CN210708220U - Automatic counting device - Google Patents
Automatic counting device Download PDFInfo
- Publication number
- CN210708220U CN210708220U CN201921756278.6U CN201921756278U CN210708220U CN 210708220 U CN210708220 U CN 210708220U CN 201921756278 U CN201921756278 U CN 201921756278U CN 210708220 U CN210708220 U CN 210708220U
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- CN
- China
- Prior art keywords
- frame
- counting device
- feeding platform
- control box
- automatic counting
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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- 230000000007 visual effect Effects 0.000 claims description 9
- 210000004556 brain Anatomy 0.000 claims 1
- 238000004806 packaging method and process Methods 0.000 claims 1
- 238000005303 weighing Methods 0.000 description 3
- 238000001514 detection method Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000012856 packing Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
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Abstract
The utility model discloses an automatic counting device, including frame, feeding platform, frame upper portion is provided with the storage silo, storage silo side is provided with the status prompt lamp, the frame bottom is provided with the control box, the frame side is equipped with the all-in-one, the inside vibrations feeder that is provided with of frame with feeding platform links to each other, the inside high-speed vision counting assembly that is provided with of frame, the feeding platform below is provided with interim storage silo. Has the advantages that: this device aims at statistics graininess product figure, and this device has promoted counting efficiency, has replaced artifical the participation at the count, reduces intensity of labour, and it is accurate to stably realize the count, and the fast easy operation of count speed is applicable to all graininess products.
Description
Technical Field
The utility model relates to a technical field is measured in the product count, especially relates to an automatic counting assembly.
Background
At present, for products packaged in a specific number, the number of workers or weighing of finished products is required to reach the condition that the actual number is consistent with the marked number, and the number counted is unstable due to artificial fatigue in a number counting mode, so that complaints and fine fees are caused to customers. When weighing is adopted, when the single weight of the product is not the same, errors are easy to occur, and even if slight differences exist, errors still occur under the condition that the total number is large enough. Therefore, aiming at products with high quantity accuracy requirements, the counting speed and the accuracy are ensured, and the counting speed and the accuracy are difficult to achieve manually. The automatic counting device can just meet the market demand.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing an automatic counting device for solving above-mentioned problem.
The utility model discloses a following technical scheme realizes above-mentioned purpose:
the utility model provides an automatic counting assembly, includes frame, feeding platform, frame upper portion is provided with the storage silo, storage silo side is provided with the status prompt lamp, the frame bottom is provided with the control box, the frame side is equipped with the all-in-one, the inside vibrations feeder that is provided with of frame with feeding platform links to each other, the inside high-speed vision counting assembly that is provided with of frame, the feeding platform below is provided with interim storage silo.
In the structure, firstly, the number of single batch products is input on the integrated machine, then the total products are put into the storage bin, after the vibration feeder works, stable feeding output is realized, the products arrive on the feeding platform, after arrangement and arrangement are carried out on the feeding platform, free falling bodies pass through the high-speed visual counting device, the high-speed visual counting device quickly captures images of the passing products, the detection result is sent to the control box for analysis, the control box is provided with a PLC (programmable logic controller), the detected images can be analyzed, the number of the passing products is determined, the dynamic result is sent to the integrated machine for display and is compared with a set value, the detected products are sent to the temporary storage bin, after the counting products gradually reach the set number, the vibration feeder stops acting, the temporary storage bin is opened, and the products fall into a packing box prepared in advance, and finally, taking the packing box filled with the product away to replace the empty new material box, and completing the whole set of action.
Furthermore, the control box is fixed on the rack through screws, and a programmable control system is arranged in the control box.
Furthermore, the vibrations feeder is located feeding platform below provides power for feeding platform, feeding platform's tail end edge with temporary storage silo contact, the control box with vibrations feeder electricity is connected.
Further, the high-speed visual counting device is fixed on the rack through screws, the high-speed visual counting device is located above the temporary storage bin, and the visual detection device is electrically connected with the control box.
The beneficial effects of the utility model reside in that: the device automatically realizes the counting links in the loading of products, replaces manual participation, reduces the labor intensity, stably realizes accurate counting, has high counting speed and simple operation, can be suitable for sorting of various products, and has wide application range.
Drawings
Fig. 1 is a schematic view of an automatic counting device according to the present invention;
fig. 2 is a schematic front view of an automatic counting device according to the present invention;
fig. 3 is a side view of the automatic counting device of the present invention.
The reference numerals are explained below:
1. a frame; 2. a feeding platform; 3. a storage bin; 4. a status indicator light; 5. a control box; 6. an all-in-one machine; 7. vibrating the feeder; 8. a high-speed visual counting device; 9. a temporary storage bin.
Detailed Description
The present invention will be further explained with reference to the accompanying drawings:
as shown in fig. 1-3, an automatic counting device comprises a frame 1, a vibration feeder 7 is arranged below a feeding platform 2, an integrated machine 6 is arranged on the side surface, a status indicator lamp 4 is arranged on the side surface of a storage bin 3, a control box 5, and a high-speed visual counting device 8 is arranged above a temporary storage bin 9.
In the structure, the number of standard boxes of a product to be counted and related parameters of the product are set in the integrated machine 6, the product to be counted is placed in the storage bin 3, stable feeding output is realized after the vibration feeder 7 works, the feeding speed of the vibration feeder 7 can be adjusted by adjusting the voltage of the vibration controller, the adjusting range is 0V-220V, the larger the voltage is, the more the vibration is, the faster the feeding speed is, the product reaches the feeding platform 2, after arrangement and arrangement on the feeding platform 2, the product falls into the temporary storage bin 9 through free falling, when the free falling of the product passes through the position of the high-speed vision counting device 8, the image signal of the product can be collected and then sent to the control box 5 part for further analysis of the signal, the high-speed vision counting device 8 can capture and convert the images of a plurality of products falling simultaneously into electric signals, the full recording of 100% is realized, the PLC processor when the electric signal reaches the control box 5 adopts an advanced algorithm to analyze and calculate the product image, and the shadow area caused by the product is calculated, so that the number of the products passing through during shooting is obtained, and the products with partially overlapped positions can be detected even if the products pass through.
Further, the counted products fall into the temporary storage bin 9, after the counted products fall into the storage bin 9 and reach the number of the standard boxes set by the all-in-one machine 6, the vibration feeder 7 stops working, the feeding platform 2 stops feeding in succession, the counted products located in the temporary storage bin 9 fall into the empty boxes for arrangement, and counting 1 of one box is completed. After the new material box is replaced, the machine restarts counting to complete a whole set of actions.
Further, the storage bin 3 can contain 30Kg of products once, the counting speed can reach 1000 granules per minute at the fastest speed according to the set value of a standard box, and the error is +/-0.1%. Compared with manual weighing, the efficiency can be improved by 200%, and two workers can be replaced in cost.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the above embodiments, and that the foregoing embodiments and descriptions are provided only to illustrate the principles of the present invention without departing from the spirit and scope of the present invention. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (8)
1. The utility model provides an automatic counting assembly, includes frame, feeding platform, frame upper portion is provided with the storage silo, storage silo side is provided with the status prompt lamp, the frame bottom is provided with the control box, the frame side is equipped with the all-in-one, the inside vibrations feeder that is provided with of frame with feeding platform links to each other, the inside high-speed vision counting assembly that is provided with of frame, the feeding platform below is provided with interim storage silo.
2. An automatic counting device according to claim 1, wherein: the storage silo is used for storing the products to be counted, avoids manual frequent feeding, and reduces the workload of workers.
3. An automatic counting device according to claim 1, wherein: the state indicator light can display the current working state of the device, and the states totally comprise: three states of running, stopping and alarming.
4. An automatic counting device according to claim 1, wherein: the control box is positioned below the feeding platform, is in charge of system electrical and signal processing, and controls the operation of the machine, namely the brain of the system.
5. An automatic counting device according to claim 1, wherein: the high-speed visual counting device is electrically connected with the control box, displays counting conditions and can be used for recording data and modifying system parameters.
6. An automatic counting device according to claim 1, wherein: the vibration feeder is fixed on the frame through screws and connected with the feeding platform to provide power for the feeding platform, and the vibration feeder is electrically connected with the control box.
7. An automatic counting device according to claim 1, wherein: the high-speed visual counting device records the number of products passing through and is electrically connected with the control box.
8. An automatic counting device according to claim 1, wherein: the temporary storage bin is used as a temporary storage position of a counting finished product, and is uniformly conveyed to the packaging box to finish a whole set of action when the counting set value is finished, and is electrically connected with the control box.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921756278.6U CN210708220U (en) | 2019-10-18 | 2019-10-18 | Automatic counting device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921756278.6U CN210708220U (en) | 2019-10-18 | 2019-10-18 | Automatic counting device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210708220U true CN210708220U (en) | 2020-06-09 |
Family
ID=70959487
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921756278.6U Expired - Fee Related CN210708220U (en) | 2019-10-18 | 2019-10-18 | Automatic counting device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN210708220U (en) |
-
2019
- 2019-10-18 CN CN201921756278.6U patent/CN210708220U/en not_active Expired - Fee Related
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20200609 |
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| CF01 | Termination of patent right due to non-payment of annual fee |