CN210675825U - Wax sealing machine for non-copper-plated position of gear - Google Patents
Wax sealing machine for non-copper-plated position of gear Download PDFInfo
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- CN210675825U CN210675825U CN201921436806.XU CN201921436806U CN210675825U CN 210675825 U CN210675825 U CN 210675825U CN 201921436806 U CN201921436806 U CN 201921436806U CN 210675825 U CN210675825 U CN 210675825U
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Abstract
The utility model discloses a gear non-copper facing position wax sealing machine, its characterized in that: the wax sealing mechanism comprises a wax tank with a wax storage function, a supporting member arranged on the wax tank and a wax coating rotating member arranged on the supporting member; the automatic temperature control heating device comprises a temperature measuring device for measuring the wax melting temperature of the wax tank, an automatic heating device for controlling the wax melting temperature of the wax tank and a temperature feedback device for transmitting the temperature between the temperature measured by the temperature measuring device and the control temperature of the automatic heating device. This cover waxing equipment is stronger for manual operation or simple and easy frock maneuverability and processingquality stability, helps this type of product processingquality of whole improvement, strengthens this type of part mass production's maneuverability, and equipment structure is independent, the convertibility is strong, the cost of manufacture is low, excellent in use effect, be favorable to extensive popularization and manufacturing and advantage such as the practicality is strong.
Description
Technical Field
The utility model relates to a wax sealing machine field, concretely relates to gear non-copper facing position wax sealing machine.
Background
With the continuous improvement of the industrial level in China, the use of gears is gradually increased, and the expectation on the gear protection is higher and higher.
In the prior art, the non-copper-plated part of the product needs to be protected by manual waxing; and the copper plating part of the product can be sealed by a simple plastic tool and then waxed. However, the manual waxing processing method has high requirements on manual operation level, is difficult to ensure that the paraffin is uniformly coated, and is not beneficial to batch processing of products; in the other method, the combination degree of the paraffin and the product is not good, so that the paraffin is easy to fall off when a plastic protection tool is removed, the rework rate is high, and the processing efficiency is low.
Therefore, in order to solve the above problems, a wax sealing machine for a non-copper-plated position of a gear is needed, which can perform batch processing while uniformly coating wax, and improve the working efficiency.
SUMMERY OF THE UTILITY MODEL
In view of this, the utility model aims at overcoming the defect among the prior art, provide a gear non-copper plating position wax sealing machine, batch processing when can evenly waxing improves work efficiency. The utility model discloses a gear non-copper plating position wax sealing machine, which comprises an automatic temperature control heating device, a wax sealing mechanism and a fan, wherein the wax sealing mechanism comprises a wax groove with a wax storage function, a supporting member arranged on the wax groove and a wax coating rotating member arranged on the supporting member; the automatic temperature control heating device comprises a temperature measuring device for measuring the wax melting temperature of the wax tank, an automatic heating device for controlling the wax melting temperature of the wax tank and a temperature feedback device for transmitting the temperature between the temperature measured by the temperature measuring device and the control temperature of the automatic heating device.
Furthermore, the wax-coating rotating component comprises a product supporting frame, two clamping blocks and two rotating handles, wherein the rotating handles are fixed at one end part of the product supporting frame, the rotating handles can drive the product supporting frame to rotate, the clamping blocks can be freely disassembled when not used, the clamping blocks are fixed on the product supporting frame when used, and gaps are reserved between the adjacent clamping blocks.
Further, the supporting member comprises a member provided with a groove and an opening member provided with a through hole, wherein the groove of the member provided with the groove is provided with an elastic layer, the elastic layer is provided with a lubricating layer, the through hole of the opening member provided with the through hole is connected with the opening, and the opening of the opening member is provided with a lock catch.
Further, the opening component provided with the through hole is connected with the end part of the product support frame with the rotating handle through a bearing, the product support frame is excessively matched with the bearing inner ring, the opening component provided with the through hole is excessively matched with the bearing outer ring, and the other end part of the opening component provided with the groove component is excessively matched with the other end part of the product support frame.
Further, the supporting member sets up in wax groove top, the inside scale mark that is equipped with of wax groove, wax groove bottom is equipped with the through-hole and excessively cooperates the piston with the through-hole.
Further, the temperature measuring device is arranged at the bottom of the wax groove, the automatic heating device is arranged at the bottom of the temperature measuring device, the temperature feedback device is arranged between the temperature measuring device and the automatic heating device, and the automatic temperature control heating device comprises a heat preservation layer and a shell, wherein the heat preservation layer is used for preventing the temperature measuring device, the temperature feedback device and the automatic heating device from being large in heat loss, and the shell is arranged on the outer side of the heat preservation layer.
Furthermore, the temperature measuring device is electrically connected with the temperature feedback device, the temperature feedback device is electrically connected with the automatic heating device, and the automatic temperature control heating device is provided with a power switch which is electrically connected with the temperature measuring device, the temperature feedback device and the automatic heating device.
Further, the fan is arranged at the top of the supporting member and comprises an air outlet, and the air outlet is a rectangular slit and is opposite to the wax sealing mechanism.
The utility model has the advantages that: the utility model discloses a gear non-copper plating position wax sealing machine, which is mainly characterized in that the wax coating equipment is small in size and large in batch size according to products; the paraffin wax has the characteristics of low melting point, easy solidification and poor fluidity. Compared with manual operation or simple tooling, the tool has stronger operability and processing quality stability, is favorable for integrally improving the processing quality of the product and enhancing the operability of mass production of the parts. Automatic temperature control heating device, seal wax mechanism and fan have that the structure is independent, the convertibility is strong, the cost of manufacture is low, excellent in use effect, be favorable to extensive popularization and manufacturing and advantage such as practicality is strong.
Drawings
The invention will be further described with reference to the following figures and examples:
fig. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view of the structure at the position A of the present invention;
fig. 3 is a schematic structural view of the position B of the present invention;
FIG. 4 is a schematic structural view of the opening member with through holes of the present invention;
fig. 5 is a schematic block diagram of the internal program of the automatic temperature control heating device of the present invention.
Detailed Description
Fig. 1 is the structural schematic diagram of the utility model, fig. 2 is the utility model discloses a structural schematic diagram of a department, fig. 3 is the utility model discloses a structural schematic diagram of B department, fig. 4 is the utility model discloses a structural schematic diagram of the opening component with through-hole, fig. 5 is the utility model discloses automatic temperature control heating device's inside procedure schematic block diagram. As shown in the figure, the gear non-copper-plating position wax sealing machine in the embodiment comprises an automatic temperature control heating device, a wax sealing mechanism and a fan 2, wherein the wax sealing mechanism comprises a wax groove 3 which has a wax storage function and corresponds to a position of a workpiece to be processed and is convenient for wax coating, a supporting member arranged on the wax groove and a wax coating rotating member arranged on the supporting member; the automatic temperature control heating device comprises a temperature measuring device 1a for measuring the wax melting temperature of the wax tank, an automatic heating device 1c for controlling the wax melting temperature of the wax tank, and a temperature feedback device 1b for transmitting the temperature between the temperature measured by the temperature measuring device 1a and the control temperature of the automatic heating device 1 c.
In this embodiment, temperature measuring device 1a, temperature feedback device 1b, self-heating device 1c and fan 2 purchase from the market to rely on wax groove size to assemble temperature measuring device 1a, temperature feedback device 1b, self-heating device 1c, have the structure independence, the convertibility is strong, the cost of manufacture is low, excellent in use effect is favorable to extensively promoting manufacturing and advantage such as practicality is strong.
In this embodiment, the waxing rotary member includes a product support frame 5, two fixture blocks 6 and a rotary handle 7, the rotary handle 7 is fixed to one end of the product support frame 5, the rotary handle 7 can drive the product support frame 5 to rotate, the number of the fixture blocks 6 is at least two, the fixture blocks can be freely detached when not in use, the fixture blocks are fixed to the product support frame 5 when in use, and a gap is reserved between the adjacent fixture blocks 6.
In this embodiment, the rotating handle 7 can be operated manually or mechanically, the embodiment adopts a manual mode, the number of mechanical components is reduced, manual waxing can improve the working efficiency and save the cost on the basis of uniform waxing, manual waxing can better cope with emergency situations, the rotating handle 7 is provided with the limiting grooves of the sleeve 18 and the sleeve 18, the sleeve 18 and the rotating handle 7 are matched for use, the working efficiency can be improved, the damage to hands when the rotating handle 7 rotates is reduced, the rotating handle 7 rotates clockwise along the longitudinal section when rotating, the rotation is in a low-speed state, the waxing uniformity of the wax coating part of the workpiece 17 can be ensured, the wax can be solidified on the wax coating part of the workpiece 17 in time, a good wax coating layer is provided, and the phenomenon that wax drops are splashed due to the fact that the rotating speed of the rotating handle is too fast and the waxing unevenness due to the fact that the rotating speed of the rotating handle is too slow is avoided. The rotating handle 7 is a crankshaft made of steel, other rigid materials (such as quartz) and other shapes (such as a spherical shape) can be adopted, and detailed description is omitted, the sleeve 18 can be made of plastics, steel, rubber and the like with certain rigidity, steel is adopted in the embodiment, and lubricating lubricant can be coated between the rotating handle 7 and the sleeve 18 to ensure smooth use.
In this embodiment, fixture block 6 and work piece 17 cross cooperation fixed mounting in product support frame 5, fixture block 6 with product support frame 5 adopts interference fit, is difficult for appearing when guaranteeing to use and influences the condition such as waxing position inequality, incomplete, and fixture block 6 is the through-hole cylinder of taking the boss, also can be for having other shapes of limit structure (if have the through-hole square of chucking ring) no longer repeated description here. During use, the workpiece 17 is tightly clamped and mounted on the boss of the fixture block 6, the adjacent fixture blocks 6 are further limited in the fitting process of the workpiece 17, the phenomenon that the two adjacent workpieces 17 are contacted with each other and the coated wax layer is not damaged can be avoided, loss caused by instable clamping of the workpiece 17 can be avoided, the fixture block 6 can be additionally arranged or reduced on the product support frame 5 according to the number of the workpieces 17, the height of the boss of the fixture block 6 is not larger than the thickness of the workpiece 17 when the workpiece 17 is mounted, the fixture block 6 is made of a rubber material with micro elasticity and is long in service life, and materials such as plastics can be further adopted, and the details are not repeated.
In this embodiment, the supporting member includes a member 8 provided with a groove and an opening member 9 provided with a through hole, the groove of the member 8 provided with the groove is provided with a layer of elastic layer 10, the elastic layer 10 is provided with a layer of lubricating layer 11, the through hole of the opening member 9 provided with the through hole is connected with an opening 13, and the opening 13 of the opening member 9 is provided with a lock catch 14.
In this embodiment, the member 8 with the groove and the elastic layer 10 are connected by gluing, or by screwing, which is not described herein again. Establish notched component 8 through elastic layer 10 and 11 and the cooperation of product support frame 5 of lubricant film, the establishment of elastic layer 10 can carry out length adjustment to work piece 17 and fixture block 6 on the product support frame 5 because the surplus of the product support frame 5 that the cooperation was reserved carries out length adjustment with the member 8 cooperation that is established the notch, makes the laminating more stable, improves the machining precision, and more smooth when setting for of lubricant film 11 makes product support frame 5 and establishes the cooperation of notched component 8 and uses, lubricant film 11 is emollient, reduces the frictional resistance increase work efficiency of elastic layer 10 and 5 tip of product support frame.
In this embodiment, the opening member 9 with the through hole and the end of the product support frame 5 with the rotation handle 7 are connected through the rolling bearing 4, the product support frame 5 is excessively matched with the inner ring 4a of the rolling bearing, the opening member 9 with the through hole is excessively matched with the outer ring 4b of the rolling bearing, and the matching mode can also adopt a mode with a fixing effect such as bonding, and details are not repeated herein. Using rolling
The rolling bearing can be better connected with the opening component 9 provided with the through hole and the product support frame 5, so that the error is reduced when the rolling bearing rotates, and the waxing part is more precise. The member 8 with the groove is excessively matched with the other end of the product support frame 5, the lock catch 14 can enable the opening member 9 with the through hole to be matched with the product support frame 5 more compactly, unnecessary loss caused by reworking and the like due to uneven waxing caused by sliding or rotating and other factors is avoided, and meanwhile, the arrangement of the product support frame 5 is limited.
In this embodiment, the grooved member 8 and the opening member 9 with through holes are made of steel, or other materials (such as wood) and other shapes (such as rod) are not described herein, wherein the opening member 9 provided with the through hole is provided with two convex plates on the upper part of the plate to form an opening, the design does not influence the use deformation of the opening member 9 provided with the through hole on other components, the processing precision is improved, the elastic layer 10 is made of a rubber material with micro elasticity, has a long service life, can be made of plastic and other materials, and is not described again, the locking buckle 14 is purchased in the market, is fixedly arranged at the opening 13 of the opening component 9 by adopting a screw connection mode, but not limited to this, it is not described herein any more that the method such as bonding can also be used, and the lock buckle 14 has the advantages of easy replacement, low cost, etc.
In this embodiment, the supporting member is disposed on the top of the wax groove 3, and the wax groove 3 is provided with a through hole 15 and a piston 16 excessively matched with the through hole 15. Wax groove 3 is the open container that a plurality of trapezoidal steel sheets constitute, still can make by other heat conduction materials (like cement) have the cavity that holds the effect, no longer gives unnecessary details here, through-hole 15 is convenient for melt discharge and clearance of wax, and easy access and maintenance, the inside scale mark that is equipped with of wax groove mainly melts the height of wax to the waxing position control of work piece 17, also can design many scale marks and change fixture block 6's size cooperation according to different products and use certainly, and the design of wax groove size should not influence its reasonable design under its practicality condition according to data such as product size, product quantity.
In this embodiment, the supporting member and the wax groove 3 are connected in a welding manner, so that each part can be beneficially controlled in size, the product can be conveniently processed, and the supporting member and the wax groove can be connected in an integrated forming manner and the like, which is not described herein again.
In this embodiment, the product support frame 5 has a certain bearing capacity, so as to ensure normal use of the fixture block 6 and the workpiece 17, the length of the product support frame 5 is set by the size of the wax groove 3, that is, the use and installation of the product support frame 5 are not affected, the product support frame 5 adopts a shaft made of a steel material, and other rigid materials (such as quartz) and other shapes (such as a cuboid or a shaft with a boss) can be adopted, which are not described herein again. The product support frame 5 and the rotating handle 7 are connected in a bolt connection mode, so that the rolling bearing 4 can be conveniently installed, and the modes of integrally forming connection and the like can be adopted, which are not described again.
In this embodiment, temperature measuring device 1a sets up in 3 bottoms on the wax groove, self-heating device 1c sets up in temperature measuring device 1a bottom, temperature feedback device 1b sets up between temperature measuring device 1a and self-heating device 1c, self-temperature control heating device includes to temperature measuring device 1a, temperature feedback device 1b and self-heating device 1c prevent that heat loss is big heat preservation 12 and set up in the casing 19 in the heat preservation 12 outside. Temperature measuring device, self-heating device and temperature feedback device assemble by oneself and can improve to different structures, have reduced unnecessary wasting of resources, and the establishment of heat preservation 12 and casing 19 has certain guard action to melting the wax temperature, avoids the problem that the temperature heat dissipation consumes the energy soon, has characteristics such as power is big, thermal response is fast and the temperature control precision is high, is convenient for melt wax and control convenience, in this embodiment, sets up self-heating device and melts wax with constant temperature 52 ℃.
In this embodiment, the temperature measuring device 1a is electrically connected with the temperature feedback device 1b, the temperature feedback device 1b is electrically connected with the automatic heating device 1c, and the automatic temperature control heating device is provided with a power switch 1 which is electrically connected with the temperature measuring device 1a, the temperature feedback device 1b and the automatic heating device 1 c. The single power switch 1 prevents unnecessary loss due to the separate operation of the temperature measuring device 1a, the temperature feedback device 1b, and the automatic heating device 1c caused by human negligence, and the electrical connection makes the respective parts react quickly and sensitively.
In this embodiment, fan 2 sets up in the supporting member top, can weld in the support frame also can place alone in sealing wax mechanism side, and it is not only to place the position, the utility model discloses a method of placing alone, no longer give unnecessary details here, fan 2 adopts the mode work of independent power, fan 2 includes air outlet 2a, air outlet 2a is just to sealing wax mechanism for a rectangle slit, air outlet 2a corresponds work piece 17 waxing position and weathers, sets up wind speed 1m/s in this embodiment, avoids because the too big waxing part that leads to of wind-force drops, and the waxing part that leads to of wind-force too little condenses the rework that untimely caused, and the settlement of wind speed is favorable to the shaping and the cooling at waxing position, can accomplish waxing fast with the cooperation of 5 rotation speeds of product support frame, makes things convenient for the batch production of product.
Finally, although the present invention has been described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that the present invention can be modified or replaced by other means without departing from the spirit and scope of the present invention, which should be construed as limited only by the appended claims.
Claims (8)
1. The utility model provides a gear non-copper plating position wax sealing machine which characterized in that: the wax sealing mechanism comprises a wax tank with a wax storage function, a supporting member arranged on the wax tank and a wax coating rotating member arranged on the supporting member; the automatic temperature control heating device comprises a temperature measuring device for measuring the wax melting temperature of the wax tank, an automatic heating device for controlling the wax melting temperature of the wax tank and a temperature feedback device for transmitting the temperature between the temperature measured by the temperature measuring device and the control temperature of the automatic heating device.
2. The gear non-copper-plated position wax sealing machine according to claim 1, wherein: the wax-coating rotating component comprises a product supporting frame, two clamping blocks and two rotating handles, wherein the rotating handles are fixed at one end of the product supporting frame, the rotating handles can drive the product supporting frame to rotate, the clamping blocks can be freely disassembled when not used, the clamping blocks are fixed on the product supporting frame when used, and gaps are reserved between the adjacent clamping blocks.
3. The gear non-copper-plated position wax sealing machine according to claim 1, wherein: the supporting member comprises a member provided with a groove and an opening member provided with a through hole, wherein the groove of the member provided with the groove is provided with an elastic layer, the elastic layer is provided with a lubricating layer, the through hole of the opening member provided with the through hole is connected with the opening, and the opening of the opening member is provided with a lock catch.
4. The gear non-copper-plated position wax sealing machine according to claim 3, wherein: the opening component provided with the through hole is connected with the end part of the product support frame with the rotating handle through a bearing, the product support frame is excessively matched with the inner ring of the bearing, the opening component provided with the through hole is excessively matched with the outer ring of the bearing, and the other end part of the product support frame is excessively matched with the groove component.
5. The gear non-copper-plated position wax sealing machine according to claim 1, wherein: the supporting member sets up in wax groove top, the inside scale mark that is equipped with of wax groove, wax groove bottom is equipped with the through-hole and excessively cooperates the piston with the through-hole.
6. The gear non-copper-plated position wax sealing machine according to claim 1, wherein: the temperature measuring device is arranged at the bottom of the wax groove, the automatic heating device is arranged at the bottom of the temperature measuring device, the temperature feedback device is arranged between the temperature measuring device and the automatic heating device, and the automatic temperature control heating device comprises a heat preservation layer and a shell, wherein the heat preservation layer is used for preventing the temperature measuring device, the temperature feedback device and the automatic heating device from being large in heat loss, and the shell is arranged on the outer side of the heat preservation layer.
7. The gear non-copper-plated position wax sealing machine according to claim 1, wherein: the temperature measuring device is electrically connected with the temperature feedback device, the temperature feedback device is electrically connected with the automatic heating device, and the automatic temperature control heating device is provided with a power switch which is electrically connected with the temperature measuring device, the temperature feedback device and the automatic heating device.
8. The gear non-copper-plated position wax sealing machine according to claim 1, wherein: the fan is arranged at the top of the supporting member and comprises an air outlet, and the air outlet is a rectangular slit and is opposite to the wax sealing mechanism.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921436806.XU CN210675825U (en) | 2019-08-30 | 2019-08-30 | Wax sealing machine for non-copper-plated position of gear |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921436806.XU CN210675825U (en) | 2019-08-30 | 2019-08-30 | Wax sealing machine for non-copper-plated position of gear |
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| CN210675825U true CN210675825U (en) | 2020-06-05 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201921436806.XU Active CN210675825U (en) | 2019-08-30 | 2019-08-30 | Wax sealing machine for non-copper-plated position of gear |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117506053A (en) * | 2023-11-13 | 2024-02-06 | 浙江兰通空调设备有限公司 | Assembly processing device of evaporator for new energy automobile |
-
2019
- 2019-08-30 CN CN201921436806.XU patent/CN210675825U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117506053A (en) * | 2023-11-13 | 2024-02-06 | 浙江兰通空调设备有限公司 | Assembly processing device of evaporator for new energy automobile |
| CN117506053B (en) * | 2023-11-13 | 2024-04-19 | 浙江兰通空调设备有限公司 | Assembly processing device of evaporator for new energy automobile |
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