CN210682479U - Process is with piling up device in middle of sponge - Google Patents
Process is with piling up device in middle of sponge Download PDFInfo
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- CN210682479U CN210682479U CN201921233164.3U CN201921233164U CN210682479U CN 210682479 U CN210682479 U CN 210682479U CN 201921233164 U CN201921233164 U CN 201921233164U CN 210682479 U CN210682479 U CN 210682479U
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Abstract
The utility model relates to a stacking device for sponge middle process, which comprises a transition conveying component, wherein the transition conveying component comprises a transition conveying support, the transition conveying support comprises two gantries and a connecting rod, a sponge transition conveying support is arranged between the two gantries, a sponge transition conveying belt is arranged on the sponge transition conveying support, and the sponge transition conveying support is driven by a lifting mechanism to lift up and down; the temporary storage assembly comprises a temporary storage support, the temporary storage support comprises a pair of cross rods, a sponge temporary storage support is arranged on the two cross rods, a sponge temporary storage conveying belt is installed on the sponge temporary storage support, and the sponge temporary storage support is driven by a horizontal moving mechanism to move in a reciprocating mode in the horizontal direction. The utility model has the advantages that: through the cooperation between transition conveying assembly and the subassembly of keeping in to can pile up the sponge in waiting automatically, need not artifical transport, manpower, the labour that has significantly reduced have improved work efficiency.
Description
Technical Field
The invention relates to the field of sponge processing, in particular to a stacking device for sponge intermediate working procedures.
Background
Polyurethane soft foaming rubber, polyurethane is the most common polymer material in life, and is widely applied to manufacturing various sponge products and elastic materials for shock absorption and friction resistance, such as soles and tank track substrates of tractors.
When the sponge product is processed, firstly, the foaming resin, the foaming auxiliary agent and the adhesive resin (which enables the finished product to have adhesiveness) are mixed together; and then foaming. 80 parts of Ethylene Vinyl Acetate (EVA), 20 parts of APAOPT3385, 20 parts of azodicarbonamide, l9 parts of CaCO and 0.6 part of dicumyl peroxide are mixed together, placed in a mould for foaming, and closed cells are broken by mechanical force to prepare a foamed sponge product, wherein the density (d) of the foamed sponge product is 0.028 g/cm, and the 25% compression hardness of the foamed sponge product is 1.9 KPa.
The components of the sponge are mostly polyurethane, different things can be produced by different manufacturing processes of the same material as foaming, and PU sponge products mainly comprise polyester and polyether types, can be sliced or rolled and cut, and can be subjected to composite processing, hot pressing processing, blasting and trepanning processing and the like according to customer requirements. The PU sponge product has the characteristics of heat preservation, heat insulation, sound absorption, shock absorption, flame retardance, static electricity prevention, good air permeability and the like, so the PU sponge product relates to various industries, including the automobile industry, the battery industry, the cosmetic industry, the bra underwear manufacturing industry, the high-grade furniture manufacturing industry and the like.
At present, the sponge is in the in-process of having processed, because need involve a plurality of processes, but, the required time of each process production exists the difference, and each process is continuous production again, consequently, the sponge just can appear certainly and has been processed the back at the former process, get into the phenomenon that the next process need wait for when processing, and the sponge is at the in-process of waiting for, along with the increase of sponge number quantity, just need to pile up the sponge in order to save required space, and when the sponge piles up, what present stacking mode adopted is the mode of artifical unloading, and because the sponge is bigger, whole weight is heavier, need the cooperation of a plurality of operative employee, whole process need consume a large amount of manpower, labour, unusual trouble, and work efficiency is also not high.
Disclosure of Invention
The invention aims to provide a stacking device for sponge intermediate working procedures, which is convenient for sponge stacking.
In order to solve the technical problems, the technical scheme of the invention is as follows: the utility model provides a process is with piling up device in middle of the sponge, its innovation point lies in: comprises that
The transition conveying assembly comprises a transition conveying support, the transition conveying support is formed by a pair of door frames and a connecting rod for connecting the top ends of the two door frames, a sponge transition conveying support is arranged between the two door frames, a sponge transition conveying belt is arranged on the sponge transition conveying support, and the sponge transition conveying support is driven by a lifting mechanism arranged on the door frames to lift up and down;
the temporary storage assembly comprises a temporary storage support, the temporary storage support comprises a pair of cross rods arranged between two door frames, a sponge temporary storage support is arranged on the two cross rods, a sponge temporary storage conveying belt is installed on the sponge temporary storage support, and the sponge temporary storage support is driven by a horizontal moving mechanism installed on the cross rods to move in a reciprocating mode in the horizontal direction.
Further, the lifting mechanism is: the portal frame type structure that the portal comprises a pair of stand and the ejector pin of connecting the stand top jointly, all installs a lift guide rail that extends along the major axis direction of stand in two adjacent one sides of stand, is provided with complex lift pulley with it on lift guide rail, lift pulley installs the side at sponge transition conveying support, realizes the support to sponge transition conveying support by four lift pulley cooperations jointly, sponge transition conveying support is carried out the oscilaltion by lift cingulum and elevator motor's cooperation drive.
Further, the sponge transition conveying support and the lifting toothed belt are matched with each other: the lifting toothed belts are four in number, the lifting toothed belts are respectively installed on four stand columns and fixedly connected with the side ends of the sponge transition conveying support, lifting gears matched with the lifting toothed belts are installed on the upper side and the lower side of each stand column, the two lifting gears located on the upper side of the same portal frame are connected through a cross rod to achieve linkage, the two cross rods are matched through a pair of longitudinal rods to achieve linkage, bevel gears A are installed on the two sides of each cross rod, bevel gears B matched with the bevel gears of the cross rods are installed on the two sides of each longitudinal rod, any one lifting gear is driven by a lifting motor to rotate and drive all the other lifting gears to rotate, and therefore the lifting toothed belts are driven to work and the sponge transition conveying support can reciprocate up and down.
Further, the horizontal moving mechanism is: install a horizontal guide rail that extends along the major axis direction of horizontal pole on the horizontal pole top, horizontal guide rail is last to have complex horizontal slider with it, the bottom both sides of support are kept in to the sponge are fixed mutually with each horizontal slider, still be provided with a horizontal cingulum on two horizontal poles, install respectively in the both sides of horizontal pole simultaneously one with horizontal cingulum matched with horizontal gear, two horizontal gears that lie in two horizontal poles with one side connect through a horizontal connecting rod and realize synchronous rotation, arbitrary one horizontal gear is rotated and is driven the support of keeping in to the sponge by horizontal motor drive and carries out horizontal reciprocating motion.
Furthermore, both sides of the cross rod are respectively provided with a limiting block extending upwards, the horizontal gear is arranged in the limiting block, and the limiting block is provided with a groove for accommodating the horizontal gear to stretch out and move.
Furthermore, a correlation type photoelectric switch is further arranged between the sponge transition conveying support and the cross rod, and the two photoelectric switches are respectively installed at the bottom end of the sponge transition conveying support and the top end of the cross rod.
The invention has the advantages that: in the invention, through the matching between the transition conveying assembly and the temporary storage assembly, the sponges to be waited can be automatically stacked without manual carrying, so that the manpower and the labor force are greatly reduced, and the working efficiency is improved.
For the arrangement of the lifting mechanism, four lifting toothed belts, lifting gears, transverse rods, longitudinal rods and bevel gears are matched, so that the stability of the up-and-down lifting of the sponge transition conveying support is realized through one motor.
The setting of stopper in the horizontal migration mechanism is then spacing the horizontal migration stroke of sponge support of keeping in, avoids sponge support of keeping in to shift out from the horizontal pole.
The sponge on the sponge temporary storage support is protected by the photoelectric switch, and the sponge temporary storage support is prevented from moving to the lower part of the sponge transition conveying support, and the lower part of the sponge transition conveying support still continues to move downwards to crush the sponge.
Drawings
The present invention will be described in further detail with reference to the accompanying drawings and specific embodiments.
Fig. 1 is a schematic view of an inventive stacking apparatus for sponge intermediate processes.
Fig. 2 is an enlarged schematic view of a portion a of fig. 1.
Detailed Description
The following examples are presented to enable one of ordinary skill in the art to more fully understand the present invention and are not intended to limit the scope of the embodiments described herein.
A stacking apparatus for sponge intermediate process shown in FIG. 1 and FIG. 2 comprises
The utility model provides a transition conveying assembly, transition conveying assembly includes a transition carriage, this transition carriage comprises a pair of portal and the connecting rod 1 of connecting two portal tops jointly, be provided with a sponge transition carriage 2 between two portals, install sponge transition conveyer belt 3 on sponge transition carriage 2, sponge transition conveyer belt 3 carries out work by installing the motor drive on sponge transition carriage 2, sponge transition carriage 2 is driven by the elevating system of installing on the portal and is carried out the oscilaltion, and drive sponge transition conveyer belt 3 and carry out the oscilaltion.
The lifting mechanism is as follows: the portal frame structure that the portal comprises a pair of stand 4 and the ejector pin 5 of connecting the 4 tops of stand jointly, all install a lift rail 6 that extends along the major axis direction of stand 4 in two adjacent one sides of stand 4, be provided with complex lift pulley 7 with it on lift rail 6, lift pulley 7 passes through pulley mount pad 8 and installs the side at sponge transition transport support 2, pulley mount pad 8 is fixed at the side of sponge transition transport support 2, clearance fit between lift pulley 7 and the pulley mount pad 8, realize the support to sponge transition transport support 2 by the cooperation of four lift pulleys 7 jointly, sponge transition transport support 2 is gone up and down by the cooperation drive of lift cingulum 10 and elevator motor 9.
The sponge transition conveying support 2 and the lifting toothed belt 10 are matched with each other: the lifting toothed belts 10 are four in total and are respectively arranged on the four upright posts 4, and the lifting toothed belts 10 are fixedly connected with the side ends of the sponge transition conveying bracket 2, the upper and lower sides of the upright post 4 are both provided with lifting gears 11 matched with the lifting toothed belt 10, the two lifting gears 11 positioned on the upper side of the same portal frame are connected through a cross rod 12 to realize linkage, the two cross rods 12 are matched through a pair of longitudinal rods 13 to realize linkage, two sides of the cross rod 12 are respectively provided with a bevel gear A14, two sides of the vertical rod 13 are respectively provided with a bevel gear B15 matched with the bevel gear A14 of the cross rod 12, two sides of the cross rod 12 and the vertical rod 13 are respectively arranged at the top ends of the ejector rod 5 and the connecting rod 1 through the matching of a bearing and a bearing seat, any lifting gear 11 is driven by the lifting motor 9 to rotate and drives all the other lifting gears 11 to rotate, thereby driving the lifting toothed belt 10 to work and realizing the up-and-down reciprocating motion of the sponge transition conveying bracket 2. Four lifting toothed belts 10, lifting gears 11, cross rods 12, longitudinal rods 13 and bevel gears are matched, so that the sponge transition conveying support 2 can be lifted up and down stably through one lifting motor 9, the number of required motors is reduced, and the cost is saved.
The temporary storage assembly comprises a temporary storage support, the temporary storage support comprises a pair of cross rods 21 arranged between two door frames, a sponge temporary storage support 22 is arranged on the two cross rods 21, a sponge temporary storage conveying belt 23 is installed on the sponge temporary storage support 22, and the sponge temporary storage support 22 is driven by a horizontal moving mechanism installed on the cross rods 21 to move in a reciprocating mode in the horizontal direction.
The horizontal movement mechanism is: install a horizontal guide rail 24 that extends along the major axis direction of horizontal pole 21 on horizontal pole 21 top, horizontal guide rail 24 is last to have complex horizontal slider with it, the bottom both sides of sponge temporary storage support 22 are fixed mutually with each horizontal slider, still be provided with a horizontal toothed belt 25 on two horizontal poles 21, install a horizontal gear with horizontal toothed belt 25 matched with respectively in the both sides of horizontal pole 21 simultaneously, two horizontal gears that lie in two horizontal poles 21 with one side connect through a horizontal connecting rod 26 and realize synchronous rotation, arbitrary horizontal gear is rotated and is driven by horizontal motor 27 and carry out horizontal reciprocating motion by driving sponge temporary storage support 22.
Two sides of the cross bar 21 are respectively provided with a limiting block 28 extending upwards, the horizontal gear is arranged in the limiting blocks 28, and the limiting blocks 28 are provided with grooves for accommodating the horizontal toothed belts 25 to extend out and move. The limiting block 28 is configured to limit the horizontal movement stroke of the temporary sponge storage rack 22, so as to prevent the temporary sponge storage rack 22 from moving out of the cross bar 21.
Still be provided with correlation formula photoelectric switch between sponge transition conveying support 2 and horizontal pole 21, two photoelectric switches are installed respectively in the bottom of sponge transition conveying support 2 and the top of horizontal pole 21 to be located sponge transition conveying support 2 and be close to the one side of the sponge support of keeping in 22, correlation formula photoelectric switch links to each other with elevator motor 9. The arrangement of the photoelectric switch protects the sponge on the sponge temporary storage bracket, avoids the sponge from being crushed due to the fact that the sponge continues to descend below the sponge transition conveying bracket 2 when the sponge temporary storage bracket moves to the position below the sponge transition conveying bracket, when the sponge temporary storage support 22 moves to the position below the sponge transition conveying support 2, the sponge temporary storage support 22 cuts off the infrared ray of the correlation photoelectric switch, at the moment, the correlation photoelectric switch feeds back signals to the PLC, the PLC cuts off the power supply of the lifting motor 9, that is, the lifting motor 9 cannot work in the device until the temporary sponge storage support 22 is shifted out from the lower part of the sponge transition conveying support 2, and the PLC can start the power supply of the lifting motor 9 again, so that the sponge transition conveying support 2 is prevented from crushing the sponge.
The working principle is as follows: firstly, the sponge transition conveying support 2 is driven by the lifting motor 9 to move up and down, thereby reaching the height of receiving the sponge conveyed by the previous process, meanwhile, the sponge transition conveying belt 3 also works under the drive of the corresponding motor, after the sponge completely moves to the sponge transition conveying belt 3, the sponge transition conveying belt 3 stops working, then the lifting motor 9 drives the sponge transition conveying support 2 to move up and down again until the bottom end of the sponge transition conveying support 2 is slightly higher than the height of the sponge temporary storage conveying belt 23, if the sponge temporary storage conveying belt 23 has the sponge, the bottom end of the sponge transition conveying support 2 is slightly higher than the height of the sponge positioned at the topmost end on the sponge temporary storage conveying belt 23, then the sponge temporary storage support 22 is driven by the horizontal motor 27 to move horizontally until one side of the sponge temporary storage support 22 close to the sponge transition conveying support 2 moves to the lower part of the sponge transition conveying support 2, horizontal motor 27 stop work, at this moment, sponge transition conveyer belt 3, sponge keep in conveyer belt 23 simultaneous workings under the drive that corresponds the motor, thereby carry the sponge on the sponge transition conveyer belt 3 to sponge keep in conveyer belt 23 on, treat that the sponge moves completely and keep in behind conveyer belt 23 to the sponge, sponge keep in conveyer belt 23 stop work, horizontal motor 27 is worked once more, drive sponge support 22 reverse movement of keeping in, make sponge keep in conveyer belt 23 and break away from sponge transition support 2 below, then elevator motor 9 is worked again, drive sponge transition support 2 receives next sponge, so relapse, the automation of sponge has been realized and has been piled up.
It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (6)
1. The utility model provides a process is with piling up device in the middle of the sponge which characterized in that: comprises that
The transition conveying assembly comprises a transition conveying support, the transition conveying support is formed by a pair of door frames and a connecting rod for connecting the top ends of the two door frames, a sponge transition conveying support is arranged between the two door frames, a sponge transition conveying belt is arranged on the sponge transition conveying support, and the sponge transition conveying support is driven by a lifting mechanism arranged on the door frames to lift up and down;
the temporary storage assembly comprises a temporary storage support, the temporary storage support comprises a pair of cross rods arranged between two door frames, a sponge temporary storage support is arranged on the two cross rods, a sponge temporary storage conveying belt is installed on the sponge temporary storage support, and the sponge temporary storage support is driven by a horizontal moving mechanism installed on the cross rods to move in a reciprocating mode in the horizontal direction.
2. The sponge middle process stacking apparatus according to claim 1, wherein: the lifting mechanism is as follows: the portal frame type structure that the portal comprises a pair of stand and the ejector pin of connecting the stand top jointly, all installs a lift guide rail that extends along the major axis direction of stand in two adjacent one sides of stand, is provided with complex lift pulley with it on lift guide rail, lift pulley installs the side at sponge transition conveying support, realizes the support to sponge transition conveying support by four lift pulley cooperations jointly, sponge transition conveying support is carried out the oscilaltion by lift cingulum and elevator motor's cooperation drive.
3. The sponge middle process stacking apparatus according to claim 2, wherein: the sponge transition conveying support and the lifting toothed belt are matched with each other: the lifting toothed belts are four in number, the lifting toothed belts are respectively installed on four stand columns and fixedly connected with the side ends of the sponge transition conveying support, lifting gears matched with the lifting toothed belts are installed on the upper side and the lower side of each stand column, the two lifting gears located on the upper side of the same portal frame are connected through a cross rod to achieve linkage, the two cross rods are matched through a pair of longitudinal rods to achieve linkage, bevel gears A are installed on the two sides of each cross rod, bevel gears B matched with the bevel gears of the cross rods are installed on the two sides of each longitudinal rod, any one lifting gear is driven by a lifting motor to rotate and drive all the other lifting gears to rotate, and therefore the lifting toothed belts are driven to work and the sponge transition conveying support can reciprocate up and down.
4. The sponge middle process stacking apparatus according to claim 1, wherein: the horizontal moving mechanism is as follows: install a horizontal guide rail that extends along the major axis direction of horizontal pole on the horizontal pole top, horizontal guide rail is last to have complex horizontal slider with it, the bottom both sides of support are kept in to the sponge are fixed mutually with each horizontal slider, still be provided with a horizontal cingulum on two horizontal poles, install respectively in the both sides of horizontal pole simultaneously one with horizontal cingulum matched with horizontal gear, two horizontal gears that lie in two horizontal poles with one side connect through a horizontal connecting rod and realize synchronous rotation, arbitrary one horizontal gear is rotated and is driven the support of keeping in to the sponge by horizontal motor drive and carries out horizontal reciprocating motion.
5. The sponge middle process stacking apparatus according to claim 4, wherein: the two sides of the cross rod are respectively provided with a limiting block extending upwards, the horizontal gear is arranged in the limiting blocks, and meanwhile, the limiting blocks are provided with grooves for accommodating the horizontal gear belts to stretch out and move.
6. The sponge middle process stacking apparatus according to claim 1, wherein: still be provided with correlation formula photoelectric switch between sponge transition conveying support and the horizontal pole, two photoelectric switches are installed respectively in the bottom of sponge transition conveying support and the top of horizontal pole.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921233164.3U CN210682479U (en) | 2019-08-01 | 2019-08-01 | Process is with piling up device in middle of sponge |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921233164.3U CN210682479U (en) | 2019-08-01 | 2019-08-01 | Process is with piling up device in middle of sponge |
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| Publication Number | Publication Date |
|---|---|
| CN210682479U true CN210682479U (en) | 2020-06-05 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921233164.3U Active CN210682479U (en) | 2019-08-01 | 2019-08-01 | Process is with piling up device in middle of sponge |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114955569A (en) * | 2022-05-12 | 2022-08-30 | 浙江高裕家居科技股份有限公司 | Mattress production is with piling up device that has alignment function |
-
2019
- 2019-08-01 CN CN201921233164.3U patent/CN210682479U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114955569A (en) * | 2022-05-12 | 2022-08-30 | 浙江高裕家居科技股份有限公司 | Mattress production is with piling up device that has alignment function |
| CN114955569B (en) * | 2022-05-12 | 2023-07-18 | 浙江高裕家居科技股份有限公司 | Stacking device with alignment function for mattress production |
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