CN210695790U

CN210695790U - Tea rolling machine for tea processing

Info

Publication number: CN210695790U
Application number: CN201920534119.5U
Authority: CN
Inventors: 黄鹂
Original assignee: Individual
Current assignee: Individual
Priority date: 2019-04-19
Filing date: 2019-04-19
Publication date: 2020-06-09
Anticipated expiration: 2029-04-19

Abstract

The utility model relates to a tea processing equipment field just discloses a machine is kneaded to tealeaves for tea processing, including twisting disk, driving motor, support frame, gearbox, crank mechanism, twist bucket, tripod support, arris bone, stand, xarm, hand wheel, connecting rod, gland, the top of tripod support is equipped with the pole setting, the top fixedly connected with diaphragm of pole setting side, be equipped with the linking pipe on the diaphragm. This machine is kneaded to tealeaves for tea processing, through the design of twisting bucket middle part rubber air bag, utilize air supercharger to pressurize rubber air bag, make rubber air bag bulge, cooperation gland and twist the bucket inner wall, to the tealeaves formation reaction force of twisting bucket center department, improve the degree of kneading of twisting bucket center department tealeaves, improve the degree of consistency that tealeaves was kneaded and knead the effect, utilize drive unit drive rubber air bag to twist the bucket rotation relatively simultaneously, knead the tealeaves of twisting bucket center department, further improve the effect of kneading of tealeaves.

Description

Tea rolling machine for tea processing

Technical Field

The utility model relates to a tea processing equipment field specifically is a machine is kneaded to tealeaves for tea processing.

Background

Tea is a common beverage, and the market demand is large, so the processing amount of tea is large, wherein tea rolling is an essential step for tea processing, the cell walls in the tea are broken through the tea rolling, tea juice overflows and attaches to the surface of the tea, the concentration of tea soup is increased, and the tea is shaped.

The tea rolling machine is a common device for rolling tea, tea leaves after being de-enzymed are quantitatively loaded into a rolling barrel 4, the rolling barrel 4 horizontally rotates in a rolling disc 1, and the tea leaves in the rolling barrel 4 are pressed by a pressing cover 9, the reaction force of the rolling disc 1, the rolling force of ribs 6, the lateral pressure of the inner wall of the rolling barrel 4 and the interaction force among the tea leaves, so that the tea leaves are rolled into strips.

However, in the conventional tea leaf rolling machine, since the inner diameter of the rolling barrel 4 is large, when the rolling barrel 4 rotates to roll tea leaves, the tea leaves at the center of the rolling barrel 4 only receive the interaction force between the tea leaves, and the tea leaves at the inner wall of the rolling barrel 4 not only have the interaction force but also receive the lateral pressure of the inner wall of the rolling barrel 4, and the tea leaves at the bottom of the rolling barrel 4 not only have the interaction force, but also have the reaction force of the rolling disk 1 and the rolling force of the rib 6, so that the rolling degree of the tea leaves at the center of the rolling barrel 4 is far less than the rolling degree of the tea leaves at the inner wall and the bottom of the rolling barrel 4, which causes the poor rolling uniformity of the tea leaves and poor rolling effect of the tea leaves, and a gap is left between the bottom of the rolling barrel 4 and the rolling disk 1, after a period of time, a part of the tea leaves at the bottom of the rolling barrel 4 is extruded, the looseness of the tea leaves, the rolling effect of the tea is reduced.

SUMMERY OF THE UTILITY MODEL

The utility model provides a machine is kneaded to tealeaves for tea processing possesses tealeaves and kneads the degree of consistency height, the better advantage of effect, has solved the problem of mentioning in the background art.

The utility model provides a following technical scheme: the utility model provides a machine is kneaded to tealeaves for tea processing, includes twisting disc, driving motor, support frame, gearbox, crank mechanism, twists with fingers bucket, tripod, arris bone, stand, xarm, hand wheel, connecting rod, gland, the top of tripod is equipped with the pole setting, the top fixedly connected with diaphragm of pole setting side, be equipped with the linkage pipe on the diaphragm, the bottom of linkage pipe is equipped with and is located the inside rubber airbag of twisting with fingers the bucket, and rubber airbag is located the center department of twisting with fingers the bucket inner chamber, set up the inside air vent of rubber airbag on the linkage pipe, one side of pole setting is equipped with air supercharger, air supercharger fills the pressure through the pipe to rubber airbag's inside.

Preferably, a second bearing is arranged between the transverse plate and the linkage pipe, a driven sprocket positioned below the transverse plate is fixedly sleeved on the linkage pipe, a speed reduction motor set is arranged on one side of the bottom of the transverse plate and drives the driven sprocket to rotate through a chain, and the outer surface of the rubber air bag is in a convex design.

Preferably, a rotary joint positioned above the second bearing is communicated between the top end of the connecting pipe and the guide pipe.

Preferably, a first bearing and a limiting sleeve are arranged between the rubber air bag and the gland, the first bearing is fixedly sleeved in the middle of the gland, and the limiting sleeve is fixedly sleeved in the middle of the first bearing.

Preferably, the height of the limiting sleeve is greater than that of the first bearing, and the inner diameter of the limiting sleeve is greater than the diameter of the rubber air bag in a normal state.

The utility model discloses possess following beneficial effect:

1. this machine is kneaded to tealeaves for tea processing, through the design of twisting bucket middle part rubber air bag, utilize air supercharger to pressurize rubber air bag, make rubber air bag bulge, cooperation gland and twist the bucket inner wall, to the tealeaves formation reaction force of twisting bucket center department, improve the degree of kneading of twisting bucket center department tealeaves, improve the degree of consistency that tealeaves was kneaded and knead the effect, utilize drive unit drive rubber air bag to twist the bucket rotation relatively simultaneously, knead the tealeaves of twisting bucket center department, further improve the effect of kneading of tealeaves.

2. This machine is kneaded to tealeaves for tea processing, after tealeaves is being kneaded a period, part tealeaves is extruded by kneading barrel head portion and the clearance of kneading between the dish, further to rubber air bag pressure boost through controlling the air booster, and rubber air bag further expands, has guaranteed that the continuation of tealeaves is squeezed, is that the interact power between tealeaves maintains throughout at certain extent, and the effect that tealeaves was kneaded is maintained throughout at higher state.

3. This a machine is kneaded to tealeaves for tea processing, through the protruding design on rubber air bag surface, when rubber air bag slowly rotates, near tealeaves formation in rubber air bag removed stirring effect, is favorable to twisting barrel center department tealeaves and extrudees each other and kneads, can make the effect of kneading of tealeaves better.

Drawings

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a cross-sectional view of the twisting barrel of the present invention;

FIG. 3 is a top view of the structure twisting disc of the present invention;

fig. 4 is a schematic view of the conventional tea rolling machine.

In the figure: 1. twisting a disc; 2. a drive motor; 3. a support frame; 301. a gearbox; 302. a crank mechanism; 4. twisting a barrel; 5. a tripod stand; 6. a prism; 7. a column; 701. a cross arm; 702. a hand wheel; 8. a connecting rod; 9. a gland; 91. a first bearing; 92. a limiting sleeve; 10. erecting a rod; 101, a first electrode and a second electrode; a transverse plate; 102. a speed reduction motor group; 103. an air supercharger; 104. a conduit; 105. a rotary joint; 11. a second bearing; 12. a linkage pipe; 121. a driven sprocket; 122. a rubber air bag; 123. a vent hole; 13. an outlet cover.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1-4, a tea leaf rolling machine for processing tea leaves comprises a rolling disc 1, a driving motor 2, a support frame 3, a gear box 301, a crank mechanism 302, a rolling barrel 4, a tripod bracket 5, ribs 6, a column 7, a cross arm 701, a hand wheel 702, a connecting rod 8 and a gland 9, wherein the rolling disc 1 is fixedly arranged at the top of the support frame 3, the gear box 301 is arranged above one support leg of the support frame 3, the gear box 301 is driven by the driving motor 2 positioned at the side of the support leg of the support frame 3, the top of the support frame 3 is provided with three crank mechanisms 302 positioned outside the rolling disc 1, the crank mechanisms 302 are driven by the gear box 301, the tripod bracket 5 is arranged at the top of the three crank mechanisms 302, the rolling barrel 4 is fixedly arranged at the middle part of the tripod bracket 5, the ribs 6 distributed in a lotus shape are arranged inside the rolling barrel 4, the outlet cover 13 is arranged at the middle, the tea leaf twisting machine has the advantages that the driving force is provided by the driving motor 2, the twisting barrel 4 horizontally rotates by taking the twisting disc 1 as the center through the transmission of the gearbox 301, the crank mechanism 302 and the tripod 5, tea leaves in the twisting barrel 4 are pressed by the pressing cover 9, the reaction force of the twisting disc 1, the twisting force of the rib 6 and the lateral pressure of the inner wall of the twisting barrel 4 are twisted into strips, partial leaf cells are crushed, tea juice overflows, the twisting purpose is achieved, the tea leaves are collected by opening the outlet cover 13, the twisting barrel 4 is positioned above the twisting disc 1, the top of the tripod 5 is provided with the upright post 7, the upright post 7 is provided with the cross arm 701 capable of moving up and down, the up and down movement of the cross arm 701 is controlled through the rotation of the hand wheel 702, the specific lifting structure of the cross arm 701 is the same as that of the existing tea leaf twisting machine, one end of the cross arm 701 is fixedly connected with two connecting rods 8, the bottoms of the two connecting, the cross arm 701 is controlled to move downwards by rotating the hand wheel 702, so that the gland 9 is controlled to move downwards to press the tea leaves in the twisting barrel 4, and the twisting effect of the tea leaves is better.

The top of the tripod 5 is fixedly connected with an upright post 10 positioned at one side of the upright post 7, one side of the top of the upright post 10 is fixedly connected with a transverse plate 101 positioned above the twisting barrel 4, wherein the transverse plate 101 is movably sleeved with two connecting rods 8 without influencing the connecting rods 8 to drive the gland 9 to move up and down, the middle part of the transverse plate 101 is fixedly sleeved with a second bearing 11, the middle part of the second bearing 11 is fixedly sleeved with a linkage pipe 12, the bottom end of the linkage pipe 12 extends into the gland 9, the bottom of the linkage pipe 12 is fixedly sleeved with a rubber airbag 122, and the linkage pipe 12 is provided with a vent hole 123 positioned inside the rubber airbag 122, before tea leaves are twisted, the rubber airbag 122 is inflated and pressurized through the linkage pipe 12 and the vent hole 123, so that the rubber airbag 122 is bulged into a column shape to be matched with the inner side wall of the twisting barrel 4 and the gland 9 to extrude the tea leaves at the center, twist the inside tealeaves of bucket 4 under the effect of inertial centrifugal force, form the squeezing action simultaneously with the inside wall of twisting bucket 4 and the surface of rubber gasbag 122 for twist the tealeaves of 4 center departments of bucket and also can obtain fine effect of twisting, when the degree of twisting of the tealeaves of 4 center departments of twisting bucket is enough, compare in current tealeaves and knead the machine, shortened the time of twisting of tealeaves, improved the efficiency of twisting of tealeaves.

The bottom of the horizontal plate 101 is fixedly provided with a speed reducing motor set 102 positioned on one side of the connecting pipe 12, the distance value between the bottom of the speed reducing motor set 102 and the top of the twisting barrel 4 is 20cm-40cm, after the connecting rod 8 drives the gland 9 to move upwards, enough space is reserved between the gland 9 and the twisting barrel 4 so that an operator can add tea again to knead the tea, the connecting pipe 12 is fixedly sleeved with a driven sprocket 121, the horizontal plate 101 drives the driven sprocket 121 to rotate through a chain, so that the connecting pipe 12 drives the rubber air bag 122 to rotate slowly relative to the twisting barrel 4, the tea at the central part of the twisting barrel 4 is kneaded, the kneading efficiency and effect of the tea are improved, and the surfaces of the inner walls of the rubber air bag 122 and the twisting barrel 4 are provided with bulges, so that the tea near the rubber air bag 122 in the twisting barrel 4 can form a certain stirring effect by matching the rotation of the rubber air bag 122 with the bulge design, further improving the rolling effect and efficiency of the tea.

An air supercharger 103 is fixedly installed on the side surface of the upright rod 10, a speed reducing motor set 102 is communicated with the top of the air supercharger 103, one end of the speed reducing motor set 102 penetrates through the cross arm 701 from the upper part of the cross arm 701 and is connected with a rotary joint 105 in a sealing mode, the other end of the rotary joint 105 is fixedly connected with the top end of the linkage pipe 12, the air supercharger 103 is controlled to charge pressure into the rubber air bag 122, after tea leaves are kneaded for one end, part of tea leaves at the bottom of the kneading barrel 4 are extruded from gaps, the looseness among the tea leaves in the kneading barrel 4 is increased, when the pressure of the pressing cover 9 on the tea leaves is insufficient, the air supercharger 103 is controlled to charge pressure into the rubber air bag 122, so that the rubber air bag 122 is further bulged, after part of the tea leaves are extruded, the influence of the looseness among the tea leaves is reduced, the tea leaf kneading effect is improved, and the design of the rotary joint 105 ensures that when the air, without affecting the rotation of the linking tube 12.

The middle part of the gland 9 is fixedly sleeved with a first bearing 91, the middle part of the first bearing 91 is fixedly sleeved with a limit sleeve 92, the height of the limit sleeve 92 is greater than that of the first bearing 91, the middle part of the limit sleeve 92 is movably sleeved with a rubber air bag 122, the inner diameter of the limit sleeve 92 is greater than the diameter of the rubber air bag 122 after deflation, when tea needs to be added again for kneading, the air supercharger 103 is controlled to deflate and reduce the pressure of the rubber air bag 122, then the gland 9 is moved upwards for tea kneading, after the tea is added, the gland 9 is controlled to press the tea downwards, the air supercharger 103 is controlled to inflate the rubber air bag 122, the rubber air bag 122 is inflated and inflated to extrude the inner wall of the limit sleeve 92, the rotation of the rubber air bag 122 can not affect the gland 9 by using the first bearing 91, and the design of the limit sleeve 92 ensures that the rubber air bag 122 cannot be clamped at the ball inside the limit sleeve 92 after inflation, the normal use to stop collar 92 causes the influence, makes the rubber gasbag 122 after the inflation play certain effect of sheltering from to the below of stop collar 92 simultaneously, and the effectual ball department that prevents tealeaves and get into in the stop collar 92.

When tea leaves are kneaded, firstly, the pressing cover 9 is controlled to move upwards to the upper part of the kneading barrel 4 through the upright post 7, tea leaves to be kneaded are added into the kneading barrel 4, the tea leaves in the kneading barrel 4 are pressed under the control of the pressing cover 9, the air supercharger 103 is controlled to charge the rubber air bag 122, the rubber air bag 122 expands to be matched with the inner wall of the kneading barrel 4 to further extrude the tea leaves, then, the driving motor 2 is started to enable the kneading barrel 4 to do rotary motion on the kneading disc 1 to knead the tea leaves, meanwhile, the speed reduction motor set 102 is started to drive the connecting pipe 12 to drive the rubber air bag 122 to rotate, a certain degree of stirring is formed on the tea leaves near the rubber air bag 122, after a part of the tea leaves at the bottom of the kneading barrel 4 are kneaded and extruded, the air supercharger 103 is controlled to further pressurize, the air supercharger 103 is further expanded to continue to knead the tea leaves, after the tea leaves are kneaded, the tea leaves are discharged from the outlet cover 13 on the twisting disc 1, the air supercharger 103 is controlled to reduce the pressure of the rubber air bag 122, the pressing cover 9 is controlled to move upwards after the rubber air bag 122 is recovered, and the tea leaves are added again for twisting.

It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a machine is kneaded to tealeaves for tea processing, includes twisting disk (1), driving motor (2), support frame (3), gearbox (301), crank mechanism (302), twists with fingers bucket (4), tripod support (5), arris bone (6), stand (7), xarm (701), hand wheel (702), connecting rod (8), gland (9), its characterized in that: the top of tripod (5) is equipped with pole setting (10), top fixedly connected with diaphragm (101) of pole setting (10) side, be equipped with linking pipe (12) on diaphragm (101), the bottom of linking pipe (12) is equipped with and is located rubber gasbag (122) of twisting with fingers bucket (4) inside, and rubber gasbag (122) are located the center department of twisting with fingers bucket (4) inner chamber, set up air vent (123) of rubber gasbag (122) inside on linking pipe (12), one side of pole setting (10) is equipped with air booster (103), air booster (103) are inflated to the inside of rubber gasbag (122) through pipe (104).

2. A tea leaf rolling machine for tea leaf processing according to claim 1, characterized in that: be equipped with second bearing (11) between diaphragm (101) and interlocking pipe (12), driven sprocket (121) that are located diaphragm (101) below are fixed cover to be equipped with on interlocking pipe (12), one side of diaphragm (101) bottom is equipped with gear motor group (102), and gear motor group (102) rotate through chain drive driven sprocket (121), the surface of rubber gasbag (122) is protruding design.

3. A tea leaf rolling machine for tea leaf processing according to claim 1, characterized in that: a rotary joint (105) positioned above the second bearing (11) is communicated between the top end of the connecting pipe (12) and the guide pipe (104).

4. A tea leaf rolling machine for tea leaf processing according to claim 1, characterized in that: be equipped with first bearing (91) and stop collar (92) between rubber gasbag (122) and gland (9), the fixed suit of first bearing (91) is in the middle part of gland (9), the fixed suit in middle part of first bearing (91) is equipped with stop collar (92).

5. A tea leaf rolling machine for tea leaf processing according to claim 4, characterized in that: the height of the limiting sleeve (92) is larger than that of the first bearing (91), and the inner diameter of the limiting sleeve (92) is larger than that of the rubber air bag (122) in a normal state.