CN210704490U - Tooling for press-fitting cavity faucets - Google Patents
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 14
- 238000003825 pressing Methods 0.000 claims description 58
- 238000009434 installation Methods 0.000 claims description 22
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- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 238000002347 injection Methods 0.000 abstract 5
- 239000007924 injection Substances 0.000 abstract 5
- 238000000034 method Methods 0.000 description 3
- WYTGDNHDOZPMIW-RCBQFDQVSA-N alstonine Natural products C1=CC2=C3C=CC=CC3=NC2=C2N1C[C@H]1[C@H](C)OC=C(C(=O)OC)[C@H]1C2 WYTGDNHDOZPMIW-RCBQFDQVSA-N 0.000 description 2
- 229910001220 stainless steel Inorganic materials 0.000 description 2
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Abstract
Description
技术领域technical field
本实用新型属于水嘴压装技术领域,具体涉及一种压装腔体水嘴的工装。The utility model belongs to the technical field of faucet press-fitting, in particular to a tooling for press-fitting cavity faucets.
背景技术Background technique
由于磁铁不吸附不锈钢材料,现有压装不锈钢水嘴一般采用人工手扶操作,手动辅助压装水嘴对产品的质量一致性差,对员工技能要求高,并且操作安全隐患大。Since the magnet does not adsorb stainless steel materials, the existing press-fit stainless steel faucets are generally operated manually, and the manual auxiliary press-fit faucets have poor quality consistency of the products, require high skills of employees, and have great hidden dangers to operation safety.
实用新型内容Utility model content
本实用新型旨在解决现有技术中存在的技术问题。为此,本实用新型提供一种压装腔体水嘴的工装,目的是便于通过机械结构自动对准压装水嘴。The utility model aims to solve the technical problems existing in the prior art. Therefore, the utility model provides a tooling for press-fitting a cavity faucet, which aims to facilitate automatic alignment of the press-fitting faucet through a mechanical structure.
为了实现上述目的,本实用新型采取的技术方案为:In order to achieve the above-mentioned purpose, the technical scheme that the utility model takes is:
一种压装腔体水嘴的工装,包括底板,所述工装还包括设于底板上用于压紧腔体的腔体压紧机构和用于装夹水嘴且可将水嘴导向腔体上的水嘴安装孔进行压装的水嘴夹装执行机构。A tooling for press-fitting a cavity faucet, comprising a bottom plate, the tooling also includes a cavity pressing mechanism arranged on the bottom plate for compressing the cavity, and a cavity pressing mechanism for clamping the faucet and guiding the faucet to the cavity The faucet clip-mounted actuator is press-fitted through the faucet mounting hole on the
所述腔体压紧机构包括设于底板上的第一安装板、设于第一安装板侧面的立板、压板和可带动压板将腔体限位压紧于立板上的第一驱动机构。The cavity pressing mechanism includes a first mounting plate arranged on the bottom plate, a vertical plate arranged on the side of the first mounting plate, a pressing plate, and a first driving mechanism that can drive the pressing plate to limit and compress the cavity on the vertical plate. .
所述第一驱动机构包括第一气缸,所述第一安装板设有贯穿孔,所述第一气缸的驱动端穿过贯穿孔带动压板运动以调节压板与立板之间的压紧距离。The first driving mechanism includes a first cylinder, the first mounting plate is provided with a through hole, and the driving end of the first cylinder passes through the through hole to drive the pressing plate to move to adjust the pressing distance between the pressing plate and the vertical plate.
所述第一气缸、贯穿孔及压板均为两个,且两个压板设于腔体的对角两端,两个第一气缸的驱动端分别穿过相应的贯穿孔与压板连接。The first cylinder, the through hole and the pressure plate are all two, and the two pressure plates are arranged at opposite ends of the cavity, and the driving ends of the two first cylinders are respectively connected to the pressure plate through the corresponding through holes.
所述立板安装腔体的一侧面设有固定块和设于固定块上形成压板转动安装空间的支撑板组,所述第一气缸的驱动端设有安装槽,压板的一端与安装槽转动连接,压板的另一端设有压合腔体的压紧槽。One side of the vertical plate installation cavity is provided with a fixed block and a support plate group arranged on the fixed block to form a space for the rotation and installation of the pressure plate, the driving end of the first cylinder is provided with an installation groove, and one end of the pressure plate rotates with the installation groove The other end of the pressing plate is provided with a pressing groove for pressing the cavity.
所述压板在支撑板组处形成钝角折弯。优选的,所述压板为蛇形压板。The pressing plate is bent at an obtuse angle at the support plate group. Preferably, the pressing plate is a serpentine pressing plate.
所述水嘴夹装执行机构包括两个夹头、定位驱动两个夹头开闭夹紧水嘴的第二驱动机构和可带动第二驱动机构升降运动的升降机构,所述两个夹头设有配合卡接水嘴的卡槽。The faucet clamping actuator includes two chucks, a second driving mechanism for positioning and driving the two chucks to open and close the clamping water nozzle, and a lifting mechanism that can drive the second driving mechanism to move up and down. The two chucks There is a card slot for matching the water nozzle.
所述升降机构包括盖板和设于底板上的两个立柱,所述盖板的两端与两个立柱连接,且盖板可沿立柱的高度方向升降运动。The lifting mechanism includes a cover plate and two upright columns arranged on the bottom plate, two ends of the cover plate are connected with the two upright columns, and the cover plate can move up and down along the height direction of the upright columns.
所述第二驱动机构包括两个第二气缸,所述盖板的底面设有相平行设置的两个第二安装板,两个夹头设于两个第二安装板之间,两个第二气缸分别设于两个第二安装板的外侧,且两个第二气缸的驱动端分别穿过相应的第二安装板带动夹头相互靠近或远离。The second driving mechanism includes two second air cylinders, the bottom surface of the cover plate is provided with two second mounting plates arranged in parallel, the two chucks are arranged between the two second mounting plates, and the two second mounting plates are arranged in parallel. The two cylinders are respectively arranged on the outer sides of the two second mounting plates, and the driving ends of the two second cylinders pass through the corresponding second mounting plates respectively to drive the chucks to approach or move away from each other.
所述工装还包括对夹头进行导向的导向柱,所述导向柱的两端分别与两个第二安装板的内壁连接。The tooling also includes a guide column for guiding the collet, and two ends of the guide column are respectively connected with the inner walls of the two second mounting plates.
本实用新型的有益效果:该工装能够实现对水嘴的夹紧定位,当产品腔体被压紧固定后,夹紧定位后的水嘴正对准腔体的水嘴安装孔,通过升降运动实现水嘴压装人水嘴安装孔内。压装完成后,打开夹头,盖板沿立柱上升运动即可。采用该工装压装水嘴,使得压装产品质量稳定,生产过程中安全性高。该工装操作简单,可推广性强。The beneficial effects of the utility model are as follows: the tooling can realize the clamping and positioning of the faucet. After the product cavity is pressed and fixed, the clamped and positioned faucet is aligned with the faucet installation hole of the cavity, and the faucet is moved by lifting and lowering. The faucet can be pressed into the faucet installation hole. After the press-fitting is completed, open the chuck, and the cover plate can move up along the column. The use of the tooling press-fitting faucet makes the quality of the press-fitting products stable and the safety in the production process is high. The tooling is easy to operate and highly popularized.
附图说明Description of drawings
本说明书包括以下附图,所示内容分别是:This manual includes the following drawings, which are as follows:
图1是本实用新型的结构示意图;Fig. 1 is the structural representation of the present utility model;
图2是本实用新型的前侧视图;Fig. 2 is the front side view of the present utility model;
图3是本实用新型的右侧试图;Fig. 3 is the right side view of the present utility model;
图4是本实用新型的后侧视图;Fig. 4 is the rear side view of the present utility model;
图5是本实用新型的左侧视图;Fig. 5 is the left side view of the present utility model;
图6是本实用新型压板连接处的结构示意图。FIG. 6 is a schematic structural diagram of the joint of the pressing plate of the present invention.
图中标记为:The figure is marked as:
1、底板,2、腔体,3、水嘴,4、水嘴安装孔,5、第一安装板,6、立板,7、压板,8、第一气缸,9、贯穿孔,10、固定块,11、安装槽,12、压紧槽,13、支撑板,14、压头,15、盖板,16、立柱,17、第二气缸,18、第二安装板,19、导向柱。1. Bottom plate, 2. Cavity, 3. Faucet, 4. Faucet mounting hole, 5. First mounting plate, 6. Vertical plate, 7. Pressure plate, 8. First cylinder, 9. Through hole, 10, Fixing block, 11, Installation groove, 12, Press groove, 13, Support plate, 14, Press head, 15, Cover plate, 16, Upright column, 17, Second cylinder, 18, Second mounting plate, 19, Guide column .
具体实施方式Detailed ways
下面对照附图,通过对实施例的描述,对本实用新型的具体实施方式作进一步详细的说明,目的是帮助本领域的技术人员对本实用新型的构思、技术方案有更完整、准确和深入的理解,并有助于其实施。需要说明的是,术语“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对发明的限制。在下述的实施方式中,所述的“第一”、“第二”和“第三”并不代表结构和/或功能上的绝对区分关系,也不代表先后的执行顺序,而仅仅是为了描述的方便。Below with reference to the accompanying drawings, through the description of the embodiments, the specific implementation of the present utility model will be described in further detail, in order to help those skilled in the art to have a more complete, accurate and in-depth understanding of the concept and technical solutions of the present utility model , and facilitate its implementation. It should be noted that the orientation or positional relationship indicated by the terms "up", "down", "front", "rear", "left", "right", "vertical", "inside", "outside", etc. Based on the orientation or positional relationship shown in the drawings, it is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot understood as a limitation on the invention. In the following embodiments, the "first", "second" and "third" do not represent an absolute distinction relationship in structure and/or function, nor do they represent a sequential execution order, but only for the purpose of Convenience of description.
如图1至图6所示,一种压装腔体水嘴的工装,包括底板1,该工装还包括设于底板1上用于压紧腔体2的腔体压紧机构和用于装夹水嘴3且可将水嘴3导向腔体2上的水嘴安装孔4进行压装的水嘴夹装执行机构。采用此种结构设置,能够实现水嘴的机械化夹紧,之后通过水嘴夹装执行机构的压装操作,便于将水嘴准确的压装入腔体的水嘴安装孔内。As shown in FIG. 1 to FIG. 6 , a tooling for press-fitting a cavity faucet includes a
如图1和图2所示,上述腔体压紧机构包括设于底板1上的第一安装板5、设于第一安装板5侧面的立板6、压板7和可带动压板7将腔体限位压紧于立板6上的第一驱动机构。立板的设置,便于产品腔体的快速更换及安装。具体而言,第一安装板固定于底板上,可在底板上设有定位槽,第一安装板的凸起结构与定位槽配合装配,同时可通过紧固螺栓将第一安装板与底板固定连接。立板通过螺栓与第一安装板的侧面紧固连接。在立板上设置有多个定位柱,便于将产品腔体的预定位于立板上。压板的压合段可压紧产品腔体的相应部位。第一驱动机构包括第一气缸8,第一安装板5设有贯穿孔9,第一气缸8的驱动端穿过贯穿孔9带动压板7运动以调节压板7与立板6之间的压紧距离。当产品腔体预定位安装于立板上后,通过第一气缸驱动压板运动,进而调节压板将产品腔体压紧固定在立板上。As shown in FIG. 1 and FIG. 2 , the above-mentioned cavity pressing mechanism includes a
优选的,如图3至图5所示,第一气缸8、贯穿孔9及压板7均为两个,且两个压板7设于腔体2的对角两端,两个第一气缸8的驱动端分别穿过相应的贯穿孔与压板连接。通过此种结构设置,两个第一气缸分别带动相应的压板将腔体压紧在立板上,稳定性相对更高,压紧效果较好。Preferably, as shown in FIG. 3 to FIG. 5 , there are two
进一步的,如图6所示,立板6安装腔体2的一侧面设有固定块10和设于固定块10上形成压板转动安装空间的支撑板组,第一气缸8的驱动端设有安装槽11,压板7的一端与安装槽11转动连接,压板7的另一端设有压合腔体2的压紧槽12。支撑板组包括两个支撑板13,两个支撑板之间形成压板的穿过安装空间。具体可在两个支撑板的上端设置转轴,压板通过转轴安装连接于两个支撑板的顶端之间,压紧槽为类L型槽,其形状可根据腔体的压合端面进行适应性调节。当需要压板压紧产品腔体时,启动第一气缸,第一气缸的驱动端伸长,进而带动压板的后端向上顶,此时,在第二支撑板处转轴的配合作用下,压板前端(压合端)的压紧槽压紧在腔体的相应压合端面,进而实现腔体的压紧,当不需要压紧产品腔体时,第一气缸的驱动端收缩运动,此时即可拉动压板的前端脱离腔体的相应压合端面。该结构设置中,压板在支撑板组处形成钝角折弯,便于传动及相应的压紧操作。优选的,压板7为蛇形压板,便于受力进行更好的压紧产品腔体。Further, as shown in FIG. 6 , one side of the
如图1和图2所示,水嘴夹装执行机构包括两个夹头14、定位驱动两个夹头开闭夹紧水嘴3的第二驱动机构和可带动第二驱动机构升降运动的升降机构,两个夹头14设有配合卡接水嘴的卡槽。具体可在夹头下部的夹紧板内侧设置卡槽,当两个夹头相互靠近夹紧时,两个卡槽逐渐靠近进行卡合水嘴。As shown in Figures 1 and 2, the faucet clamping actuator includes two
升降机构包括盖板15和设于底板上的两个立柱16,盖板15的两端与两个立柱16连接,且盖板15可沿立柱16的高度方向升降运动。具体设置时,两个立柱16外均套设有弹簧,盖板与压力机相连接,可通过压力机带动盖板升降运动。The lifting mechanism includes a
第二驱动机构包括两个第二气缸17,盖板15的底面设有相平行设置的两个第二安装板18,两个夹头14设于两个第二安装板18之间,两个第二气缸17分别设于两个第二安装板18的外侧,且两个第二气缸17的驱动端分别穿过相应的第二安装板18带动夹头14相互靠近或远离。具体设置时,第二气缸通过紧固件安装于相应的第二安装板外侧面中部,且在第二安装板的中部设置第二气缸的驱动端过孔,使得第二气缸的驱动端穿过相应的过孔与夹头连接。The second driving mechanism includes two
为了便于对夹头进行导向运动,避免出现偏离的现象,该工装还包括对夹头14进行导向的导向柱19,导向柱19的两端分别与两个第二安装板18的内壁连接。具体设置时,可设置两个导向柱,两个导向柱分别位于第二安装板的两侧,且以第二安装板上的中间过孔所在直线为对称轴。两个夹头均设置相应的导向柱安装孔,便于将夹头安装在导向柱上。启动第二气缸,进而推动夹头沿着导向柱的导向方向来回运动,实现两个夹头之间的距离调节。In order to facilitate the guiding movement of the collet and avoid the phenomenon of deviation, the tooling also includes a
采用上述压装腔体水嘴的工装的压装方法,包括如下步骤:The press-fitting method for the tooling of the press-fitting cavity faucet includes the following steps:
步骤一、将水嘴3安装于夹头14的卡槽内,启动第二气缸17使水嘴夹紧固定于两个夹头的卡槽内;具体是先将腔体预安装于立板上,之后通过压板压紧固定在立板的侧面上,然后将水嘴安装于一个夹头的卡槽内,启动第二气缸,两个第二气缸带动相应的夹头逐渐靠近,直至两个夹头夹紧使得水嘴夹紧固定于两个夹头下部夹紧板的卡槽内,此时,水嘴正对准腔体的水嘴安装孔;
步骤二、将盖板15沿立柱下降运动,直至水嘴压入腔体的水嘴安装孔内;具体是将盖板上表面中部的连接柱与压力机相连接,通过启动压力机,进而带动盖板沿着立柱的高度方向逐渐下压,进而带动水嘴逐渐朝向腔体的水嘴安装孔运动,直至水嘴完全压装至水嘴安装孔内。之后启动第二气缸,打开两个夹头,此时夹头与水嘴相脱离,启动压力机带动压头上升运动,即完成水嘴的压装。Step 2: Move the
以上结合附图对本实用新型进行了示例性描述。显然,本实用新型具体实现并不受上述方式的限制。只要是采用了本实用新型的方法构思和技术方案进行的各种非实质性的改进;或未经改进,将本实用新型的上述构思和技术方案直接应用于其它场合的,均在本实用新型的保护范围之内。The present invention has been exemplarily described above with reference to the accompanying drawings. Obviously, the specific implementation of the present invention is not limited by the above manner. As long as the method concept and technical solution of the present invention are adopted for various non-substantial improvements; or without improvement, the above-mentioned concept and technical solution of the present invention are directly applied to other occasions, all of which are included in the present invention. within the scope of protection.
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112589417A (en) * | 2020-12-31 | 2021-04-02 | 芜湖舜富精密压铸科技有限公司 | Tool for quickly crimping water nozzle |
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