dress |
-
2019
- 2019-11-27 CN CN201922068343.2U patent/CN210719086U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111551136A (en) * | 2020-06-24 | 2020-08-18 | 田振龙 | Flange plate detection device |
| CN112763204A (en) * | 2021-02-24 | 2021-05-07 | 重庆建设汽车系统股份有限公司 | Detection apparatus for scroll compressor assembly moves vortex dish leak protection dress |
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| GR01 | Patent grant | ||
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| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20200609 |
