CN210704864U

CN210704864U - Full-automatic locating, drilling and explosion screw mounting all-in-one machine

Info

Publication number: CN210704864U
Application number: CN201921774054.8U
Authority: CN
Inventors: 刘勇
Original assignee: Dongguan Meiqi Intelligent Technology Co Ltd
Current assignee: Dongguan Meiqi Intelligent Technology Co Ltd
Priority date: 2019-10-22
Filing date: 2019-10-22
Publication date: 2020-06-09
Anticipated expiration: 2029-10-22

Abstract

The utility model discloses a full-automatic drill hole of seeking position and draw and explode screw installation all-in-one, include the elevating platform that up sets gradually down, a support frame, crawler-type removal chassis, elevating platform central authorities are provided with six robots, the end joint of six robots is provided with industry camera and A anchor clamps, the elevating platform is provided with the first box of placing the percussion drill all around at six robots respectively, the second of placing the screwdriver places the box, place a plurality of magazines that draw and explode the screw, the third of placing metal detector places the box, the percussion drill, the screwdriver, metal detector all is provided with the B anchor clamps of constituteing the quick change device with the cooperation of A anchor clamps, be provided with the lift drive subassembly that the drive elevating platform reciprocated on the removal chassis. The utility model discloses a crawler-type removes the stability that the chassis improved whole machine, through the accurate removal of six robots, can handle the drilling of diameter 900mm within range, draw and explode the screw installation, realize the automatic drilling and the installation that draws and explode the screw to buildings such as ceiling.

Description

Full-automatic locating, drilling and explosion screw mounting all-in-one machine

Technical Field

The utility model relates to an engineering machine tool technical field, in particular to full-automatic seek position drilling and draw and explode screw installation all-in-one.

Background

When the floor ceiling is decorated at present, a hole is drilled in the ceiling by a manual hand-held electric drill, and before the hole is drilled, a construction platform needs to be moved to a roughly drilled area, and then a drill bit is abutted to the ceiling by a worker to work. The during operation is great because of the electric drill is to the people reaction force, and the precision of construction drilling produces the error easily, and long-time work can influence the pore and form because the holding power is not good, produces the influence to later stage construction. And artifical construction platform working area and construction height are limited, and every 2 to 4 drilling just need remove construction platform and continue the construction to next construction position, waste time and energy and efficiency is not high, to the drilling of 3 meters above especially industrial factory building, the high while construction area of floor height is big, and artifical drilling is very inconvenient. Still, the electric drill can produce a large amount of dust and can disturb constructor's sight when concrete drilling, leads to the drilling position to take place the deviation easily, influences the precision of construction, and the workman can its healthy in long-term work under dust environment moreover.

SUMMERY OF THE UTILITY MODEL

The utility model provides a technical problem to the defect that exists among the above-mentioned prior art, provide a full-automatic seek position drilling and draw and explode screw installation all-in-one to solve the problem that proposes among the above-mentioned background art.

In order to solve the technical problem, the utility model adopts the following technical scheme that the full-automatic locating, drilling and explosive screw installing all-in-one machine comprises a lifting platform, a support frame and a crawler-type moving chassis which are sequentially arranged from bottom to top, wherein the center of the lifting platform is provided with a six-axis robot, the end joint of the six-axis robot is provided with an industrial camera and a fixture A, the lifting platform is respectively provided with a first placing box for placing an impact drill, a second placing box for placing a screwdriver, a material box for placing a plurality of explosive screws and a third placing box for placing a metal detector around the six-axis robot, the impact drill, the screwdriver and the metal detector are all provided with a fixture B which is matched with the fixture A to form a quick-change device, and the moving chassis is provided with a lifting driving component for driving the lifting platform to move up and down; the six-axis robot is rapidly switched with a drilling robot, a pop screw mounting robot and a metal detection robot which are respectively composed of a percussion drill, a screwdriver and a metal detector through a quick change device.

As a further elaboration of the above technical solution:

in the technical scheme, a steel ball type locking plug is arranged at the axle center of the clamp B, and a locking socket is correspondingly arranged on the clamp A; the clamp B is provided with a locking pin on the outer circumference of the locking plug, and the clamp A is correspondingly provided with a locking hole; and a locking and separating air path is arranged between the clamp A and the clamp B.

In the technical scheme, the percussion drill is provided with a first mounting seat, the screwdriver is provided with a second mounting seat, the first mounting seat and the second mounting seat are L-shaped, the first mounting seat and the second mounting seat are both provided with fixing grooves in the inner sides of long edges, the percussion drill is connected with the fixing grooves of the first mounting seat in a clamped mode and is abutted against the inner sides of the short edges of the first mounting seat, a dust suction piece is arranged at the drill bit of the percussion drill, and the screwdriver is connected with the fixing grooves of the second mounting seat in a clamped mode and is abutted against the inner sides of the short edges of the second mounting seat.

In the above technical scheme, the first mounting seat and the second mounting seat are both provided with a circular truncated cone connected with the fixture B on the outer side of the short edge, and are both provided with a wedge-shaped table on the inner side of the short edge.

In the technical scheme, the second mounting seat is provided with a clamping assembly for clamping the expansion screw, the clamping assembly comprises a fixed seat, a connecting seat, a buffer spring, a cylindrical pin, an air cylinder and two clamps, the fixed seat is fixed on the outer side of the long edge of the second mounting seat, the cylindrical pin is arranged between the fixed seat and the connecting seat, the buffer spring is sleeved on the cylindrical pin, the air cylinder and the two clamps are arranged on the connecting seat, the roots of the two clamps are connected with the driving end of the air cylinder, the middle part of the clamps is pivoted with the connecting seat to form a fulcrum, the tail end of each clamp is provided with a crescent chuck, and the expansion screw is clamped at the front end of the screwdriver through the crescent chucks of the two clamps; the connecting seat is provided with a connecting column pivoted with the middle part of the clamp.

In the technical scheme, the inner side surface of the crescent chuck is provided with anti-skid insections.

In the above technical scheme, the material box is provided with a plurality of material holes, the material holes are distributed on the material box according to a 20 x 10 matrix arrangement, and the expansion screws are inserted in the material holes

In the technical scheme, a middle plate is arranged below the lifting platform, four upright posts are arranged between the lifting platform and the middle plate, the support frame comprises a support seat, four support columns and a base which are sequentially connected from top to bottom, the base is fixed on a movable chassis, and the four support columns are fixed between the support seat and the base; a main case and an operation panel are placed on the base, and the middle plate is provided with a control box connected with the six-axis robot; the lifting driving assembly is composed of four lifting push rods, the middle plate is located above the supporting seat, the lifting push rods are arranged between the supporting seat and the base along the supporting columns, and the driving ends of the lifting push rods are fixed with the middle plate.

In the technical scheme, the outer side of the upright post is provided with the inclined strut, and the lower end of the inclined strut is fixed with the movable chassis.

In the above technical scheme, the elevating platform is square, and first box, the second is placed box, magazine, third and is placed the box and set gradually on four corners of elevating platform along the clockwise.

Compared with the prior art, the beneficial effects of the utility model reside in that: the utility model has the advantages of reasonable structure, novel in design, the practicality is strong, removes the stability that the chassis improved whole machine through the crawler-type, through the accurate removal of six robots, can handle the drilling of diameter 900mm within range, draw and explode the screw installation, great improvement the ceiling drilling and draw the installation effectiveness who explodes the screw, the realization is to the automatic drilling of buildings such as ceiling and draw the installation that explodes the screw.

Drawings

FIG. 1 is a schematic view of the three-dimensional structure of the present invention (six-axis robot end joint changing percussion drill);

fig. 2 is a schematic view of the three-dimensional structure of the present invention (six-axis robot end joint screw driver replacement);

FIG. 3 is a schematic view of the structure of the lift table;

FIG. 4 is a schematic view of the screwdriver and clamping assembly.

In the figure: 1. moving the chassis; 21. a supporting seat; 22. a support pillar; 23. bracing; 24. a base; 25. a main chassis; 26. an operation panel; 3. a lifting push rod; 41. a lifting platform; 42. a column; 43. a middle plate; 44. a control box; 51. a first placing box; 52. a second placing box; 53. a magazine; 531. material holes; 54. a third placing box; 6. a six-axis robot; 61. a, clamping; 611. locking the socket; 612. a locking hole; 62. b, clamping; 621. locking the plug; 622. a locking pin; 63. an industrial camera; 7. percussion drilling; 71. a dust collection member; 72. a first mounting seat; 8. a screwdriver; 81. a second mounting seat; 82. a cylindrical pin; 83. a fixed seat; 84. a buffer spring; 85. a connecting seat; 86. connecting columns; 87. a clip; 88. a crescent-shaped chuck; 89. pulling and exploding the screw; 9. a metal detector; 101. fixing grooves; 102. a wedge-shaped table; 103. a round table.

Detailed Description

The present invention will be described in further detail with reference to the accompanying drawings.

The embodiments described by referring to the drawings are exemplary and intended to be used for explaining the present application and are not to be construed as limiting the present application. In the description of the present application, it is to be understood that the terms "center," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," and the like are used in the orientations and positional relationships indicated in the drawings for convenience in describing the present application and for simplicity in description, and are not intended to indicate or imply that the referenced devices or elements must have a particular orientation, be constructed in a particular orientation, and be operated in a particular manner, and thus should not be considered limiting. Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present application, "a plurality" means two or more unless specifically limited otherwise. In this application, unless expressly stated or limited otherwise, the terms "mounted," "connected," "secured," and the like are to be construed broadly and can include, for example, fixed connections, removable connections, or integral connections; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present application can be understood by those of ordinary skill in the art as appropriate. In this application, unless expressly stated or limited otherwise, the first feature "on" or "under" the second feature may comprise direct contact of the first and second features, or may comprise contact of the first and second features not directly but through another feature in between. Also, the first feature being "on," "above" and "over" the second feature includes the first feature being directly on and obliquely above the second feature, or merely indicating that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature includes the first feature being directly above and obliquely above the second feature, or simply meaning that the first feature is at a lesser level than the second feature.

As shown in fig. 1-4, a full-automatic locating, drilling and pop-up screw installing all-in-one machine comprises a lifting table 41, a support frame and a crawler-type moving chassis 1 which are sequentially arranged from bottom to top, wherein a six-axis robot 6 is arranged in the center of the lifting table 41, an industrial camera 63 and an a clamp 61 are arranged at the tail end joint of the six-axis robot 6, a first placing box 51 for placing a percussion drill 7, a second placing box 52 for placing a screwdriver 8, a material box 53 for placing a plurality of pop-up screws 89 and a third placing box 54 for placing a metal detector 9 are respectively arranged on the periphery of the six-axis robot 6 of the lifting table 41, the percussion drill 7, the screwdriver and the metal detector 9 are respectively provided with a B clamp 62 which is matched with the a clamp 61 to form a quick-change device, and a lifting driving component for driving the lifting table 41 to move; the six-axis robot 6 is rapidly switched among the drilling robot, the pop screw 89 mounting robot and the metal detection robot which respectively consist of the percussion drill 7, the screwdriver 8 and the metal detector 9 through a quick-change device, wherein the six-axis robot 6 in the embodiment adopts a roaming cooperative robot.

The axle center of the B clamp 62 is provided with a steel ball type locking plug 621, and the A clamp 61 is correspondingly provided with a locking socket 611; the B clamp 62 is provided with a locking pin 622 on the outer circumference of the locking plug 621, and the a clamp 61 is correspondingly provided with a locking hole 612; and a locking and separating air path is arranged between the clamp A61 and the clamp B62.

The percussion drill 7 is provided with first mount pad 72, the screwdriver is provided with second mount pad 81, first mount pad 72 and second mount pad 81 all are the L style of calligraphy, first mount pad 72 and second mount pad 81 all have seted up fixed slot 101 in the inboard on long limit, percussion drill 7 is connected with fixed slot 101 of first mount pad 72 and is supported in the inboard of first mount pad 72 minor face, the drill bit department of percussion drill 7 is provided with dust absorption piece 71, the screwdriver is connected with fixed slot 101 joint of second mount pad 81 and is supported in the inboard of second mount pad 81 minor face.

The first mounting seat 72 and the second mounting seat 81 are each provided with a circular truncated cone 103 connected to the B jig 62 on the outer side of the short side, and are each provided with a wedge table 102 on the inner side of the short side.

The second mounting seat 81 is provided with a clamping assembly for clamping a pop screw 89, the clamping assembly comprises a fixed seat 83, a connecting seat 85, a buffer spring 84, a cylindrical pin 82, an air cylinder and two clamps 87, the fixed seat 83 is fixed on the outer side of the long edge of the second mounting seat 81, the cylindrical pin 82 is arranged between the fixed seat 83 and the connecting seat 85, the buffer spring 84 is sleeved on the cylindrical pin 82, the air cylinder and the two clamps 87 are arranged on the connecting seat 85, the roots of the two clamps 87 are connected with the root of the air cylinder, the middle part of the clamp 87 is pivoted with the connecting seat 85 to form a fulcrum, the tail end of the clamp 87 is provided with a crescent chuck 88, and the pop screw 89 is clamped at the front end of the screwdriver through the crescent chucks 88 of; the connecting base 85 is provided with a connecting post 86 pivotally connected to the middle of the clip 87.

The inside surface of the crescent-shaped chuck 88 is provided with anti-slip insections.

The material box 53 is provided with a plurality of material holes 531, the material holes 531 are distributed on the material box 53 according to 20 x 10 matrix arrangement, and the expansion screws 89 are inserted in the material holes 531

A middle plate 43 is arranged below the lifting platform 41, four upright posts 42 are arranged between the lifting platform 41 and the middle plate 43, the support frame comprises a support seat 21, four support columns 22 and a base 24 which are sequentially connected from top to bottom, the base 24 is fixed on the mobile chassis 1, and the four support columns 22 are fixed between the support seat 21 and the base 24; a main cabinet 25 and an operation panel 26 are placed on the base 24, and a control cabinet 44 connected with the six-axis robot 6 is arranged on the middle plate 43; the lifting driving assembly is composed of four lifting push rods 3, the middle plate 43 is positioned above the supporting seat 21, the lifting push rods 3 are arranged between the supporting seat 21 and the base 24 along the supporting columns 22, and the driving ends of the lifting push rods 3 are fixed with the middle plate 43.

The outer side of the upright post 42 is provided with an inclined strut 23, and the lower end of the inclined strut 23 is fixed with the movable chassis 1.

The elevating table 41 is square, and the first storage box 51, the second storage box 52, the magazine 53, and the third storage box 54 are sequentially disposed at four corners of the elevating table 41 in a clockwise direction.

The operation panel 26 is composed of a display screen and a keyboard which are connected with the main case 25, or the operation panel 26 is a display screen which can be operated by touch, the industrial camera 63 is connected with the display screen, and images shot by the camera are displayed on the display screen, so that a person below can clearly check whether the positions of the ceiling which need drilling and installing the blasting screws 89 are accurate or not.

The lifting operation of the lifting push rod 3 is controlled through the mainframe box 25, whether the impact drill 7 works and the output torque and the rotating speed of the impact drill 7 are controlled, whether the screwdriver 8 works and the output torque and the rotating speed of the screwdriver 8 are controlled, whether the metal detector 9 works and whether the air cylinder works are controlled, the mainframe box 25 is electrically connected with the control box 44 of the six-axis robot 6, the six-axis robot is controlled to move in a three-dimensional space through the control box 44, the actions among the six-axis robot 6, the impact drill 7, the screwdriver 8, the metal detector 9, the lifting push rod 3 and the air cylinder are coordinated through control software in the mainframe box 25, and automatic position finding drilling, metal detection and screw 89 installation are completed.

The working process of the utility model is that the lifting platform 41 is lifted to a certain height by the manual remote operation lifting push rod 3, the lifting platform is moved to a roughly punching position by the moving chassis 1, the industrial camera 63 shoots the picture of the ceiling upwards, the punching area and the hole depth are marked and edited by the operation panel 26, the metal detector 9 is replaced and installed on the end joint of the six-axis robot 6 to form the metal detection robot, whether the steel bars and the distribution condition of the steel bars exist in the punching area are scanned, the punching position (a plurality of punching positions can be marked at one time) is marked by the operation panel 26, the punching robot is formed by replacing and installing the impact drill 7 on the end joint of the six-axis robot 6, the drilling robot is aligned with the marked punching position for drilling, the dust in the drilling process is absorbed by the dust absorption piece 71 at the front end of the impact drill 7, after the drilling operation of a plurality of marked hole sites is completed, the screw batch is replaced and formed, the clamping assembly of the pop screw 89 mounting robot clamps the pop screw 89 from the magazine 53, then inserts the pop screw 89 into the drilled hole, and rotates the nut on the pop screw 89 through the screwdriver to complete the mounting of the pop screw 89.

The utility model has the advantages of reasonable structure, novel in design, the practicality is strong, removes the stability that chassis 1 improved whole machine through the crawler-type, through the accurate removal of six robots 6, can handle the drilling of diameter 900mm within range, draw and explode screw 89 installation, great improvement the ceiling drilling and draw the installation effectiveness who explodes screw 89, realize the automatic drilling and the installation that explodes screw 89 of drawing of buildings such as ceiling.

The above is not intended to limit the technical scope of the present invention, and any modifications, equivalent changes and modifications made to the above embodiments according to the technical spirit of the present invention are all within the scope of the technical solution of the present invention.

Claims

1. A full-automatic locating, drilling and blasting screw mounting integrated machine is characterized by comprising a lifting platform, a support frame and a crawler-type moving chassis which are sequentially arranged from bottom to top, wherein a six-axis robot is arranged in the center of the lifting platform, an industrial camera and an A fixture are arranged at the tail end joint of the six-axis robot, a first placing box for placing a percussion drill, a second placing box for placing a screwdriver, a material box for placing a plurality of blasting screws and a third placing box for placing a metal detector are respectively arranged on the periphery of the six-axis robot of the lifting platform, the percussion drill, the screwdriver and the metal detector are respectively provided with a B fixture which is matched with the A fixture to form a quick-change device, and a lifting driving component for driving the lifting platform to move up and down is arranged on the moving chassis; the six-axis robot is rapidly switched with a drilling robot, a pop screw mounting robot and a metal detection robot which are respectively composed of a percussion drill, a screwdriver and a metal detector through a quick change device.

2. The full-automatic position-finding drilling and expansion screw mounting all-in-one machine as claimed in claim 1, wherein a steel ball type locking plug is arranged at the axis of the clamp B, and a locking socket is correspondingly arranged on the clamp A; the clamp B is provided with a locking pin on the outer circumference of the locking plug, and the clamp A is correspondingly provided with a locking hole; and a locking and separating air path is arranged between the clamp A and the clamp B.

3. The full-automatic position-finding drilling and expansion screw mounting integrated machine according to claim 2 is characterized in that the impact drill is provided with a first mounting seat, the screwdriver is provided with a second mounting seat, the first mounting seat and the second mounting seat are both L-shaped, fixing grooves are formed in the inner sides of the long edges of the first mounting seat and the second mounting seat, the impact drill is clamped with the fixing grooves of the first mounting seat and abutted against the inner sides of the short edges of the first mounting seat, a dust suction piece is arranged at a drill bit of the impact drill, and the screwdriver is clamped with the fixing grooves of the second mounting seat and abutted against the inner sides of the short edges of the second mounting seat.

4. The full-automatic locating, drilling and exploding screw installing all-in-one machine according to claim 3 is characterized in that the first installing seat and the second installing seat are respectively provided with a circular truncated cone connected with a clamp B on the outer side of the short edge, and are respectively provided with a wedge-shaped table on the inner side of the short edge.

5. The full-automatic locating, drilling and blasting screw mounting integrated machine according to claim 4 is characterized in that the second mounting seat is provided with a clamping assembly for clamping a blasting screw, the clamping assembly comprises a fixed seat, a connecting seat, a buffer spring, a cylindrical pin, a cylinder and two clamps, the fixed seat is fixed on the outer side of the long edge of the second mounting seat, the cylindrical pin is arranged between the fixed seat and the connecting seat, the buffer spring is sleeved on the cylindrical pin, the cylinder and the two clamps are arranged on the connecting seat, the roots of the two clamps are connected with the driving end of the cylinder, the middle of each clamp is pivoted with the connecting seat to form a fulcrum, the tail end of each clamp is provided with a crescent chuck, and the blasting screw is clamped at the front end of a screw driver through the crescent chucks of the two clamps; the connecting seat is provided with a connecting column pivoted with the middle part of the clamp.

6. The full-automatic integrated machine for locating, drilling and installing the expansion screw according to claim 5, wherein the inner side surface of the crescent-shaped chuck is provided with anti-skid insections.

7. The machine of claim 6, wherein the magazine is provided with a plurality of material holes distributed in a 20 x 10 matrix arrangement on the magazine, and the pop screws are inserted into the material holes.

8. The fully automatic position-finding drilling and pop screw mounting integrated machine according to claim 7, wherein a middle plate is arranged below the lifting platform, four upright posts are arranged between the lifting platform and the middle plate, the support frame comprises a support seat, four support columns and a base which are sequentially connected from top to bottom, the base is fixed on a movable chassis, and the four support columns are fixed between the support seat and the base; a main case and an operation panel are placed on the base, and the middle plate is provided with a control box connected with the six-axis robot; the lifting driving assembly is composed of four lifting push rods, the middle plate is located above the supporting seat, the lifting push rods are arranged between the supporting seat and the base along the supporting columns, and the driving ends of the lifting push rods are fixed with the middle plate.

9. The full-automatic integrated machine for locating, drilling and installing the pop-up screw according to claim 8, wherein an inclined strut is arranged on the outer side of the upright post, and the lower end of the inclined strut is fixed with the movable chassis.

10. The full-automatic position-finding drilling and explosion screw mounting all-in-one machine as claimed in claim 9, wherein the lifting table is square, and the first placing box, the second placing box, the magazine and the third placing box are sequentially arranged at four corners of the lifting table in a clockwise direction.