CN210706113U - Efficient hot air compounding machine - Google Patents
Efficient hot air compounding machine Download PDFInfo
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- CN210706113U CN210706113U CN201921541739.8U CN201921541739U CN210706113U CN 210706113 U CN210706113 U CN 210706113U CN 201921541739 U CN201921541739 U CN 201921541739U CN 210706113 U CN210706113 U CN 210706113U
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Abstract
The utility model relates to a high-efficient hot-blast compounding machine. The utility model discloses a high-efficient hot-blast compounding machine, include: the device comprises a rack, a compression roller seat, a hot air spraying seat and an automatic feeding device; an upper feeding channel and a lower feeding channel for pearl cotton to pass through are arranged in the rack; an upper compression roller and a lower compression roller which are horizontally arranged are arranged on the compression roller seat, the upper compression roller is arranged above the lower compression roller in parallel, a composite channel capable of being compounded with pearl cotton is reserved between the upper compression roller and the lower compression roller, and the composite channel is communicated with the upper feeding channel and the lower feeding channel; the automatic feeding device is arranged on the front sides of the upper feeding channel and the lower feeding channel. The utility model discloses a high-efficient hot-blast compounding machine has full automatically regulated, adjust efficient, adjust more accurate, can avoid the cotton scald of pearl bad, but autoloading, save the cost of labor, pay-off efficient and characteristics such as operation safety.
Description
Technical Field
The utility model relates to a cotton compound field of pearl especially relates to a high-efficient hot-blast compounding machine.
Background
The existing hot air compounding machine adjusts two pressure rolls through manual operation to adapt to the pearl cotton with different thicknesses, and when the pearl cotton is loaded, the material needs to be manually dragged and dropped through the middle positions of the two pressure rolls. And the existing hot air compounding machine manually feeds materials to a compounding position, so that the labor cost is high, the feeding efficiency is low, and the safety factor of production operation is low.
Therefore, a high-efficiency hot air compounding machine which has the advantages of full automatic adjustment, high adjustment efficiency, more accurate adjustment, automatic feeding, high feeding efficiency and safety is needed.
SUMMERY OF THE UTILITY MODEL
Based on this, the utility model aims to provide a high-efficient hot-blast compounding machine with characteristics such as full automatically regulated, adjust efficient, adjust more accurate, autoloading, pay-off are efficient and safe.
A high-efficiency hot air compounding machine comprises a machine frame, a compression roller seat, a hot air spraying seat and an automatic feeding device; an upper feeding channel and a lower feeding channel for pearl cotton to pass through are arranged in the rack, and the compression roller seat, the hot air spraying seat and the automatic feeding device are all arranged on the rack; the compression roller seat is arranged at the rear sides of the upper feeding channel and the lower feeding channel, an upper compression roller and a lower compression roller which are horizontally arranged are arranged on the compression roller seat, the upper compression roller is arranged above the lower compression roller in parallel, the upper compression roller and the lower compression roller can be pivoted on the compression roller seat in a vertically movable manner, a composite channel capable of being compounded with pearl cotton is reserved between the upper compression roller and the lower compression roller, and the composite channel is communicated with the upper feeding channel and the lower feeding channel; the press roller seat is also provided with a first driving assembly capable of driving the upper press roller to move up and down and a second driving assembly capable of driving the lower press roller to move up and down, the first driving assembly is in transmission connection with the upper press roller, and the second driving assembly is in transmission connection with the lower press roller; the hot air spraying seat is arranged on the front side of the composite channel in a back-and-forth moving mode and is positioned between the upper feeding channel and the lower feeding channel; the automatic feeding device is arranged on the front sides of the upper feeding channel and the lower feeding channel.
The high-efficiency hot air compounding machine of the utility model sets the upper compression roller and the lower compression roller to be capable of moving up and down, sets the first driving component and the second driving component, when pearl cotton with different thicknesses is compounded, the height of the hot air spraying seat is kept unchanged, and the upper and lower positions of the upper compression roller and the lower compression roller can be synchronously adjusted only by starting the first driving component and the second driving component, so that the upper compression roller moves up by a certain amount, the lower compression roller moves down by a certain amount, and the adjusting efficiency and the accuracy are higher; the hot air spraying seat is arranged in a manner of moving back and forth, and is moved back during feeding, and is moved forward during compounding, so that pearl cotton can be prevented from being scalded when the hot air spraying seat is used for feeding; the automatic feeding device can automatically drive the pearl cotton to the composite channel between the upper pressing roller and the lower pressing roller, manual feeding is omitted, and feeding efficiency is high.
Further preferably, an upper compression roller frame and a lower compression roller frame are arranged on the compression roller seat, the upper compression roller is pivoted on the upper compression roller frame, and the lower compression roller is pivoted on the lower compression roller frame; the first driving assembly comprises a first screw rod and a first motor capable of driving the first screw rod to do vertical linear motion; the first screw rod is vertically arranged at the upper part of the compression roller seat in a way of moving up and down, and the lower end of the first screw rod is connected with the upper compression roller frame; the first motor is arranged at the upper part of the compression roller seat, and the output end of the first motor is in transmission connection with the first screw rod; the second driving assembly comprises a second screw rod and a second motor capable of driving the second screw rod to do vertical linear motion; the second screw rod is vertically arranged at the lower part of the compression roller seat in a way of moving up and down, and the upper end of the second screw rod is connected with the lower compression roller frame; the second motor is arranged on the lower portion of the compression roller seat, and the output end of the second motor is in transmission connection with the second screw rod.
Further preferably, the roller seat is further provided with a third motor capable of driving the upper roller to rotate and a fourth motor capable of driving the lower roller to rotate, the third motor is arranged on the upper roller frame, the output end of the third motor is in transmission connection with the upper roller, the fourth motor is fixed on the lower roller frame, and the output end of the fourth motor is in transmission connection with the lower roller.
Further preferably, the automatic feeding device comprises a first feeding assembly and a second feeding assembly, the first feeding assembly is arranged on the rack and positioned at the inlet of the upper feeding channel, and the second feeding assembly is arranged on the rack and positioned at the inlet of the lower feeding channel; the first feeding assembly and the second feeding assembly respectively comprise an upper feeding roller, a lower feeding roller, an upper feeding frame, a lower feeding frame, a third screw rod, a fifth motor capable of driving the third screw rod to do vertical linear motion and a sixth motor capable of driving the lower feeding roller to rotate; the upper feeding roller is pivoted on the upper feeding frame; the lower feeding roller is pivoted on the lower feeding frame and is arranged below the upper feeding roller in parallel; the lower feeding frame is fixed on the rack and is positioned below the upper feeding frame; the third screw rod is vertically arranged on the rack and positioned above the lower feeding frame in a manner of moving up and down, and the lower end of the third screw rod is connected with the upper feeding frame; the fifth motor is fixed on the rack and positioned above the lower feeding frame, and the output end of the fifth motor is in transmission connection with the third screw rod; the sixth motor is fixed on the lower feeding frame, and the output end of the sixth motor is in transmission connection with the lower feeding roller.
Further preferably, the efficient hot air compound machine further comprises a first tensioning assembly and a second tensioning assembly, the first tensioning assembly is arranged on the rack and located on the front side of the first feeding assembly, and the second tensioning assembly is arranged on the rack and located on the front side of the second feeding assembly; the first tensioning assembly and the second tensioning assembly respectively comprise a tensioning piece capable of tensioning pearl wool and an adjusting piece capable of adjusting the tensioning angle of the tensioning piece; the tensioning piece is pivoted on the rack, and an opening through which the pearl cotton can pass is formed in the tensioning piece; the adjusting piece is arranged on the frame and connected with the tensioning piece.
Further preferably, still be equipped with on the tensioning piece and can be right the opening width carries out spacing locating part of adjusting, the mobilizable setting of locating part is in on the tensioning piece.
Further preferably, the efficient hot air compounding machine further comprises a first needle roller and a second needle roller which are horizontally arranged, wherein the first needle roller is pivoted on the rack and is positioned between the upper feeding channel and the first feeding assembly; the second needle roller is pivoted on the rack and is positioned between the lower feeding channel and the second feeding assembly.
Further preferably, a plurality of hot air jetting cavities are arranged on the hot air jetting seat, the hot air jetting cavities are horizontally arranged on the front side of the composite channel, each hot air jetting cavity is internally provided with a heating element, and the rear end of each hot air jetting cavity is provided with a hot air outlet.
Preferably, the high-efficiency hot air compounding machine further comprises a seventh motor capable of driving the hot air spraying seat to move back and forth, the seventh motor is horizontally arranged on the rack and positioned in front of the hot air spraying seat, and an output end of the seventh motor is in transmission connection with the hot air spraying seat.
Further preferably, cooling cavities are arranged on the lower end face of the upper feeding channel and the upper end face of the lower feeding channel, a water inlet and a water outlet are formed in each cooling cavity, and the cooling cavities are connected with an external cooling water tank into a water circulation loop through the water inlet and the water outlet.
Compared with the prior art, the high-efficiency hot air compounding machine of the utility model has the advantages that the upper compression roller and the lower compression roller are both arranged to move up and down and are arranged with the first driving component and the second driving component, the height of the hot air spraying seat is kept unchanged when pearl cotton with different thicknesses is compounded, the upper and lower positions of the upper compression roller and the lower compression roller can be synchronously adjusted only by starting the first driving component and the second driving component, the upper compression roller moves up by a certain amount, the lower compression roller moves down by a certain amount, and the adjusting efficiency and the accuracy are both higher; the hot air spraying seat is arranged in a manner of moving back and forth, and is moved back during feeding, and is moved forward during compounding, so that pearl cotton can be prevented from being scalded when the hot air spraying seat is used for feeding; automatic feeding's setting can be automatic with the cotton transmission of pearl extremely go up the compression roller with compound passageway between the compression roller down removes artifical pay-off from, and the pay-off is efficient, when combined material, set up before the pay-off passageway the needle roller can punch the gassing to the material in advance, and the product of avoiding after the complex appears the bubble phenomenon, has improved the compound qualification rate of material. The utility model discloses a high-efficient hot-blast compounding machine has full automatically regulated, adjust efficient, adjust more accurate, can avoid the cotton scald of pearl bad, but autoloading, save the cost of labor, pay-off efficient and characteristics such as operation safety.
For a better understanding and an implementation, the present invention is described in detail below with reference to the accompanying drawings.
Drawings
Fig. 1 is a perspective view of the internal structure of the high-efficiency hot air compound machine of the present invention.
Fig. 2 is a schematic structural view of the press roll seat of the high-efficiency hot air compounding machine of the present invention.
Fig. 3 is a schematic structural view of a hot air blowing base of the high-efficiency hot air laminating machine of the present invention.
Fig. 4 is a schematic structural view of the automatic feeding device of the high-efficiency hot air compounding machine of the present invention.
Fig. 5 is a schematic structural view of the high-efficiency hot air compound machine of the present invention.
Fig. 6 is a partially enlarged view of the area a in fig. 5.
Fig. 7 is a schematic structural diagram of the upper feeding channel, the lower feeding channel and the cooling cavity of the high-efficiency hot air compound machine of the present invention.
Fig. 8 is a schematic structural view of the first needle roller and the second needle roller of the high-efficiency hot air compound machine of the present invention.
Fig. 9 is a schematic view of the high-efficiency hot air compounding machine of the present invention in which two bundles of pearl cotton are placed at the front side.
Detailed Description
The terms of orientation of up, down, left, right, front, back, top, bottom, and the like referred to or may be referred to in this specification are defined relative to the configuration shown in the drawings, and are relative terms, and thus may be changed correspondingly according to the position and the use state of the device. Therefore, these and other directional terms should not be construed as limiting terms.
Referring to fig. 1, fig. 1 is a perspective view of an internal structure of a high-efficiency hot air compounding machine according to the present invention.
The utility model discloses a high-efficiency hot air compounding machine, which comprises a frame 1, a compression roller seat 2, a hot air jetting seat 3 and an automatic feeding device 4; an upper feeding channel 101 and a lower feeding channel 102 for pearl wool to pass through are arranged in the rack 1, and the compression roller seat 2, the hot air spraying seat 3 and the automatic feeding device 4 are all arranged on the rack 1.
The compression roller seat 2 is arranged at the rear side of the upper feeding channel 101 and the lower feeding channel 102, an upper compression roller 201 and a lower compression roller 202 which are horizontally arranged are arranged on the compression roller seat 2, the upper compression roller 201 is arranged above the lower compression roller 202 in parallel, the upper compression roller 201 and the lower compression roller 202 can be pivoted on the compression roller seat 2 in a vertically moving mode, a composite channel 203 capable of compounding pearl wool is reserved between the upper compression roller 201 and the lower compression roller 202, and the composite channel 203 is communicated with the upper feeding channel 101 and the lower feeding channel 102; the press roller seat 2 is further provided with a first driving assembly 204 capable of driving the upper press roller 201 to move up and down and a second driving assembly 205 capable of driving the lower press roller 202 to move up and down, the first driving assembly 204 is in transmission connection with the upper press roller 201, and the second driving assembly 205 is in transmission connection with the lower press roller 202.
The hot air spraying base 3 is arranged at the front side of the composite channel 203 and can move back and forth and is positioned between the upper feeding channel 101 and the lower feeding channel 102.
The automatic feeding device 4 is disposed in front of the upper feeding path 101 and the lower feeding path 102.
The utility model discloses a high-efficient hot-blast compounding machine, with go up the compression roller 201 with the compression roller 202 is all set up to reciprocate, and set up first drive assembly 204 with second drive assembly 205, when the pearl cotton of different thickness is compound, hot-blast blowout seat 3 height keeps unchanged, only through starting first drive assembly 204 with second drive assembly 205, can synchronous adjustment go up compression roller 201 with the compression roller 202 from top to bottom position, how much upward the compression roller 201 shifts up, how much downward the compression roller 202 just shifts down, and regulation efficiency and accuracy are all higher; the hot air spraying seat 3 is arranged in a manner of moving back and forth, the hot air spraying seat 3 is moved back during feeding, and the hot air spraying seat 3 is moved forward during compounding, so that pearl cotton can be prevented from being scalded by the hot air spraying seat 3 during feeding; the automatic feeding device 4 can automatically drive the pearl cotton to the composite channel between the upper pressing roller 201 and the lower pressing roller 202, manual feeding is omitted, and feeding efficiency is high.
The height of the front end of the upper feeding channel 101 is higher than that of the rear end thereof, and the height of the front end of the lower feeding channel 102 is lower than that of the rear end thereof. Due to the arrangement, the pearl cotton passing through the upper feeding channel 101 and the lower feeding channel 102 is guided into the composite channel 203, a conical space is reserved for the hot air spraying seat 3, the overall matching degree is higher, and the pearl cotton is more smooth in compounding.
Referring to fig. 2, fig. 2 is a schematic structural view of a press roller seat of the high-efficiency hot air compounding machine of the present invention.
An upper compression roller frame 206 and a lower compression roller frame 207 are arranged on the compression roller seat 2, the upper compression roller 201 is pivoted on the upper compression roller frame 206, and the lower compression roller 202 is pivoted on the lower compression roller frame 207; the first driving assembly 204 includes a first lead screw 2041 and a first motor 2042 capable of driving the first lead screw 2041 to perform vertical linear motion; the first lead screw 2041 is vertically arranged at the upper part of the compression roller seat 2 and can move up and down, and the lower end of the first lead screw 2041 is connected with the upper compression roller frame 206; the first motor 2042 is arranged at the upper part of the compression roller seat 2, and the output end of the first motor 2042 is in transmission connection with the first screw rod 2041; the second driving assembly 205 comprises a second lead screw 2051 and a second motor 2052 which can drive the second lead screw 2051 to do vertical linear motion; the second screw rod 2051 is vertically arranged at the lower part of the compression roller seat 2 in a way of moving up and down, and the upper end of the second screw rod 2051 is connected with the lower compression roller frame 207; the second motor 2052 is arranged at the lower part of the compression roller seat 2, and the output end of the second motor 2052 is in transmission connection with the second screw rod 2051. The upper compression roller frame 206 and the lower compression roller frame 207 are arranged to facilitate the installation of the upper compression roller 201 and the lower compression roller 202; the first motor 2042 and the first lead screw 2041 are arranged to drive the upper compression roller frame 206 to move up and down, so as to drive the upper compression roller 201 to move up and down; the second motor 2052 and the second screw 2051 are arranged to drive the lower roller frame 207 to move up and down, so as to rotate the lower roller 202 to move up and down.
Specifically, the first driving assembly 204 further includes a driving wheel 2043, a driven wheel 2044 and a synchronous belt 2045, the driving wheel 2043 is disposed at the output end of the first motor 2042, the driven wheel 2044 is sleeved on the first lead screw 2041, and the driving wheel 2043 is in transmission connection with the driven wheel 2044 through the synchronous belt 2045. So set up, be convenient for first motor 2042 conveys its kinetic energy to first lead screw 2041 to drive first lead screw 2041 reciprocates. The second driving assembly 205 is also driven by the above-mentioned transmission.
The press roller seat 2 is further provided with a third motor 208 capable of driving the upper press roller 201 to rotate and a fourth motor 209 capable of driving the lower press roller 202 to rotate, the third motor 208 is arranged on the upper press roller frame 206, the output end of the third motor 208 is in transmission connection with the upper press roller 201, the fourth motor 209 is fixed on the lower press roller frame 207, and the output end of the fourth motor 209 is in transmission connection with the lower press roller 202. The third motor 208 can drive the upper pressing roller 201 to rotate, and the fourth motor 209 can drive the lower pressing roller 202 to rotate, so that the pearl cotton is driven during compounding.
Please refer to fig. 3, fig. 3 is a schematic structural diagram of a hot air blowing seat of the high-efficiency hot air combining machine of the present invention.
The hot air spraying seat 3 is provided with a plurality of hot air spraying cavities 301, the hot air spraying cavities 301 are horizontally arranged on the front side of the composite channel 203, each hot air spraying cavity 301 is internally provided with a heating element, and the rear end of each hot air spraying cavity 301 is provided with a hot air outlet 3011. By adopting the arrangement of the hot air spraying cavities 301, hot air sprayed by the hot air spraying seats 3 can be more uniform, and the compounded pearl cotton is smoother.
The hot air spraying seat 3 is further provided with a sliding block 302, the rack 1 is provided with a sliding rail 103 which is horizontally arranged, the sliding rail 103 is positioned between the upper feeding channel 101 and the lower feeding channel 102 and is positioned on the front side of the composite channel 203, and the sliding block 302 is slidably arranged on the sliding rail 103. The arrangement of the sliding block 302 and the sliding rail 103 is convenient for the hot air spraying base 3 to move back and forth.
The high-efficiency hot air compounding machine further comprises a seventh motor 5 capable of driving the hot air spraying seat 3 to move back and forth, the seventh motor 5 is horizontally arranged on the rack 1 and located on the front side of the hot air spraying seat 3, and the output end of the seventh motor 5 is in transmission connection with the hot air spraying seat 3. The seventh motor 5 can drive the hot air jetting seat 3 to move back and forth, so that the hot air jetting seat 3 can move back and forth more conveniently.
Specifically, in order to enable the power of the seventh motor 5 to better drive the hot air blowing base 3, a fourth screw 104 is further arranged on the frame 1, the fourth screw 104 is transversely arranged on the front side of the hot air blowing base 3, the rear end of the fourth screw 104 is connected with the hot air blowing base 3, and the output end of the seventh motor 5 is in transmission connection with the fourth screw 104.
Referring to fig. 1 and 4, fig. 4 is a schematic structural diagram of an automatic feeding device of a high-efficiency hot air compounding machine according to the present invention.
The automatic feeding device 4 comprises a first feeding assembly 401 and a second feeding assembly 402, the first feeding assembly 401 is arranged on the frame 1 and positioned at the inlet of the upper feeding channel 101, and the second feeding assembly 402 is arranged on the frame 1 and positioned at the inlet of the lower feeding channel 102; the first feeding assembly 401 and the second feeding assembly 402 respectively comprise an upper feeding roller 4011, a lower feeding roller 4012, an upper feeding frame 4013, a lower feeding frame 4014, a third screw 4015, a fifth motor 4016 capable of driving the third screw 4015 to do vertical linear motion, and a sixth motor 4017 capable of driving the lower feeding roller 4012 to rotate; the upper feeding roller 4011 is pivoted on the upper feeding frame 4013; the lower feeding roller 4012 is pivoted on the lower feeding frame 4014 and is arranged below the upper feeding roller 4011 in parallel; the lower feeding frame 4014 is fixed on the frame 1 and is positioned below the upper feeding frame 4013; the third screw 4015 is vertically arranged on the rack 1 and above the lower feeding frame 4014 in a manner of moving up and down, and the lower end of the third screw 4015 is connected with the upper feeding frame 4013; the fifth motor 4016 is fixed on the frame 1 and positioned above the lower feeding frame 4014, and the output end of the fifth motor 4016 is in transmission connection with the third screw 4015; the sixth motor 4017 is fixed on the lower feeding frame 4014, and the output end of the sixth motor 4017 is in transmission connection with the lower feeding roller 4012. The first feeding assembly 401 and the second feeding assembly 402 are arranged to facilitate the pearl wool to be conveyed into the composite channel 203 through the upper feeding channel 101 or the lower feeding channel 102. The specific transmission method is as follows: the front ends of two rolls of pearl cotton are respectively placed on lower feed rollers 4012 of the first feed assembly 401 and the second feed assembly 402, the upper feed rollers 4011 move downwards to clamp the pearl cotton under the drive of the third screw 4015 and the fifth motor 4016, the sixth motor 4017 drives the lower feed rollers 4012 to rotate so as to drive the pearl cotton, and during compounding, the upper feed rollers 4011 move upwards under the drive of the third screw 4015 and the fifth motor 4016.
Specifically, the height of the upper end face of the lower feeding roller 4012 of the first feeding assembly 401 on the rack 1 is slightly higher than the height of the lower end face of the upper feeding channel 101 on the rack 1; the height of the upper end face of the lower feeding roller 4012 of the second feeding assembly 402 on the machine frame 1 is slightly higher than that of the lower end face of the lower feeding channel 102 on the machine frame 1. Due to the arrangement, the pearl cotton can conveniently and smoothly enter the upper feeding channel 101 and the lower feeding channel 102.
The mode that the fifth motor 4016 drives the upper feeding roller 4011 to move up and down is the same as the mode that the first motor 2042 drives the upper pressing roller to move up and down 201.
In order to drive the upper feeding roller 4011 to rotate, an eighth motor 4018 is further arranged on the upper feeding frame 4013, and an output end of the eighth motor 4018 is in transmission connection with the upper feeding roller 4011.
Referring to fig. 1 and 5, fig. 5 is a schematic structural diagram of the high-efficiency hot air compounding machine of the present invention.
The efficient hot air compound machine further comprises a first tensioning assembly 6 and a second tensioning assembly 7, wherein the first tensioning assembly 6 is arranged on the rack 1 and located on the front side of the first feeding assembly 401, and the second tensioning assembly 7 is arranged on the rack 1 and located on the front side of the second feeding assembly 402; the first tensioning assembly 6 and the second tensioning assembly 7 both comprise a tensioning member 601 capable of tensioning pearl wool and an adjusting member 602 capable of adjusting the tensioning angle of the tensioning member 601; the tensioning piece 601 is pivoted on the frame 1, and an opening through which pearl cotton can pass is formed in the tensioning piece 601; the adjusting part 602 is arranged on the machine frame 1 and connected to the tensioning part 601. The first tensioning assembly 6 and the second tensioning assembly 7 can tension pearl cotton to be compounded, so that the feeding of the first feeding assembly 401 and the second feeding assembly 402 is facilitated.
Still be equipped with on the tensioning part 601 and can be right the opening width carries out spacing regulating locating part 603, the mobilizable setting of locating part 603 is in on the tensioning part 601. The setting of locating part 603 is convenient for right the opening width limits, more accords with the cotton width of the pearl that needs the complex, prevents that the pearl is cotton to be in move on the tensioning member 601.
Specifically, tensioning member 601 includes 2 tensioning roller shafts 6011 and can fix the fixed plate 6012, 2 of tensioning roller shaft 6011 all fixes on fixed plate 6012, 2 tensioning roller shaft 6011 is parallel to each other, 2 leave the interval that can supply the cotton of pearl to pass between the tensioning roller shaft 6011, 2 interval between the tensioning roller shaft 6011 forms the opening, the mobilizable setting in 2 of locating part 603 is on the tensioning roller shaft 6011, fixed plate 6012 pin joint in on the frame 1, regulating part 602 with fixed plate 6012 is connected. When the tension device is used, the pearl wool penetrates through the space between the 2 tension roller shafts 6011, and the tension angle is adjusted through the adjusting piece 602.
The limiting members 603 include 2 limiting plates capable of sliding on the tensioning roller shaft 6011, each limiting plate is provided with 2 through holes, and each limiting plate is provided with 2 through holes which are respectively slidably sleeved on the 2 limiting plates and the tensioning roller shaft 6011. When the device is used, the width reserved between the 2 limiting plates is adjusted.
A roller is arranged on the fixing plate 6012, and the fixing plate 6012 is pivoted with the rack 1 through the roller; the adjusting part 602 comprises a fixing block 6021, a first through hole is arranged at the front side of the fixing block 6021, a second through hole is arranged at one side of the fixing block 6021 facing the fixing plate 6012, the first through hole is communicated with the second through hole, a first roller 6022, a second roller and a positive displacement gear are arranged in the fixing block, the front end of the first roller 6022 extends out from the first through hole, one end of the second roller extends out from the second through hole and is in transmission connection with the roller, the first roller 6022 is in transmission connection with the second roller through the positive displacement gear, and a roller 6023 is arranged at the front end of the first roller 6022. So configured, the tension angle of the fixing plate 6012 can be adjusted by rotating the roller 6023.
In order to rotate the roller 6023, a handle 6024 for holding is arranged on the roller 6023.
Referring to fig. 7, fig. 7 is a schematic structural diagram of an upper feeding channel, a lower feeding channel and a cooling cavity of the high-efficiency hot air compound machine of the present invention.
And cooling cavities 8 are arranged on the lower end face of the upper feeding channel 101 and the upper end face of the lower feeding channel 102, a water inlet 801 and a water outlet 802 are arranged on each cooling cavity 8, and the cooling cavities 8 are connected with an external cooling water tank into a water circulation loop through the water inlets 801 and the water outlets 802. The cooling cavity 8 is arranged to prevent heat of the hot air jetting base 3 from being transferred to the upper feeding channel 101 and the lower feeding channel 102, so that the composite pearl wool is deformed in advance.
Referring to fig. 8, fig. 8 is a schematic structural view of a first needle roller and a second needle roller of the high-efficiency hot air compound machine of the present invention.
The efficient hot air compounding machine further comprises a first needle roller 9 and a second needle roller 10 which are horizontally arranged, wherein the first needle roller 9 is pivoted on the rack 1 and is positioned between the upper feeding channel 101 and the first feeding component 401; the second needle roller 10 is pivoted on the frame 1 and located between the lower feeding channel 102 and the second feeding assembly 402. The arrangement of the first needle roller 9 and the second needle roller 10 is convenient for punching and ventilating the pearl cotton coil stock entering the upper feeding channel 101 and the lower feeding channel 102, so that bubbles of the compounded coil stock can be avoided, and the qualified rate of material compounding is improved.
Preferably, a first needle roller frame 105 and a second needle roller frame 106 are further arranged on the frame 1, and the first needle roller frame 105 is located between the upper feeding channel 101 and the first feeding assembly 401; the second needle roller housing 106 is positioned between the lower feed channel 102 and the second feed assembly 402; the high-efficiency hot air compounding machine further comprises a first electric push rod 11 and a second electric push rod 12, the first electric push rod 11 can drive the first needle roller 9 to move up and down, the second electric push rod 12 can drive the second needle roller 10 to move up and down, the first electric push rod 11 is vertically arranged on the first needle roller frame 105, and a push rod of the first electric push rod 11 is pivoted with the first needle roller 9; the second electric push rod 12 is vertically arranged on the second needle roller frame 106, and the push rod of the second electric push rod 12 is pivoted with the second needle roller 10. So set up, first electric push rod 11 can drive first stitch roller 9 reciprocates, second electric push rod 12 can drive second stitch roller 10 reciprocates to match the cotton of different thickness pearl.
Specifically, for convenience, the push rods of the first electric push rod 11 and the second electric push rod 12 are respectively pivoted to the first needle roller 9 and the second needle roller 10, the push rods of the first electric push rod 11 and the second electric push rod 12 are respectively provided with a fixing block 111, and the first needle roller 9 and the second needle roller 10 are respectively pivoted to the first electric push rod 11 and the fixing block 111 on the second electric push rod 12.
Referring to fig. 9, fig. 9 is a schematic view of the high-efficiency hot air compounding machine of the present invention with two bundles of pearl cotton placed on the front side.
The utility model discloses a high-efficient hot-blast compounding machine theory of operation:
1. two bundles of pearl cotton are placed at the front side of the frame 1 in tandem through a pearl cotton frame;
2. the front end of a bundle of pearl cotton passes through 2 of the first tensioning assembly 6, can be arranged between the tensioning roller shafts 6011 and on the lower feeding roller 4012 of the first feeding assembly 401, the angle of the fixing plate 6012 is adjusted by the adjusting piece 602 to tension the pearl cotton, and another bundle of pearl cotton is arranged on the lower feeding roller 4012 of the second feeding assembly 402 in the above manner;
3. the upper feeding rollers 4011 of the first feeding assembly 401 and the second feeding assembly 402 both move downwards to clamp the pearl cotton under the driving of the third screw 4015 and the fifth motor 4016, and the sixth motor 4017 drives the lower feeding roller 4012 to rotate to convey the pearl cotton to the composite channel 203 through the upper feeding channel 101 and the lower feeding channel 102;
4. in the conveying process, two bundles of pearl cotton are respectively punched under the first needle roller 9 and the second needle roller 10.
5. The upper pressing roller 201 and the lower pressing roller 202 move up and down under the action of the first driving assembly 204 and the second driving assembly 205 respectively, and the width of the composite channel 203 is adjusted to adapt to the thickness of the composite pearl cotton;
6. the upper feeding rollers 4011 of the first feeding assembly 401 and the second feeding assembly 402 move upwards under the driving of the third screw 4015 and the fifth motor 4016, and pearl cotton is loosened; the hot air spraying seat 3 moves backwards to the front side of the composite channel 203 under the action of the seventh motor 5; the third motor 208 and the fourth motor 209 respectively drive the upper pressing roller 201 and the lower pressing roller 202 to rotate for pearl cotton compounding.
Compared with the prior art, the high-efficiency hot air compounding machine of the utility model has the advantages that the upper compression roller and the lower compression roller are both arranged to move up and down and are arranged with the first driving component and the second driving component, the height of the hot air spraying seat is kept unchanged when pearl cotton with different thicknesses is compounded, the upper and lower positions of the upper compression roller and the lower compression roller can be synchronously adjusted only by starting the first driving component and the second driving component, the upper compression roller moves up by a certain amount, the lower compression roller moves down by a certain amount, and the adjusting efficiency and the accuracy are both higher; the hot air spraying seat is arranged in a manner of moving back and forth, and is moved back during feeding, and is moved forward during compounding, so that pearl cotton can be prevented from being scalded when the hot air spraying seat is used for feeding; automatic feeding's setting can be automatic with the cotton transmission of pearl extremely go up the compression roller with compound passageway between the compression roller down removes artifical pay-off from, and the pay-off is efficient, when combined material, set up before the pay-off passageway the needle roller can punch the gassing to the material in advance, and the product of avoiding after the complex appears the bubble phenomenon, has improved the compound qualification rate of material. The utility model discloses a high-efficient hot-blast compounding machine has full automatically regulated, adjust efficient, adjust more accurate, can avoid the cotton scald of pearl bad, but autoloading, save the cost of labor, pay-off efficient and characteristics such as operation safety.
The above-mentioned embodiments only represent some embodiments of the present invention, and the description thereof is specific and detailed, but not to be construed as limiting the scope of the present invention. It should be noted that, for those skilled in the art, without departing from the spirit of the present invention, several variations and modifications can be made, which are within the scope of the present invention.
Claims (10)
1. The utility model provides a high-efficient hot-blast compounding machine which characterized in that: comprises a frame, a compression roller seat, a hot air spraying seat and an automatic feeding device; an upper feeding channel and a lower feeding channel for pearl cotton to pass through are arranged in the rack, and the compression roller seat, the hot air spraying seat and the automatic feeding device are all arranged on the rack;
the compression roller seat is arranged at the rear sides of the upper feeding channel and the lower feeding channel, an upper compression roller and a lower compression roller which are horizontally arranged are arranged on the compression roller seat, the upper compression roller is arranged above the lower compression roller in parallel, the upper compression roller and the lower compression roller can be pivoted on the compression roller seat in a vertically movable manner, a composite channel capable of being compounded with pearl cotton is reserved between the upper compression roller and the lower compression roller, and the composite channel is communicated with the upper feeding channel and the lower feeding channel; the press roller seat is also provided with a first driving assembly capable of driving the upper press roller to move up and down and a second driving assembly capable of driving the lower press roller to move up and down, the first driving assembly is in transmission connection with the upper press roller, and the second driving assembly is in transmission connection with the lower press roller;
the hot air spraying seat is arranged on the front side of the composite channel in a back-and-forth moving mode and is positioned between the upper feeding channel and the lower feeding channel;
the automatic feeding device is arranged on the front sides of the upper feeding channel and the lower feeding channel.
2. The high-efficiency hot air compound machine according to claim 1, wherein: the upper compression roller is pivoted on the upper compression roller frame, and the lower compression roller is pivoted on the lower compression roller frame;
the first driving assembly comprises a first screw rod and a first motor capable of driving the first screw rod to do vertical linear motion; the first screw rod is vertically arranged at the upper part of the compression roller seat in a way of moving up and down, and the lower end of the first screw rod is connected with the upper compression roller frame; the first motor is arranged at the upper part of the compression roller seat, and the output end of the first motor is in transmission connection with the first screw rod;
the second driving assembly comprises a second screw rod and a second motor capable of driving the second screw rod to do vertical linear motion; the second screw rod is vertically arranged at the lower part of the compression roller seat in a way of moving up and down, and the upper end of the second screw rod is connected with the lower compression roller frame; the second motor is arranged on the lower portion of the compression roller seat, and the output end of the second motor is in transmission connection with the second screw rod.
3. The high-efficiency hot air compound machine according to claim 2, wherein: the press roller seat is further provided with a third motor capable of driving the upper press roller to rotate and a fourth motor capable of driving the lower press roller to rotate, the third motor is arranged on the upper press roller frame, the output end of the third motor is connected with the upper press roller in a transmission mode, the fourth motor is fixed on the lower press roller frame, and the output end of the fourth motor is connected with the lower press roller in a transmission mode.
4. The high-efficiency hot air compound machine according to claim 1, wherein: the automatic feeding device comprises a first feeding component and a second feeding component, the first feeding component is arranged on the rack and positioned at the inlet of the upper feeding channel, and the second feeding component is arranged on the rack and positioned at the inlet of the lower feeding channel;
the first feeding assembly and the second feeding assembly respectively comprise an upper feeding roller, a lower feeding roller, an upper feeding frame, a lower feeding frame, a third screw rod, a fifth motor capable of driving the third screw rod to do vertical linear motion and a sixth motor capable of driving the lower feeding roller to rotate; the upper feeding roller is pivoted on the upper feeding frame; the lower feeding roller is pivoted on the lower feeding frame and is arranged below the upper feeding roller in parallel; the lower feeding frame is fixed on the rack and is positioned below the upper feeding frame; the third screw rod is vertically arranged on the rack and positioned above the lower feeding frame in a manner of moving up and down, and the lower end of the third screw rod is connected with the upper feeding frame; the fifth motor is fixed on the rack and positioned above the lower feeding frame, and the output end of the fifth motor is in transmission connection with the third screw rod; the sixth motor is fixed on the lower feeding frame, and the output end of the sixth motor is in transmission connection with the lower feeding roller.
5. The high-efficiency hot air compound machine according to claim 4, wherein: the efficient hot air compounding machine further comprises a first tensioning assembly and a second tensioning assembly, the first tensioning assembly is arranged on the rack and located on the front side of the first feeding assembly, and the second tensioning assembly is arranged on the rack and located on the front side of the second feeding assembly; the first tensioning assembly and the second tensioning assembly respectively comprise a tensioning piece capable of tensioning pearl wool and an adjusting piece capable of adjusting the tensioning angle of the tensioning piece; the tensioning piece is pivoted on the rack, and an opening through which the pearl cotton can pass is formed in the tensioning piece; the adjusting piece is arranged on the frame and connected with the tensioning piece.
6. The high-efficiency hot air compound machine according to claim 5, wherein: still be equipped with on the tensioning piece and can be right opening width carries out spacing regulation's locating part, the mobilizable setting of locating part is in on the tensioning piece.
7. The high-efficiency hot air compound machine according to claim 4, wherein: the efficient hot air compounding machine further comprises a first needle roller and a second needle roller which are horizontally arranged, and the first needle roller is pivoted on the rack and is positioned between the upper feeding channel and the first feeding assembly; the second needle roller is pivoted on the rack and is positioned between the lower feeding channel and the second feeding assembly.
8. The high-efficiency hot air compound machine according to claim 1, wherein: the hot air spraying seat is provided with a plurality of hot air spraying cavities which are horizontally arranged on the front side of the composite channel, each hot air spraying cavity is internally provided with a heating piece, and the rear end of each hot air spraying cavity is provided with a hot air outlet.
9. The high-efficiency hot air compound machine according to claim 8, wherein: the high-efficiency hot air compounding machine further comprises a seventh motor capable of driving the hot air spraying seat to move back and forth, the seventh motor is horizontally arranged on the rack and located on the front side of the hot air spraying seat, and the output end of the seventh motor is in transmission connection with the hot air spraying seat.
10. The high-efficiency hot air compound machine according to any one of claims 1 to 9, wherein: the upper feeding channel and the lower feeding channel are respectively provided with a cooling cavity on the lower end face and the upper end face, the cooling cavity is provided with a water inlet and a water outlet, and the cooling cavity is connected with an external cooling water tank through the water inlet and the water outlet to form a water circulation loop.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921541739.8U CN210706113U (en) | 2019-09-17 | 2019-09-17 | Efficient hot air compounding machine |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201921541739.8U CN210706113U (en) | 2019-09-17 | 2019-09-17 | Efficient hot air compounding machine |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110481033A (en) * | 2019-09-17 | 2019-11-22 | 广州千宝机械实业有限公司 | A kind of efficient hot-air compounding machine |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110481033A (en) * | 2019-09-17 | 2019-11-22 | 广州千宝机械实业有限公司 | A kind of efficient hot-air compounding machine |
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