CN210682785U

CN210682785U - Warp spreading and dividing machine

Info

Publication number: CN210682785U
Application number: CN201921128377.XU
Authority: CN
Inventors: 梁文坚
Original assignee: Foshan Gaoming District Jinsu Textile Co ltd
Current assignee: Foshan Gaoming District Jinsu Textile Co ltd
Priority date: 2019-07-17
Filing date: 2019-07-17
Publication date: 2020-06-05
Anticipated expiration: 2029-07-17

Abstract

The warp spreading and dividing machine comprises a pan head mounting station and at least one winding mechanism, wherein the pan head mounting station comprises warp bundles, the winding mechanism is used for winding the warp bundles of the pan head mounting station, and the total width of the warp bundles on the winding mechanism is larger than that of the warp bundles on the pan head mounting station. The small-width warp pan head can be widened into the large-width warp pan head by using a warp widening machine, the large-head warp pan head can be split into a plurality of small-head warp pan heads by using a warp splitting machine, and the small-head warp pan heads are used for respectively spinning products. From the perspective of the whole industry, the two original pan heads need to be subjected to twice size dyeing and twice transportation, and the cost for respectively producing the two pan heads is high. But through the warp spreading and dividing machine, the pan head which is only subjected to primary size dyeing and primary transportation is split into two pan heads meeting the requirements of textile manufacturers, and the primary size dyeing cost and the transportation cost are saved, so that the production cost of an industrial chain can be reduced.

Description

Warp spreading and dividing machine

Technical Field

The utility model belongs to the technical field of weaving and specifically relates to warp spreading dividing machine.

Background

At present, size dyeing machines of size dyeing manufacturers have various specifications. According to the requirements of a weaving factory, a sizing and dyeing factory selects a sizing and dyeing machine with a width, a head part and a thickness suitable for the requirements, and then the sizing and dyeing machine is used for respectively carrying out sizing and dyeing, sizing, rolling and the like on warps so as to manufacture finished warp pan heads (the pan heads comprise the warps).

The weaving factory generally customizes the warp pan head to the sizing and dyeing factory according to the parameters of the warp needed by the product, the parameters include the color, length, thickness, breadth and head (the number of warps on one pan head), and then the finished warp pan head provided by the sizing and dyeing factory is used for producing the product of the weaving factory. Because the total length of the size dyeing machine used by a size dyeing manufacturer is about one hundred meters, in other words, the assembly line of size dyeing and fixed width is as long as one hundred meters, the warp threads on the assembly line can be ensured not to be adhered and meet the standard requirement only by keeping the same width of the whole assembly line, and therefore, technically, the size dyeing machine of the same model can only produce a pan head with a wide width.

In the process of manufacturing the pan head, the main cost is labor, cost of a sizing and dyeing machine and transportation cost, and raw materials are not decisive factors for determining the manufacturing cost of the pan head. And because the weaving producer is to customize the pan head according to the demand of the product, therefore the pan head basically can not be fully loaded with warp, there is waste. For example, assuming that one pan head can wind warps of 100 meters long, 10 meters wide and ten thousand, a weaving manufacturer can order two warps of 100 meters long, 10 meters wide and five thousand according to the requirement of the product, the pan head actually only carries warps with a limit value of 50%, and theoretically one warp bundle of ten thousand can be subjected to one sizing, processing and transporting procedure to make enough warps for the weaving manufacturer, and nowadays two warps of five thousand are subjected to one sizing, processing and transporting procedure respectively to cause the waste of resources of the sizing and dyeing manufacturer, so that small-head products (few consumption raw materials theoretically) and large-head products (many consumption raw materials theoretically) in the market have no competitive advantage in price; on the other hand, the cost of the product made of the large-width warp is high.

SUMMERY OF THE UTILITY MODEL

In order to overcome the defects of the prior art, the utility model discloses aim at providing warp spreading dividing machine to save sizing and dyeing cost when coiled hair preparation, cost of transportation when coiled hair transports.

The warp spreading and dividing machine comprises a pan head mounting station and at least one winding mechanism, wherein the pan head mounting station comprises warp bundles, the winding mechanism is used for winding the warp bundles of the pan head mounting station, and the total width of the warp bundles on the winding mechanism is larger than that of the warp bundles on the pan head mounting station.

Furthermore, a warp expanding mechanism is arranged between the pan head mounting station and the winding mechanism, and the end of the wire harness penetrates through the expanding mechanism and then is connected with the winding mechanism; when the winding mechanism winds the warp bundles, the expanding mechanism expands the passing warp bundles.

Further, the pan head mounting station is used for mounting a semi-finished pan head which is subjected to a sizing and dyeing process; the winding mechanism comprises an empty pan head, and the warp bundles expanded by the warp expanding mechanism are wound to the empty pan head.

Furthermore, the expanding mechanism comprises a reed dent row, and the width of the warp bundles between the pan head installation station and the reed dent row is smaller than that of the reed dent row, so that the warp bundles are expanded when passing through the reed dent row.

Furthermore, the number of the winding mechanisms is at least two, the head end of the warp beam of the pan head installation station comprises a plurality of sub-ends, and the sub-ends are respectively connected with the winding mechanisms; the winding mechanism synchronously operates to tear the warp beam into a plurality of sub-beams and respectively wind the sub-beams.

Further, a semi-finished coiled hair subjected to a sizing and dyeing process is installed on the coiled hair installation station; the winding mechanism comprises an empty pan head, and the sub-wire bundle leaving from the pan head mounting station is wound to the empty pan head.

Furthermore, the winding mechanisms and the pan head installation stations are located on the same horizontal straight line, and the distances between each winding mechanism and each pan head installation station are different.

Has the advantages that: the small-width warp pan head can be widened into the large-width warp pan head by using a warp widening machine, the large-head warp pan head can be split into a plurality of small-head warp pan heads by using a warp splitting machine, and the small-head warp pan heads are used for respectively spinning products. From the perspective of the whole industry, the two original pan heads need to be subjected to twice size dyeing and twice transportation, and the cost for respectively producing the two pan heads is high. But through the warp spreading and dividing machine, the pan head which is only subjected to primary size dyeing and primary transportation is split into two pan heads meeting the requirements of textile manufacturers, and the primary size dyeing cost and the transportation cost are saved, so that the production cost of an industrial chain can be reduced.

Drawings

FIG. 1 is a schematic view of a warp tenter (the tenter mechanism is not shown);

FIG. 2 is a schematic structural view of a warp yarn splitting machine;

FIG. 3 is a front schematic view of a warp yarn splitting machine.

In the figure: 1. a pan head mounting station; 2. and (5) emptying the pan head.

Detailed Description

The present invention will be further described with reference to the accompanying drawings and the detailed description, and it should be noted that the embodiments or technical features described below can be arbitrarily combined to form a new embodiment without conflict.

As shown in fig. 1, the warp tenter includes a pan head mounting station 1 at the left end, a take-up mechanism at the right end, and a reed dent row (not shown in the figure) between them. The pan head mounting station 1 comprises warp bundles, the warp bundles can be warp threads directly connected to the pan head mounting station 1 after a sizing and dyeing process of a sizing and dyeing machine, or semi-finished pan heads are manufactured after the sizing and dyeing machine is subjected to the sizing and dyeing process, the semi-finished pan heads are mounted on the pan head mounting station 1, and then the warp bundles are pulled out of the semi-finished pan heads; an operator pulls the wiring harness from the pan head installation station 1 to the reed dent row, the end of the wiring harness is expanded manually, the end after expanding penetrates through the reed dent row, and finally the end penetrating through the reed dent row is connected to the winding mechanism. After the installation is finished, the winding mechanism rotates, the warp bundles are expanded through the reed tooth rows and are finally wound by the winding mechanism.

It should be noted that the winding mechanism can be an empty pan head 2, the pan head mounting station 1 is used for mounting a semi-finished pan head, a weaving manufacturer can use a warp expander to perform secondary processing on the semi-finished pan head purchased from a sizing and dyeing manufacturer, and the semi-finished pan head is used as a raw material to prepare a finished pan head meeting the product requirement of the manufacturer, so that the cost is saved, and greater economic benefit is obtained. Preferably, the maximum width of the reed dent row does not exceed twice the width of the warp on the semi-finished pan head, so that the width of the expanded warp does not exceed twice the original width.

As shown in fig. 2 and 3, the warp yarn splitting machine comprises a pan head mounting station 1 on the left side, a winding mechanism in the middle part and a winding mechanism on the right side, and the positions of the three mechanisms are located on the same horizontal straight line. The pan head installation station 1 comprises warp bundles (as above, the warp bundles can be from the tail end of the sizing and dyeing machine or from the semi-finished pan head), an operator splits the head end of the warp bundles into a plurality of sub-end heads with equal parts, and the sub-end heads and the sub-bundle leave from the pan head installation station 1 and respectively reach the winding mechanism. Because the distance between two winding mechanisms and the pan head installation station 1 is different, the winding mechanisms can tear the warp thread bundle into a plurality of sub-thread bundles when winding. It should be noted that the pan head mounting station 1 and the winding mechanism may not be located on the same horizontal straight line, and as long as a certain distance exists between the winding mechanisms, the winding mechanism can tear the warp bundle into a plurality of sub-bundles and respectively wind the sub-bundles during winding.

A semi-finished coiled hair subjected to a sizing and dyeing process is arranged on the coiled hair mounting station 1; the winding mechanism comprises an empty pan head 2, and the sub-wire bundle leaving from the pan head installation station 1 is wound to the empty pan head 2.

It should be noted that the warp threads passing through the width expanding mechanism are larger than the original width; the warp thread passing through the warp thread dividing machine is divided into a plurality of finished product pan heads, the head part of each finished product pan head is smaller than the original warp thread, and the width of each finished product pan head is equal to the original warp thread, so that the total width of each finished product pan head is larger than the width of the original warp thread.

The above embodiments are only preferred embodiments of the present invention, and the protection scope of the present invention cannot be limited thereby, and any insubstantial changes and substitutions made by those skilled in the art based on the present invention are all within the protection scope of the present invention.

Claims

1. Warp spreading divides yarn machine, including coiled hair installation station, at least one winding mechanism, coiled hair installation station includes the warp pencil, and winding mechanism is used for the warp pencil rolling with coiled hair installation station, its characterized in that: the total width of the warp bundles on the winding mechanism is greater than that of the warp bundles on the pan head mounting station, a warp spreading mechanism is arranged between the pan head mounting station and the winding mechanism, and the ends of the warp bundles penetrate through the spreading mechanism and then are connected with the winding mechanism; when the winding mechanism winds the warp bundles, the expanding mechanism expands the passing warp bundles.

2. The warp tentering and dividing machine as claimed in claim 1, characterized in that: the pan head mounting station is used for mounting a semi-finished pan head subjected to the sizing and dyeing process; the winding mechanism comprises an empty pan head, and the warp bundles expanded by the warp expanding mechanism are wound to the empty pan head.

3. The warp tentering and dividing machine as claimed in claim 1, characterized in that: the width expanding mechanism comprises a reed dent row, and the width of the warp bundles between the pan head installation station and the reed dent row is smaller than that of the reed dent row, so that the warp bundles are expanded when passing through the reed dent row.

4. The warp tentering and dividing machine as claimed in claim 1, characterized in that: the head end of a warp beam of the pan head installation station comprises a plurality of sub-ends, and the sub-ends are respectively connected with the winding mechanism; the winding mechanism synchronously operates to tear the warp beam into a plurality of sub-beams and respectively wind the sub-beams.

5. The warp spreading and dividing machine as claimed in claim 4, wherein: a semi-finished coiled hair subjected to a sizing and dyeing process is arranged on the coiled hair mounting station; the winding mechanism comprises an empty pan head, and the sub-wire bundle leaving from the pan head mounting station is wound to the empty pan head.

6. The warp spreading and dividing machine as claimed in claim 4, wherein: the winding mechanisms and the pan head mounting stations are located on the same horizontal straight line, and the distances between each winding mechanism and each pan head mounting station are different.