CN210709354U - Tool for quickly and efficiently replacing carrier roller of belt conveyor - Google Patents
Tool for quickly and efficiently replacing carrier roller of belt conveyor Download PDFInfo
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- CN210709354U CN210709354U CN201920862807.4U CN201920862807U CN210709354U CN 210709354 U CN210709354 U CN 210709354U CN 201920862807 U CN201920862807 U CN 201920862807U CN 210709354 U CN210709354 U CN 210709354U
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Abstract
The utility model discloses an instrument of belt feeder bearing roller is changed to high efficiency, including diaphragm and two fixed blocks, the upper end slope of diaphragm is fixed with two limiting plates, the upper end of diaphragm is equipped with two bases, and one of them base joint is between two limiting plates, and the both sides of another one base all can be dismantled and be connected with the riser, are equipped with the vaulting pole jointly through first bolt between two risers, and the vaulting pole is located between two risers, are equipped with height adjusting mechanism jointly on two bases. Utility model has reached alone can the independent operation change the purpose of cell type bearing roller, has alleviateed operating personnel's intensity of labour, has ensured operating personnel's personal safety, has improved the efficiency of changing, has avoided in time changing, causes equipment to be in the uncontrollable state of shutting down at any time, has improved the life of belt, has reduced the operation cost of production to, convenient operation has reduced operating procedure, has improved stability.
Description
Technical Field
The utility model relates to a belt feeder overhauls technical field, especially relates to an instrument of belt feeder bearing roller is changed to high efficiency.
Background
The belt conveyor carrier roller is a general name of carrier rollers and comprises various groove-shaped carrier rollers, buffer carrier rollers, parallel carrier rollers and the like. The specifications are from 89 to 209, selected and installed according to different belt conveyor model numbers. At present, the roller comprises an iron roller, a ceramic roller, a rubber roller and the like. The belt conveyor is one of the most convenient parts for the maximum use amount and the most convenient maintenance.
At present, when a belt conveyor roller is replaced, a corresponding tool needs to be equipped, however, the existing method for replacing the belt conveyor roller by the tool generally comprises the steps that two persons are matched, one person lifts up and replaces the belt, the belt is harder to lift up, the continuous replacement cannot be guaranteed, the hand pressing safety accident can occur when the matching is unfavorable, the replacement mode is seriously not in accordance with the requirements of the current production, one worker is responsible for a plurality of belt conveyors, if the roller is damaged, after the roller is reported to a superior leader, the superior leader organizes and arranges personnel to assist, the damaged roller can be replaced, the procedure is complicated, the fragmented downtime cannot be fully utilized, the roller replacement is realized, the roller has the greater weight of the maintenance task, the belt is not beneficial to the propulsion of other work, and the belt can not be replaced in time, the front surface formed after the roller is completely ground by the belt can scratch the belt, the belt conveyor carrier roller replacing tool has the advantages that equipment is in an uncontrollable state of being stopped at any time, the service life of a belt is shortened, the operation cost of production is improved, and meanwhile, the stability is poor.
SUMMERY OF THE UTILITY MODEL
The utility model aims at solving the defects existing in the prior art and providing a quick and efficient tool for replacing a belt conveyor roller.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
the utility model provides a quick high-efficient instrument of changing belt feeder bearing roller, includes diaphragm and two fixed blocks, the upper end slope of diaphragm is fixed with two limiting plates, the upper end of diaphragm is equipped with two bases, and one of them base joint is between two limiting plates, and the both sides of another base all can be dismantled and be connected with the riser, are equipped with the vaulting pole jointly through first bolt between two risers, and the vaulting pole is located between two risers, are equipped with height adjusting mechanism jointly on two bases, height adjusting mechanism's one end is connected with supplementary slewing mechanism.
Preferably, the height adjusting mechanism comprises two crown gears which are rotatably connected to opposite side walls in the base, the two crown gears are meshed with each other, one ends of the two crown gears are respectively fixed with a rotating arm, the two rotating arms which are positioned in the vertical direction are in a group, one ends of the two rotating arms in the same group are connected to one side of a fixed block through a rotating shaft, a fixed rod penetrates through one fixed block, two limit blocks are fixedly sleeved on the fixed rod and are respectively positioned on two sides of the fixed block, a screw rod is fixed to one end of the fixed rod, a connecting block is fixed to the other end of the fixed rod, a fixing ring is fixed to one end of the connecting block, a threaded through hole is formed in the other fixed block, and one end of the screw rod penetrates through the threaded through.
Preferably, the two vertical plates are installed on the base through two second bolts.
Preferably, the auxiliary rotating mechanism comprises a hook penetrating through the fixing ring, a rocker is fixed at one end of the hook, and a handle is fixed at one end of the rocker.
Preferably, butterfly-shaped supporting blocks are fixed on two sides of the base.
Preferably, two clamping plates are obliquely fixed at one end of the transverse plate.
Compared with the prior art, the beneficial effects of the utility model are that:
1. through the matching between the supporting mechanism and the rocker, the function that an operator can independently operate by one person is realized, the fragmented downtime can be fully utilized for timely replacement, and the accident enlargement is avoided;
2. through the matching among the first bolt, the second bolt, the clamping plate and the butterfly-shaped supporting block, the stability is greatly improved, the carrier roller is conveniently, stably and quickly replaced, and the replacement efficiency is improved;
to sum up, the utility model discloses reached alone can the independent operation change the purpose of cell type bearing roller, alleviateed operating personnel's intensity of labour, ensured operating personnel's personal safety, improved the efficiency of changing, avoided in time changing, cause equipment to be in the uncontrollable state of shutting down at any time, improved the life of belt, reduced the operation cost of production to, convenient operation has reduced operating procedure, has improved stability.
Drawings
Fig. 1 is a schematic structural view of a tool for quickly and efficiently replacing a belt conveyor carrier roller according to the present invention;
fig. 2 is a state diagram of different brace rod replacement of the tool for quickly and efficiently replacing the belt conveyor carrier roller according to the present invention;
fig. 3 is an enlarged view of a position a of a tool for quickly and efficiently replacing a carrier roller of a belt conveyor provided by the utility model;
fig. 4 is a schematic view of an internal structure of a tool for quickly and efficiently replacing a belt carrier roller of the belt conveyor provided by the present invention;
fig. 5 is a side view of the tool mounting box for quickly and efficiently replacing a belt conveyor idler of the present invention;
fig. 6 is a schematic structural view of a clamping plate of a tool for quickly and efficiently replacing a belt conveyor carrier roller according to the present invention;
fig. 7 is an enlarged view of a position B of the tool for quickly and efficiently replacing the carrier roller of the belt conveyor provided by the utility model;
in the figure: the device comprises a transverse plate 1, a clamping plate 2, a base 3, a first bolt 4, a screw rod 5, a fixing ring 6, a supporting rod 7, a fixing rod 8, a hook 9, a fixing block 10, a crown gear 11, a rocker 12, a handle 13, a rotating arm 14, a butterfly-shaped supporting block 15, a limiting plate 16, a vertical plate 17, a connecting block 18, a limiting block 19 and a second bolt 20.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments.
Referring to fig. 1-7, a tool for quickly and efficiently replacing a belt conveyor carrier roller comprises a transverse plate 1 and two fixed blocks 10, wherein one end of the transverse plate 1 is obliquely and fixedly provided with two clamping plates 2, the two clamping plates 2 are conveniently inserted and arranged on a triangular beam of a channel steel and a groove-shaped carrier roller bracket to improve the stability of the transverse plate 1, the upper end of the transverse plate 1 is obliquely and fixedly provided with two limiting plates 16, the upper end of the transverse plate 1 is provided with two bases 3, both sides of each base 3 are respectively and fixedly provided with a butterfly-shaped supporting block 15, the bases 3 are conveniently installed and fixed through the butterfly-shaped supporting blocks 15, one base 3 is clamped between the two limiting plates 16, both sides of the other base 3 can be detachably connected with a vertical plate 17, a support rod 7 is jointly arranged between the two vertical plates 17 through a first bolt 4, the support rod 7 is convenient for stably, be equipped with height control mechanism jointly on two bases 3, height control mechanism's one end is connected with supplementary slewing mechanism, conveniently drives height control mechanism height-adjusting through supplementary slewing mechanism to the convenience carries out the altitude mixture control to vaulting pole 7.
The utility model discloses in, height adjusting mechanism is including rotating two crown gears 11 of connection on the relative lateral wall in base 3, and two crown gears 11 intermeshing, the one end of two crown gears 11 is fixed with rotor arm 14 respectively, and be located two rotor arms 14 on the vertical direction and be a set of, the one end of two rotor arms 14 in the same set of is passed through the pivot and is connected in one side of a fixed block 10, run through on one of them fixed block 10 and be equipped with dead lever 8, dead lever 8 rotates and drives screw rod 5 and rotate, screw rod 5 rotates and drives one of them fixed block 10 shift position, thereby conveniently drive rotor arm 14 flexible and open and shut.
The utility model discloses in, fixed cover is equipped with two stopper 19 on the dead lever 8, and two stopper 19 are located the both sides of this fixed block 10 respectively, stopper 19 plays spacing effect, the one end of dead lever 8 is fixed with screw rod 5, the other end of dead lever 8 is fixed with connecting block 18, the one end of connecting block 18 is fixed with solid fixed ring 6, be equipped with the screw through-hole on the other fixed block 10, the one end of screw rod 5 runs through in the screw through-hole, conveniently drive solid fixed ring 6 through supplementary slewing mechanism and rotate, thereby conveniently drive 8 original place rotations of dead lever.
The utility model discloses in, install on base 3 through two second bolts 20 on two risers 17, install fixedly through second bolt 20 convenience to two risers 17, improved riser 17's stability.
The utility model discloses in, supplementary slewing mechanism is including running through couple 9 that sets up on solid fixed ring 6, and the one end of couple 9 is fixed with rocker 12, and the one end of rocker 12 is fixed with handle 13, through rotating rocker 12, conveniently drives dead lever 8 and rotates.
In the utility model, when the groove-shaped carrier roller is replaced, after the belt conveyor is stopped stably, an operator disconnects the pull-cord switch, hangs a shutdown maintenance board on an operation switch control box, then inserts two clamping plates 2 on a triangular beam of a channel steel and a groove-shaped carrier roller bracket, then a transverse plate 1 is arranged at the other side of the triangular beam, a height adjusting mechanism is about 100mm away from the carrier roller bracket, then one end of a rocker 12 is hooked on a fixed ring 6, the rocker 12 is rotated to drive a first fixed rod 8 to rotate, the first fixed rod 8 is rotated to drive a screw rod 5 to rotate, the screw rod 5 is rotated to drive a fixed block 10 to move, then a base 3 is jacked, the lifting of one base 3 drives a support rod 7 to lift, the lower end of the support rod 7 is abutted against the bottom of a belt surface, the belt is jacked for 60mm, then the carrier roller is replaced, after the replacement is completed, the screw rod 5 is driven, thereby conveniently drive fixed block 10 shift position, drive rotor arm 14 then and contract, conveniently reset, when needing to change vaulting pole 7, under the effect of first bolt 4, conveniently change vaulting pole 7 to conveniently adapt to the belt of different grade type.
The above, only be the concrete implementation of the preferred embodiment of the present invention, but the protection scope of the present invention is not limited thereto, and any person skilled in the art is in the technical scope of the present invention, according to the technical solution of the present invention and the utility model, the concept of which is equivalent to replace or change, should be covered within the protection scope of the present invention.
Claims (6)
1. The utility model provides a quick high-efficient instrument of changing belt feeder bearing roller, includes diaphragm (1) and two fixed blocks (10), its characterized in that: the upper end slope of diaphragm (1) is fixed with two limiting plate (16), the upper end of diaphragm (1) is equipped with two bases (3), one of them base (3) joint is between two limiting plate (16), and the both sides of another base (3) all can be dismantled and be connected with riser (17), is equipped with vaulting pole (7) jointly through first bolt (4) between two riser (17), and vaulting pole (7) are located between two riser (17), is equipped with high adjustment mechanism jointly on two bases (3), high adjustment mechanism's one end is connected with supplementary slewing mechanism.
2. The tool for quickly and efficiently replacing the carrier roller of the belt conveyor according to claim 1, is characterized in that: the height adjusting mechanism comprises two crown gears (11) which are rotatably connected to opposite side walls in a base (3), the two crown gears (11) are meshed with each other, one end of each of the two crown gears (11) is respectively fixed with a rotating arm (14), the two rotating arms (14) positioned in the vertical direction form a group, one end of each of the two rotating arms (14) in the same group is connected to one side of a fixed block (10) through a rotating shaft, a fixed rod (8) penetrates through one fixed block (10), two limiting blocks (19) are fixedly sleeved on the fixed rod (8), the two limiting blocks (19) are respectively positioned on two sides of the fixed block (10), one end of each fixed rod (8) is fixed with a screw rod (5), the other end of each fixed rod (8) is fixed with a connecting block (18), and one end of each connecting block (18) is fixed with a fixing ring (6), and a threaded through hole is formed in the other fixing block (10), and one end of the screw rod (5) penetrates through the threaded through hole.
3. The tool for quickly and efficiently replacing the carrier roller of the belt conveyor according to claim 1, is characterized in that: the two vertical plates (17) are arranged on the base (3) through two second bolts (20).
4. The tool for quickly and efficiently replacing the carrier roller of the belt conveyor according to claim 1, is characterized in that: the auxiliary rotating mechanism comprises a hook (9) penetrating through the fixing ring (6), a rocker (12) is fixed at one end of the hook (9), and a handle (13) is fixed at one end of the rocker (12).
5. The tool for quickly and efficiently replacing the carrier roller of the belt conveyor according to claim 1, is characterized in that: and butterfly-shaped supporting blocks (15) are fixed on two sides of the base (3).
6. The tool for quickly and efficiently replacing the carrier roller of the belt conveyor according to claim 1, is characterized in that: and two clamping plates (2) are obliquely fixed at one end of the transverse plate (1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920862807.4U CN210709354U (en) | 2019-06-10 | 2019-06-10 | Tool for quickly and efficiently replacing carrier roller of belt conveyor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920862807.4U CN210709354U (en) | 2019-06-10 | 2019-06-10 | Tool for quickly and efficiently replacing carrier roller of belt conveyor |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210709354U true CN210709354U (en) | 2020-06-09 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920862807.4U Active CN210709354U (en) | 2019-06-10 | 2019-06-10 | Tool for quickly and efficiently replacing carrier roller of belt conveyor |
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| CN (1) | CN210709354U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113189266A (en) * | 2021-03-29 | 2021-07-30 | 黑龙江峰向标科技有限公司 | Split type spectrum automatic titrator |
| CN116122304A (en) * | 2023-03-16 | 2023-05-16 | 中国铁路广州局集团有限公司站房建设指挥部 | Deep foundation pit support changing device with adjustable supporting force |
-
2019
- 2019-06-10 CN CN201920862807.4U patent/CN210709354U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113189266A (en) * | 2021-03-29 | 2021-07-30 | 黑龙江峰向标科技有限公司 | Split type spectrum automatic titrator |
| CN113189266B (en) * | 2021-03-29 | 2022-09-16 | 黑龙江峰向标科技有限公司 | Split type spectrum automatic titrator and use method |
| CN116122304A (en) * | 2023-03-16 | 2023-05-16 | 中国铁路广州局集团有限公司站房建设指挥部 | Deep foundation pit support changing device with adjustable supporting force |
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