CN210709151U - Pin tooth type belt conveyor - Google Patents
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- CN210709151U CN210709151U CN201921516411.0U CN201921516411U CN210709151U CN 210709151 U CN210709151 U CN 210709151U CN 201921516411 U CN201921516411 U CN 201921516411U CN 210709151 U CN210709151 U CN 210709151U
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- 239000000463 material Substances 0.000 claims abstract description 28
- 230000005540 biological transmission Effects 0.000 claims abstract description 23
- 238000005096 rolling process Methods 0.000 claims description 4
- 239000002390 adhesive tape Substances 0.000 claims 1
- 238000012423 maintenance Methods 0.000 abstract description 10
- 238000007599 discharging Methods 0.000 abstract description 3
- 238000000034 method Methods 0.000 description 7
- 238000010586 diagram Methods 0.000 description 4
- 239000013590 bulk material Substances 0.000 description 3
- 238000013461 design Methods 0.000 description 2
- 239000000428 dust Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
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Abstract
本实用新型涉及销齿式带式输送机,采用销齿传动方式进行驱动,包括输送盛料系统、传动轮、轨道,输送盛料系统包括盛料槽,盛料槽两侧对称设有若干个圆柱销,每个圆柱销上固定连接行走轮,传动轮分别设置在装料端和卸料端,传动轮与盛料槽两侧的圆柱销啮合传动,带动行走轮沿轨道运行,实现物料输送。销齿式带式输送机还包括机架,传动轮分别设置在机架的两端,轨道固定连接在机架的两侧。本实用新型实现连续的直线或倾角输送,满足散料连续输送、大角度提升的需求。在使用方面克服了老式带式输送机、波纹挡边胶带机和斗式提升机的打滑、跑偏、撒料、维修困难、维修费用高的缺点,提高了产品利用率,降低了工人的劳动强度和风险。
The utility model relates to a pin-tooth type belt conveyor, which is driven by a pin-tooth transmission mode, and comprises a conveying and holding system, a transmission wheel and a track. Cylindrical pins, each cylindrical pin is fixedly connected to a traveling wheel, and the driving wheels are respectively arranged at the loading end and the discharging end. The driving wheel meshes with the cylindrical pins on both sides of the hopper to drive the traveling wheels to run along the track to realize material transportation. . The pin-toothed belt conveyor also includes a frame, the transmission wheels are respectively arranged at both ends of the frame, and the rails are fixedly connected to both sides of the frame. The utility model realizes continuous straight line or inclined angle conveying, and meets the requirements of continuous conveying of bulk materials and large-angle lifting. In terms of use, it overcomes the shortcomings of old-fashioned belt conveyors, corrugated sidewall belt conveyors and bucket elevators, such as slippage, deviation, material scattering, maintenance difficulties, and high maintenance costs, improving product utilization and reducing workers' labor. strength and risk.
Description
技术领域technical field
本实用新型涉及运输设备,特别涉及销齿式带式输送机。The utility model relates to transportation equipment, in particular to a pin-toothed belt conveyor.
背景技术Background technique
带式输送机在各个业行中运用相当方泛,主要用于粮食、水泥及煤炭等散状物料的输送方面,其优点是可以连续输送、输送量大、输送距离长。但带式输送机也有一些缺点,因为是靠摩擦力传动不可避免的有打滑现象,还有胶带跑偏问题。影响胶带输送机正常工作,对胶带产生大量磨损,对生产造成危害,对操作人员造成危险。Belt conveyors are widely used in various industries. They are mainly used for the transportation of bulk materials such as grain, cement and coal. The advantages are that they can be continuously conveyed, large in conveying capacity and long in conveying distance. However, the belt conveyor also has some shortcomings, because it is driven by friction, and there is inevitable slippage, as well as the problem of belt deviation. It will affect the normal operation of the belt conveyor, cause a lot of wear and tear to the belt, cause harm to production, and cause danger to operators.
带式输送机的提升角度不大最大不超过30°,在需要大倾角输送的场合通常可以选择波浪挡边胶带机和斗式提升机等。波浪挡边胶带机和带式输送机的工作原理相同,也存在打滑和跑偏问题。波浪挡边胶带机应用的是特殊的波纹挡边带,每条输送机要做成一个封闭的环形带,整个胶带造价高,安装不方便,一旦出现损坏要整条胶带更换,维修不便,维修成本高。斗式提升机无法进行曲线布置,给使用带来一定的局限,在物料进入提升斗的过程中经常出现撒料现象。The lifting angle of the belt conveyor is not large and the maximum is not more than 30°. In the occasions where large inclination is required to convey, the wave sidewall belt conveyor and the bucket elevator can usually be selected. The working principle of the corrugated sidewall belt conveyor and the belt conveyor is the same, and there are also problems of slippage and deviation. The corrugated sidewall belt machine uses a special corrugated sidewall belt. Each conveyor needs to be a closed annular belt. The entire belt is expensive and inconvenient to install. Once damaged, the entire belt needs to be replaced, which is inconvenient to maintain. high cost. Bucket elevators cannot be arranged in a curve, which brings certain limitations to the use, and the phenomenon of material scattering often occurs in the process of materials entering the elevator bucket.
带式输送机和波浪挡边胶带机都采用托辊支撑胶带,托辊需要全程布置。为了检修托辊,带式输送机和波浪挡边胶带机全程都有检修平台。这些因素导致投资成本增大。Both the belt conveyor and the corrugated sidewall belt conveyor use rollers to support the tape, and the rollers need to be arranged throughout the process. In order to overhaul the idler, the belt conveyor and the wave sidewall belt conveyor have an overhaul platform throughout the process. These factors lead to increased investment costs.
发明内容SUMMARY OF THE INVENTION
本实用新型所要解决的技术问题是提供一种销齿式带式输送机,完成大倾角连续输送物料。The technical problem to be solved by the utility model is to provide a pin-toothed belt conveyor, which can continuously convey materials at a large inclination angle.
为实现上述目的,本实用新型采用以下技术方案实现:To achieve the above object, the present utility model adopts the following technical solutions to realize:
销齿式带式输送机,采用销齿传动方式进行驱动,包括输送盛料系统、传动轮、轨道,输送盛料系统包括盛料槽,盛料槽两侧对称设有若干个圆柱销,每个圆柱销上固定连接行走轮,传动轮分别设置在装料端和卸料端,传动轮与盛料槽两侧的圆柱销啮合传动,带动行走轮沿轨道运行,实现物料输送。Pin-toothed belt conveyor is driven by pin-tooth transmission, including conveying material system, transmission wheel and track. The driving wheels are fixedly connected to the cylindrical pins, and the driving wheels are respectively arranged at the loading end and the discharging end. The driving wheels engage with the cylindrical pins on both sides of the hopper to drive the walking wheels to run along the track to realize material transportation.
销齿式带式输送机还包括机架,传动轮分别设置在机架的两端,轨道固定连接在机架的两侧。The pin-toothed belt conveyor also includes a frame, the transmission wheels are respectively arranged at both ends of the frame, and the rails are fixedly connected to both sides of the frame.
所述的传动轮包括连接轴,连接轴两端对称设有滚销齿轮。The transmission wheel includes a connecting shaft, and the two ends of the connecting shaft are symmetrically provided with rolling pin gears.
所述的盛料槽包括连接架、底板胶带、波浪挡边胶板、挡料板,连接架间隔设置,底板胶带固定连接在连接架的底板的上面,相邻连接架的侧板之间通过波浪挡边胶板连接,每个连接架的两侧板内侧之间设有挡料板,两侧板外侧分别通过圆柱销连接行走轮。The material holding tank includes a connecting frame, a bottom plate tape, a corrugated sidewall rubber plate, and a baffle plate. The connecting frames are arranged at intervals, and the bottom plate tape is fixedly connected to the top of the bottom plate of the connecting frame, and the side plates of the adjacent connecting frames pass through each other. The corrugated sidewall rubber plates are connected, a material baffle plate is arranged between the inner sides of the two side plates of each connecting frame, and the outer sides of the two side plates are respectively connected to the traveling wheels through cylindrical pins.
销齿式带式输送机至少一端的传动轮由驱动装置驱动。The drive pulley at at least one end of the pin-toothed belt conveyor is driven by a drive device.
与现有的技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the present utility model are:
1.本实用新型是替代老式带式输送机、波浪挡边胶带机和斗式提升机的理想产品,实现连续的直线或倾角输送,满足散料连续输送、大角度提升的需求。在使用方面克服了老式带式输送机、波浪挡边胶板机和斗式提升机的打滑、跑偏、撒料、维修困难、维修费用高的缺点,提高了产品利用率,降低了工人的劳动强度和风险。1. The present utility model is an ideal product to replace the old belt conveyor, the corrugated sidewall belt conveyor and the bucket elevator, realizes continuous linear or inclined conveying, and meets the needs of continuous conveying of bulk materials and large-angle lifting. In terms of use, it overcomes the shortcomings of old-fashioned belt conveyors, wave baffle rubber plate machines and bucket elevators, such as slippage, deviation, material scattering, maintenance difficulties, and high maintenance costs, which improves product utilization and reduces workers' labor costs. Labor intensity and risk.
2.在设计方面简化了散料输送系统,大量减少了维修走台。大幅减少了设备投资。销齿式带式输送机可以垂直转弯,可以实现一条输送带的各种输送路径,大量减少了转运点,输送带由底板胶带和多个单独的小部件通过栓接进行组合,如果某一部分有损坏可以及时更换,维修方便、维修成本低。有效保证了在输送过程中不撒料,减少扬尘,保护了环境。2. The bulk material conveying system is simplified in design, which greatly reduces maintenance walks. Significantly reduces equipment investment. The pin-toothed belt conveyor can turn vertically, and can realize various conveying paths of a conveyor belt, which greatly reduces the transfer points. The damage can be replaced in time, the maintenance is convenient and the maintenance cost is low. It effectively ensures that materials are not scattered during the conveying process, reduces dust and protects the environment.
附图说明Description of drawings
图1为本实用新型的结构示意图。Figure 1 is a schematic structural diagram of the utility model.
图2为图1的A-A视图。FIG. 2 is an A-A view of FIG. 1 .
图3为图1的B-B视图。FIG. 3 is a B-B view of FIG. 1 .
图4为盛料槽示意图。Figure 4 is a schematic diagram of the hopper.
图5为连接架与行走轮连接示意图。Figure 5 is a schematic diagram of the connection between the connecting frame and the traveling wheel.
图6为波浪挡边胶板的结构示意图。Figure 6 is a schematic diagram of the structure of the corrugated edge rubber sheet.
具体实施方式Detailed ways
下面结合附图对本实用新型的具体实施方式进一步说明:The specific embodiments of the present utility model are further described below in conjunction with the accompanying drawings:
如图1-图6,销齿式带式输送机,采用销齿传动方式进行驱动,实现0-90°的倾角输送。包括输送盛料系统1、传动轮2、轨道3,输送盛料系统1包括盛料槽4,盛料槽4两侧对称设有若干个圆柱销5,每个圆柱销5上固定连接行走轮6,传动轮2分别设置在装料端和卸料端,传动轮2与盛料槽4两侧的圆柱销5啮合传动,带动行走轮6沿轨道3运行,实现物料输送。As shown in Fig. 1-Fig. 6, the pin-tooth belt conveyor is driven by pin-tooth transmission to realize the inclination angle of 0-90°. It includes a conveying and holding system 1, a transmission wheel 2, and a
销齿式带式输送机还包括机架7,传动轮2分别设置在机架7的两端,轨道3固定连接在机架7的两侧。The pin-toothed belt conveyor also includes a
所述的传动轮2包括连接轴21,连接轴21两端对称设有滚销齿轮22。The transmission wheel 2 includes a connecting
盛料槽包括连接架41、底板胶带42、波浪挡边胶板43、挡料板44,连接架41间隔设置,底板胶带42固定连接在各个连接架41的底板的上面,相邻连接架41的侧板之间通过波浪挡边胶板43连接,每个连接架41的两侧板内侧之间设有挡料板44,两侧板外侧分别通过圆柱销5连接行走轮6。连接架41上有挡料板用于防止物料在大倾角提升输送过程中下滑。使销齿式带式输送机可进行大倾角输送物料甚至垂直输送物料。当转弯时,波浪挡边胶板可以通过自身具有的伸缩功能进行调整。底板胶带采用钢丝绳胶带,热膨胀系数很小,保证销齿的啮合精度。销齿式带式输送机可一端由驱动装置驱动驱动传动轮,也可两端驱动传动轮。The hopper includes a connecting
实施例Example
销齿式带式输送机,销齿式带式输送机布置呈Z形,下方水平段装料,中间倾角运输(倾角角度:90°),上方水平段卸料,包括输送盛料系统1、传动轮2、轨道3,输送盛料系统1包括依次连接的盛料槽4,盛料槽4两侧通过圆柱销5连接行走轮6,盛料槽4两侧的圆柱销5与传动轮2啮合传动,带动行走轮6沿轨道3运行,实现物料输送。Pin-toothed belt conveyor, the pin-toothed belt conveyor is arranged in a Z shape, the lower horizontal section is loaded, the middle inclination angle is transported (inclination angle: 90°), and the upper horizontal section is unloaded, including the conveying and holding system 1. The transmission wheel 2, the
销齿式带式输送机还包括机架7,传动轮2分别设置在机架7的两端,轨道3固定连接在机架7的两侧。The pin-toothed belt conveyor also includes a
传动轮2包括连接轴21,连接轴21两端对称设有滚销齿轮22。The transmission wheel 2 includes a connecting
盛料槽包括连接架41、底板胶带42、波浪挡边胶板43、挡料板44,连接架41间隔设置,底板胶带42采用钢丝绳芯胶带,底板胶带42固定连接在各个连接架41的底板的上面,底板胶带42与连接架41之间通过底边压板45连接,相邻连接架41的侧板之间通过波浪挡边胶板43连接,连接架41与波浪挡边胶板42通过侧边压板46连接,每个连接架41的两侧板内侧之间设有挡料板44,两侧板外侧分别通过圆柱销5连接行走轮6。The hopper includes a connecting
销齿式带式输送机两端由电机驱动传动轮。Both ends of the pin-toothed belt conveyor are driven by motors to drive transmission wheels.
散料输送行业广泛应用于国民生产的各个部门,每年有以亿元计的市场需求,具有物料大倾角提升要求的场合非常普遍。销齿式带式输送机是一种替代老式带式输送机、波浪挡边胶板机和斗式提升机的理想产品,满足散料连续输送、大角度提升的需求。在使用方面克服了老式带式输送机、波浪挡边胶板机和斗式提升机的打滑、跑偏、撒料、维修困难、维修费用高的缺点,提高了产品利用率,降低了工人的劳动强度和风险。在设计方面简化了散料输送系统,大量减少了维修走台。大幅减少了设备投资。销齿式带式输送机可以垂直转弯,可以实现一条输送带的各种输送路径,大量减少了转运点,有效保证了在输送过程中不撒料,减少扬尘,保护了环境。The bulk material conveying industry is widely used in various departments of national production, with a market demand of hundreds of millions of yuan every year, and occasions with large inclination angle lifting requirements for materials are very common. Pin-toothed belt conveyor is an ideal product to replace the old belt conveyor, corrugated rubber plate machine and bucket elevator, and meets the needs of continuous conveying and large-angle lifting of bulk materials. In terms of use, it overcomes the shortcomings of old-fashioned belt conveyors, wave baffle rubber plate machines and bucket elevators, such as slippage, deviation, material scattering, maintenance difficulties, and high maintenance costs, which improves product utilization and reduces workers' labor costs. Labor intensity and risk. The bulk material conveying system is simplified in design, and maintenance walks are greatly reduced. Significantly reduce equipment investment. The pin-toothed belt conveyor can turn vertically, and can realize various conveying paths of a conveyor belt, which greatly reduces the transfer points, effectively ensures that materials are not scattered during the conveying process, reduces dust, and protects the environment.
上面所述仅是本实用新型的基本原理,并非对本实用新型作任何限制,凡是依据本实用新型对其进行等同变化和修饰,均在本专利技术保护方案的范畴之内。The above is only the basic principle of the present utility model, and does not limit the present utility model. Any equivalent changes and modifications made to it according to the present utility model are all within the scope of the technical protection scheme of this patent.
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN110466938A (en) * | 2019-09-11 | 2019-11-19 | 辽宁科技大学 | Pin tooth type belt conveyor |
CN113928801A (en) * | 2021-10-12 | 2022-01-14 | 湖北天宜机械股份有限公司 | Conveying equipment of batching system |
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Publication number | Priority date | Publication date | Assignee | Title |
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CN110466938A (en) * | 2019-09-11 | 2019-11-19 | 辽宁科技大学 | Pin tooth type belt conveyor |
CN113928801A (en) * | 2021-10-12 | 2022-01-14 | 湖北天宜机械股份有限公司 | Conveying equipment of batching system |
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