CN210700797U - A spraying device suitable for water-based paint with oily metal substrate - Google Patents
A spraying device suitable for water-based paint with oily metal substrate Download PDFInfo
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Abstract
Description
技术领域technical field
本实用新型涉及喷涂装置技术领域,尤其涉及一种适用于带油污金属底材的水性涂料的喷涂装置。The utility model relates to the technical field of spraying devices, in particular to a spraying device suitable for water-based paints with oily metal substrates.
背景技术Background technique
涂料是指涂覆在物体表面并能与被涂物形成牢固附着的连续薄膜,从而起到保护、装饰或其他特殊功能的一类液体或固体材料。其中,以水作为主要溶剂或者分散介质的涂料被称为水性涂料,以有机溶剂为分散介质而得到的涂料为溶剂型涂料,相较于溶剂型涂料,水性涂料更加环保,挥发性有机物(VOCs)更低。目前国内许多工程机械的零部件、钢结构等由于前处理的不到位,底材或多或少会残留润滑油、机油等油污,对此专门开发适用于带有机油、润滑油等油污的工程机械的零部件、钢结构的水性涂料,可以有效的涂覆在带有油污的底材表面,具有良好防腐蚀性、耐候性。要使水性涂料均匀地涂覆在底材表面形成坚固耐用的涂层,除了涂料本身性能这一重要因素外,喷涂装置也是重要的影响因素。Coating refers to a type of liquid or solid material that is coated on the surface of an object and can form a continuous film that is firmly attached to the object to be coated, so as to play a protective, decorative or other special function. Among them, the coatings with water as the main solvent or dispersion medium are called water-based coatings, and the coatings obtained with organic solvents as the dispersion medium are solvent-based coatings. Compared with solvent-based coatings, water-based coatings are more environmentally friendly, and volatile organic compounds (VOCs). ) lower. At present, many domestic construction machinery parts, steel structures, etc., due to insufficient pretreatment, more or less oil residues such as lubricating oil, oil, etc. will remain on the substrate. The water-based paint for mechanical parts and steel structure can be effectively coated on the surface of the substrate with oil pollution, and has good corrosion resistance and weather resistance. In order to make the water-based paint evenly coat the surface of the substrate to form a strong and durable coating, in addition to the important factor of the performance of the paint itself, the spraying device is also an important factor.
专利号:201611018909.5公开了一种水性涂料喷涂装置,包括外壳,所述外壳的左侧内腔中固定安装有隔板,所述隔板的上侧固定安装有控制器和水泵,所述水泵位于控制器的下侧,所述水泵的右侧通过水管与吸取头固定连接,所述外壳的左侧内腔底部固定安装有空气压缩装置,所述控制压缩装置的上部固定安装有驱动电机,所述外壳的左侧上部固定有控制按钮和显示器,所述外壳的右侧上部固定安装有搅拌电机和进料口,所述搅拌电机的下侧固定连接有轴,所述轴的上部外侧固定安装有搅拌棒,所述轴的下部外侧固定安装有刮边器。该水性涂料喷涂装置保证了喷涂时的涂料浓度,解决了因浓度不均导致的喷枪堵塞问题,降低了喷涂的成本,提高了喷涂的效率和效果。但该喷涂装置采用人工喷涂的方式,操作者手持喷枪对预处理的底材表面进行喷涂,涂层的厚度难以精确控制;操作者的劳动强度大且喷涂过程容易吸入有害物质,危害身体健康。Patent No.: 201611018909.5 discloses a water-based paint spraying device, including a casing, a partition plate is fixedly installed in the left inner cavity of the casing, and a controller and a water pump are fixedly installed on the upper side of the partition plate, and the water pump is located in the The lower side of the controller, the right side of the water pump is fixedly connected with the suction head through the water pipe, the air compression device is fixedly installed at the bottom of the left inner cavity of the casing, and the upper part of the control compression device is fixedly installed with a drive motor, so A control button and a display are fixed on the upper left side of the casing, a stirring motor and a feeding port are fixedly installed on the upper right side of the casing, a shaft is fixedly connected to the lower side of the stirring motor, and the upper outer side of the shaft is fixedly installed There is a stirring rod, and an edge scraper is fixedly installed on the outer side of the lower part of the shaft. The water-based paint spraying device ensures the paint concentration during spraying, solves the problem of clogging of the spray gun caused by uneven concentration, reduces the cost of spraying, and improves the efficiency and effect of spraying. However, the spraying device adopts manual spraying. The operator sprays the pretreated substrate surface with a spray gun, and the thickness of the coating is difficult to accurately control; the operator is labor-intensive and the spraying process is easy to inhale harmful substances, which endangers health.
实用新型内容Utility model content
因此,针对以上内容,本实用新型提供一种适用于带油污金属底材的水性涂料的喷涂装置,解决现有技术手持喷枪进行喷涂,涂层厚度难以控制,操作者劳动强度大且容易危害其身体健康的问题。Therefore, in view of the above content, the present utility model provides a spraying device suitable for water-based paints with oily metal substrates, which solves the problem that the prior art hand-held spray gun sprays, the coating thickness is difficult to control, the operator is labor-intensive and easily endangers the spraying device. health issues.
为达到上述目的,本实用新型是通过以下技术方案实现的:To achieve the above object, the present invention is achieved through the following technical solutions:
一种适用于带油污金属底材的水性涂料的喷涂装置,包括底座,所述底座上设有储液罐,所述储液罐的上端中部设有驱动电机,所述驱动电机的输出端连接有搅拌轴,所述搅拌轴上连接有多个搅拌叶片组,所述搅拌叶片组通过套筒与搅拌轴固定连接,所述储液罐的外部设有加热套,所述储液罐的顶部设有进料口,所述进料口设置在驱动电机的左侧,所述储液罐的侧壁底部设有出料管,所述出料管远离储液罐的一端连接有水泵,所述水泵连接有喷涂机构,所述喷涂机构包括喷涂台和设于喷涂台底端的喷嘴,所述喷涂台的两侧连接有支架,所述支架与底座固定连接,所述喷涂台的正下方安装有传送带和传送辊,所述传送带的两侧设有机架,所述机架与底座固定连接。A spraying device suitable for water-based paint with oily metal substrate, comprising a base, a liquid storage tank is arranged on the base, a driving motor is arranged in the middle of the upper end of the liquid storage tank, and the output end of the driving motor is connected to There is a stirring shaft, a plurality of stirring blade groups are connected to the stirring shaft, and the stirring blade groups are fixedly connected with the stirring shaft through the sleeve, the outside of the liquid storage tank is provided with a heating jacket, and the top of the liquid storage tank is A feeding port is provided, and the feeding port is arranged on the left side of the driving motor. The bottom of the side wall of the liquid storage tank is provided with a discharge pipe, and the end of the discharge pipe away from the liquid storage tank is connected with a water pump. The water pump is connected with a spraying mechanism, the spraying mechanism includes a spraying table and a nozzle arranged at the bottom end of the spraying table, two sides of the spraying table are connected with brackets, the brackets are fixedly connected with the base, and the spraying table is installed directly below There are conveyor belts and conveyor rollers, two sides of the conveyor belt are provided with racks, and the racks are fixedly connected with the base.
进一步改进:所述水泵与喷涂机构之间设有流量调节阀,用于控制涂料的流量。Further improvement: a flow regulating valve is arranged between the water pump and the spraying mechanism to control the flow of the paint.
进一步改进:所述搅拌叶片组包括两片叶片,各所述叶片对称设置在搅拌轴的两侧。Further improvement: the stirring blade group includes two blades, and each of the blades is symmetrically arranged on both sides of the stirring shaft.
进一步改进:所述喷嘴至少有三个,等间距均匀分布在喷涂台的底部。Further improvement: there are at least three nozzles, which are evenly distributed at the bottom of the spray booth.
进一步改进:所述支架为中空结构,所述喷涂台底部两侧设有升降杆,所述升降杆在支架内上下滑动,所述升降杆上设有通孔,所述升降杆通过螺栓伸入通孔固定高度。Further improvement: the bracket is a hollow structure, there are lifting rods on both sides of the bottom of the spraying table, the lifting rod slides up and down in the bracket, the lifting rod is provided with a through hole, and the lifting rod is inserted through a bolt. Through hole fixed height.
通过采用前述技术方案,本实用新型的有益效果是:By adopting the aforementioned technical solutions, the beneficial effects of the present utility model are:
1、本实用新型通过喷嘴对预处理表面进行喷涂,喷涂厚度均匀,保证喷涂产品的质量和稳定性,提高了工作效率,避免了喷涂过程中对操作人员的健康危害。1. The utility model sprays the pretreated surface through the nozzle, and the spraying thickness is uniform, which ensures the quality and stability of the sprayed product, improves the work efficiency, and avoids the health hazard to the operator during the spraying process.
2、通过驱动电机、搅拌轴和搅拌叶片组的配合,对涂料进行搅拌,解决涂料可能出现的分层、浓度不均匀的问题,在储液罐的外部设置加热套,对储液罐内的涂料进行加热,避免环境温度太低造成涂料凝固,喷涂过程容易堵塞喷嘴或损坏水泵,影响喷涂的效果。对涂料进行持续加热,保证涂料的流动性良好,提高了喷涂的效率。2. Through the cooperation of the driving motor, stirring shaft and stirring blade group, the paint is stirred to solve the problems of layering and uneven concentration of the paint that may occur. The paint is heated to prevent the paint from solidifying due to the low ambient temperature. The spraying process is easy to block the nozzle or damage the water pump, which affects the effect of spraying. The continuous heating of the paint ensures good fluidity of the paint and improves the efficiency of spraying.
3、喷涂台底部两侧设有升降杆,所述升降杆在支架内上下滑动,并通过螺栓插入升降杆上的通孔固定高度,从而实现了喷涂台底部喷嘴高度的调整,满足了不同喷涂厚度的要求以及根据预处理底材的尺寸高度调整喷嘴的位置。3. There are lifting rods on both sides of the bottom of the spraying table, the lifting rods slide up and down in the bracket, and the height is fixed by inserting bolts into the through holes on the lifting rod, so as to realize the adjustment of the height of the nozzle at the bottom of the spraying table and meet different spraying requirements. Thickness requirements and height adjustment of the nozzle position according to the size of the pretreated substrate.
4、流量调节阀可以用于控制涂料的流量,保证单位时间内喷嘴喷射到底材表面的涂料量。4. The flow control valve can be used to control the flow of paint to ensure the amount of paint sprayed by the nozzle on the surface of the substrate per unit time.
5、喷涂台的下方安装有传送带,待喷涂的底材放置于传送带上,通过传送带的输送经过喷嘴正下方完成喷涂作业,实现了喷涂的自动化,节约劳动力和成本。同时,根据实际需求还可以调整传动带的的运动速度,控制待喷涂底材的速度,得到不同厚度的涂层。5. A conveyor belt is installed under the spraying table, the substrate to be sprayed is placed on the conveyor belt, and the spraying operation is completed directly under the nozzle through the conveying of the conveyor belt, which realizes the automation of spraying and saves labor and costs. At the same time, the speed of the transmission belt can also be adjusted according to actual needs, and the speed of the substrate to be sprayed can be controlled to obtain coatings of different thicknesses.
附图说明Description of drawings
图1是本实用新型实施例的结构示意图。FIG. 1 is a schematic structural diagram of an embodiment of the present invention.
具体实施方式Detailed ways
现结合附图和具体实施方式对本实用新型作进一步说明。The present utility model will now be further described with reference to the accompanying drawings and specific embodiments.
本实用新型实施例为:The embodiments of the present utility model are:
参考图1,一种适用于带油污金属底材的水性涂料的喷涂装置,包括底座1,所述底座1上设有储液罐2,所述储液罐2的上端中部设有驱动电机3,所述驱动电机3的输出端连接有搅拌轴4,所述搅拌轴4通过轴承与储液罐2转动连接,所述搅拌轴4上连接有四个搅拌叶片组5,所述搅拌叶片组5通过套筒6与搅拌轴4固定连接,每个搅拌叶片组5包括两片叶片,各所述叶片对称设置在搅拌轴4的两侧,所述储液罐2的外部设有加热套7,所述储液罐2的顶部设有进料口8,所述进料口8设置在驱动电机3的左侧,所述储液罐2的侧壁底部设有出料管9,所述出料管9远离储液罐2的一端连接有水泵10,所述水泵10的一端连接有流量调节阀11,用于控制涂料的流量,所述流量调节阀与喷涂机构连接,所述喷涂机构包括喷涂台12和设于喷涂台底端的喷嘴13,所述喷嘴13数量为三个且等间距均匀分布在喷涂台12底部,所述喷涂台12的两侧连接有中空结构的支架14,所述支架14与底座1固定连接,所述喷涂台12底部两侧设有升降杆15,所述升降杆15在支架14内上下滑动,所述升降杆15上设有通孔16,所述升降杆15通过螺栓17伸入通孔16固定高度。所述喷涂台12的正下方安装有传送带18和传送辊(图中未示出),所述传送带18的两侧设有机架19,所述机架19与底座1固定连接。Referring to Fig. 1, a spraying device suitable for water-based paint with oily metal substrates includes a
喷涂过程中,通过驱动电机、搅拌轴和搅拌叶片组的配合,对涂料进行搅拌,保证涂料的浓度均匀,储液罐的外部设有加热套,可对储液罐内的涂料进行加热,涂料的流动性良好,喷涂过程不会堵塞喷嘴或损坏水泵,影响喷涂的效果。储液罐内的涂料经水泵由出料管送至喷涂机构,最后从喷嘴内喷出。喷涂台的下方安装有传送带,待喷涂的底材放置于传送带上,通过传送带的输送经过喷嘴正下方完成喷涂作业,实现了喷涂的自动化,节约劳动力和成本。同时,根据实际需求还可以调整传动带的的运动速度,控制待喷涂底材的速度,得到不同厚度的涂层。水泵和喷涂机构之间设置的流量调节阀可以用于控制涂料的流量,保证单位时间内喷嘴喷射到底材表面的涂料量。喷涂台的高度可以自由调整,从而满足了不同喷涂厚度的要求以及根据预处理底材的尺寸高度调整喷涂位置的需要。During the spraying process, the paint is stirred through the cooperation of the driving motor, the stirring shaft and the stirring blade set to ensure the uniform concentration of the paint. The fluidity is good, and the spraying process will not block the nozzle or damage the water pump, which will affect the effect of spraying. The paint in the liquid storage tank is sent to the spraying mechanism by the water pump from the discharge pipe, and finally sprayed from the nozzle. A conveyor belt is installed below the spraying table, the substrate to be sprayed is placed on the conveyor belt, and the spraying operation is completed directly under the nozzle through the conveying of the conveyor belt, which realizes the automation of spraying and saves labor and costs. At the same time, the speed of the transmission belt can also be adjusted according to actual needs, and the speed of the substrate to be sprayed can be controlled to obtain coatings of different thicknesses. The flow control valve set between the water pump and the spraying mechanism can be used to control the flow of the paint to ensure the amount of paint sprayed by the nozzle on the surface of the substrate per unit time. The height of the spraying table can be adjusted freely, so as to meet the requirements of different spraying thicknesses and the need to adjust the spraying position according to the size and height of the pretreated substrate.
尽管结合优选实施方案具体展示和介绍了本实用新型,但所属领域的技术人员应该明白,在不脱离所附权利要求所限定的本实用新型的精神和范围内,在形式上和细节上可以对本实用新型做出各种变化,均为本实用新型的保护范围。Although the present invention has been specifically shown and described in connection with preferred embodiments, it will be understood by those skilled in the art that changes in form and detail may be made to the present invention without departing from the spirit and scope of the present invention as defined by the appended claims. Various changes made by the utility model are all within the protection scope of the present utility model.
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112108287A (en) * | 2020-09-29 | 2020-12-22 | 常宁市华兴冶化实业有限责任公司 | Fertile preparation of zinc is with fertile core granule surface spraying curing agent device |
| CN116024808A (en) * | 2022-11-28 | 2023-04-28 | 海宁市永丽纺织有限公司 | Method for manufacturing anti-fouling easy-to-clean weft-knitted fabric |
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2019
- 2019-09-25 CN CN201921610188.6U patent/CN210700797U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112108287A (en) * | 2020-09-29 | 2020-12-22 | 常宁市华兴冶化实业有限责任公司 | Fertile preparation of zinc is with fertile core granule surface spraying curing agent device |
| CN116024808A (en) * | 2022-11-28 | 2023-04-28 | 海宁市永丽纺织有限公司 | Method for manufacturing anti-fouling easy-to-clean weft-knitted fabric |
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