CN210675372U - Reinforcing plate and horizontal ball mill grinding cylinder structure - Google Patents

Reinforcing plate and horizontal ball mill grinding cylinder structure Download PDF

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CN210675372U
CN210675372U CN201921002619.0U CN201921002619U CN210675372U CN 210675372 U CN210675372 U CN 210675372U CN 201921002619 U CN201921002619 U CN 201921002619U CN 210675372 U CN210675372 U CN 210675372U
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plate
grinding
barrel
ball mill
reinforcing
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胡劲东
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Abstract

The utility model relates to a horizontal ball mill technical field discloses a gusset plate and horizontal ball mill grinding barrel structure. The reinforcing plate includes: the plate body, be provided with the reinforcement on the face of plate body, the reinforcement perpendicular to face, the side edge department of plate body is provided with connection structure. The barrel is internally provided with a plurality of separation structures to separate the barrel into a plurality of sub-compartments, and raw materials are ground in each sub-compartment respectively. The utility model discloses set up the gusset plate and strengthen the partition structure, make the partition structure keep normal separation form, can improve the intensity of partition structure, effectively guarantee grinding efficiency. The utility model discloses a set up the barrel into a plurality of sub-compartment, set up the rinding body of four kinds of sizes in every sub-compartment and cooperate, can provide big impact force, also can satisfy high striking probability, make the granularity of abrasive material reduce greatly, improved the efficiency of grinding.

Description

Reinforcing plate and horizontal ball mill grinding cylinder structure
Technical Field
The utility model relates to a horizontal ball mill technical field mainly relates to a gusset plate and horizontal ball mill grinding barrel structure.
Background
The horizontal ball mill is an ideal device for the milling industry integrating crushing, grinding and graded conveying, can be widely applied to industries such as cement, electric power, building materials, material industry, non-metallic ore and the like, and is used for milling blocky, granular and powdery raw materials into powdery materials with required granularity.
At present, in China, the following devices and methods for producing ultrafine powder are roughly available:
the vertical flour mill is characterized by high yield, the granularity of ground particles is 45-150 mu m, but the difficulty of further grinding is very high.
The Raymond mill is characterized in that the particle size of a finished product is 10-150 mu m, but the yield is limited.
And the granularity of the ground particles of the ultra-long horizontal ball mill is 45-150 mu m.
Further, there is also a proposal of performing a series-synchronous operation of 2 horizontal mills, in order to prolong the grinding time, which is basically the same as the principle of the above-mentioned ultra-long horizontal ball mill, but the particle size of the ground particles is 45 to 150 μm.
In conclusion, the Raymond mill can meet the fineness requirement, but the yield is insufficient; the vertical mill and the ultra-long horizontal ball mill can meet the output requirement, but the fineness can only reach 45 mu m. Therefore, how to increase the fineness to 10 μm while ensuring the yield of 30 tons/hr is a problem to be solved. The particle size referred to herein is the cumulative particle size of the sample, and is denoted by D97, which specifically means the particle size corresponding to the cumulative particle size distribution of a sample up to 97%, and its physical meaning is that the particle size is less than 97% of its particle size.
In order to solve the problem, people expect to have a solution, so that the particle size of the grinding process particles can meet the requirements of people, and the grinding efficiency is greatly improved. Therefore, aiming at the defects in the prior art, a more reasonable technical scheme needs to be provided, and the technical problems in the prior art are solved.
SUMMERY OF THE UTILITY MODEL
The utility model provides a gusset plate for consolidate the partition structure in the horizontal ball mill, make the partition structure physical stamina in the ball mill keep good structural state, improve the life of partition structure.
In order to realize the above effect, the utility model discloses the technical scheme who adopts does:
a gusset plate, comprising: the plate body, be provided with the reinforcement on the face of plate body, the reinforcement perpendicular to face, the side edge department of plate body is provided with connection structure.
Furthermore, the plate body is an arc-shaped plate.
Furthermore, the connecting structure is detachably connected with the plate body.
The utility model also provides a horizontal ball mill grinding barrel structure, aim at make the material particle size that the ball mill ground out littleer, guarantee sufficient output simultaneously.
For realizing the technical effect, the utility model discloses the scheme that adopts is:
a grinding cylinder structure of a horizontal ball mill can be used for realizing the grinding process disclosed in the technical scheme, and particularly comprises a cylinder, wherein a plurality of separation structures are arranged in the cylinder at intervals along the direction of the cylinder, a plurality of reinforcing plates are attached to the inner wall surface of the cylinder, and two adjacent separation structures are connected and fixed through a supporting piece; the edge of the separation structure is attached to the inner wall surface of the cylinder, the adjacent separation structures are enclosed into sub compartments, and gaps for communicating the two adjacent sub compartments are arranged on the separation structures.
In the grinding cylinder structure disclosed above, a plurality of sub-compartments inside the grinding cylinder structure are used for accommodating the grinding body and grinding the raw material. When the barrel rotated, the rinding body in every sub-compartment was thrown along with the barrel rotates and is fallen, had both extruded, rubbed the raw materials in the in-process of throwing, also collided the raw materials to realized levigating the raw materials.
Further, the partition structure disclosed in the above technical solution is described in detail, specifically, the following possible solutions are given: the partition structure include a plurality of welts of amalgamation in proper order, the top of welt towards the center pin of barrel, the inner wall of the bottom laminating barrel of welt, adjacent welt is all connected at the both sides edge of welt, the partition structure of a plurality of welt amalgamations cuts off the inside of barrel.
Still further, after the raw materials in the sub-compartments are ground to reach the corresponding particle size, the raw materials can reach the adjacent sub-compartments through the separation structure to be continuously ground, so that the separation structure allows the raw materials with certain particle size to pass through, and particularly, the lining plate is optimized to achieve the effects as follows: the lining plate is provided with a gap for materials to pass through.
Preferably, the gap on the lining plate can be in a long strip shape, and can also be in an arc shape, a fold line shape, a small hole and other structures.
Furthermore, the lining plate is arranged in the cylinder body, so that the space in the cylinder body is partitioned, and in order to enhance the connection strength of the lining plate and the cylinder body, the connection structure of the lining plate is optimized, and the following feasible schemes are specifically given: the bottom of the lining plate is provided with a structural plate, and the structural plate is fixedly attached to the inner wall surface of the cylinder body.
Preferably, the lining plate comprises a body, the gap is positioned on the body, and the structural plate is arranged at the bottom edge of the body; the width of body bottom is greater than the width at mainboard top, and the top of body is provided with protruding structure, and protruding structure department is provided with the through-hole. Meanwhile, the lower edge of the body is arc-shaped, and the structural plate is an arc-shaped plate arranged along the lower edge of the body. In order to facilitate the splicing of the adjacent lining plates, the two side edges of the body are symmetrically arranged inclined straight edges.
Furthermore, after the lining plates are spliced to form a separation structure, a hole is formed in the center of the separation structure, and a blocking plate is arranged on the separation structure and covers and seals the hole. The blocking plate has the function that the separating structure can completely block the steel balls, and the steel balls are prevented from penetrating through the bin due to overlarge gaps of the holes.
Furthermore, because the blocking plate is arranged in the scheme, the hole in the middle of the separation structure is covered, and when the materials reach the blocking plate, the blocking plate cannot influence the normal passing of the materials, the structure of the blocking plate is optimized, and the following feasible schemes are provided: the blocking plate is provided with a pore structure for materials to pass through. The pore structure has the same function as the gap on the lining plate, and the pore structure can also adopt a long strip-shaped, arc-shaped or bent gap which is the same as or similar to the gap.
Still further, because the welt sets up corresponding barrier plate after amalgamating and covers its top region, the corresponding relation of connection to barrier plate and welt is optimized, cites following feasible scheme: and a fastener is arranged at the through hole at the top of the lining plate body and fixes the blocking plate to the separation structure.
Furthermore, the reinforcing plate is provided with a connecting structure and is fixedly connected with the barrel through the connecting structure.
The significance of setting up the gusset plate lies in, and the rinding body is thrown the motion in the barrel, the inevitable collision that appears with the partition structure, and the partition structure is through a plurality of welt amalgamations, and the striking of rinding body probably leads to the welt to take place to deviate, the distortion, leads to the separation of barrel to be in disorder, and direct intercommunication between the adjacent sub-compartment can not carry out the separation to the steel ball. Therefore, the reinforcing plate is arranged to draw and fix the separation structure, so that the form of the separation structure can be effectively kept, and the separation effect of the separation structure is maintained.
The provision of the reinforcing plate has the additional effect of: the motion trail of the grinding body can be adjusted, the friction and impact times of the grinding body in the cylinder body are increased, and the grinding effect is improved.
Preferably, the reinforcing plate comprises a plate body, a reinforcing part is arranged on the plate surface of the plate body, the reinforcing part is connected with the supporting part, and the reinforcing part is used for enhancing the supporting effect of the supporting part on the separation structure and keeping the strength of the supporting part; the connecting structure is arranged at the side edge of the plate body, and a connecting hole or a connecting groove matched with the connecting structure is formed in the barrel body. As a feasible option, the connecting structure can be detachably arranged, and can also be integrally formed with the plate body.
Further, as a feasible option, the connecting structure is a rod member, one end of the rod member is fixedly connected with the reinforcing plate body, and the other end of the rod member vertically penetrates through the inner wall of the cylinder body.
Still further, as a feasible option, the plurality of reinforcing plates are connected in sequence, corresponding connecting holes are formed in the side edges of the reinforcing plates, and inserting pieces are arranged in the connecting holes and connect and fasten two adjacent reinforcing plates, so that the plurality of reinforcing plates are stably attached to the inner wall surface of the cylinder body and completely cover the inner wall surface of the cylinder body. The significance of setting up like this lies in, through the inner wall of gusset plate protection barrel, avoids the internal face of throwing of rinding body to cause the destruction to the barrel, prolongs the life of barrel.
Still further, optimize the gusset plate among the above-mentioned technical scheme, the gusset plate laminates the barrel internal face more, and is better to the protection effect of barrel, so do as follows and optimize: the reinforcing plate is an arc-shaped plate.
The utility model also discloses a horizontal ball mill's grinding process, the spheroidal gradation of the grinding in the horizontal ball mill of aim at adjustment and the spheroidal holding position of grinding for the grinding spheroid physical stamina in the ball mill keeps good initial grinding state, and the granularity of the material granule after the ball mill grinds is littleer, reaches higher standard.
In order to realize the above effect, the utility model discloses the technical scheme who adopts does:
a grinding process of a horizontal ball mill comprises the following steps:
the barrel of the ball mill is divided into a plurality of sub-compartments, and gaps which are mutually communicated are arranged between adjacent sub-compartments; grinding bodies with four sizes are arranged in each sub compartment;
a reinforcing plate is arranged in the sub compartment, the reinforcing plate is attached to the inner cylinder wall of the cylinder body, and the reinforcing plate axially pulls the two side compartment walls of the stator compartment tightly;
inputting raw materials into the cylinder, rotating the cylinder to grind to obtain a material with d97 less than or equal to 10 μm.
It can be known that, when a material is processed by a horizontal ball mill, the following two basic conditions need to be satisfied in order to obtain a material with a sufficiently small particle size: ensuring a sufficiently large impact force and a sufficiently high probability of impact. The horizontal ball mill impacts materials by utilizing the falling motion of a grinding body in a cylinder body, and crushes the materials, so that the granularity of the materials is continuously reduced; at the same time, sufficient impact causes most or even all of the material to be crushed. To achieve the two basic conditions mentioned above, it is necessary to use corresponding size gradations, wherein the larger size grinding bodies provide a sufficiently large impact force, the smaller size grinding bodies provide a sufficiently high probability of impact, and the material to be crushed by the larger size grinding bodies is continuously crushed to a smaller particle size.
Meanwhile, the grading scheme adopted in the traditional grinding body is not reasonable, so that in the rotating process of the cylinder body, the larger grinding body flows to the two ends of the cylinder body in a concentrated mode, the smaller grinding body flows to the middle position of the cylinder body in a concentrated mode, the movement direction of the grinding body is unbalanced due to the position disorder of the grinding body, the large grinding body is difficult to provide enough impact force, the small grinding body is difficult to provide a high-probability impact event, and the grinding efficiency is directly reduced.
Therefore, the size matching of the grinding body is reasonably optimized, and the following feasible scheme is mentioned, wherein the grinding body comprises a steel ball or steel column with the diameter of 36-44 mm, a steel ball or steel column with the diameter of 18-22 mm, a steel ball or steel column with the diameter of 12-16 mm and a steel ball or steel column with the diameter of 8-10 mm. By adopting the grinding body with the size, the grinding body with the size can keep good relative position when the cylinder rotates, the phenomenon of messy channeling can not occur, and the excellent grinding efficiency is kept.
Further, the above solution only discloses the size of the grinding bodies for grading, and the specific number of grinding bodies of each size will also affect the grinding efficiency, and the invention optimizes this, and the following possible solutions are given: the number of the steel balls or steel columns with the diameter of 36-44 mm accounts for 9-11% of the total number of the grinding bodies, the number of the steel balls or steel columns with the diameter of 18-22 mm accounts for 18-22% of the total number of the grinding bodies, the number of the steel balls or steel columns with the diameter of 12-16 mm accounts for 27-33% of the total number of the grinding bodies, and the number of the steel balls or steel columns with the diameter of 8-10 mm accounts for 36-44% of the total number of the grinding bodies.
Still further, in the range of the number of the grinding bodies of each size disclosed above, a preferable embodiment is given: the grinding bodies comprise steel balls or steel columns with the diameter of 40mm, the number of the steel balls or steel columns with the diameter of 20mm accounts for 10% of the total number of the grinding bodies, the number of the steel balls or steel columns with the diameter of 14mm accounts for 30% of the total number of the grinding bodies, and the number of the steel balls or steel columns with the diameter of 9mm accounts for 40% of the total number of the grinding bodies.
The grinding process provided by the invention has the advantages that the grading of the grinding bodies is set, the flow direction of the grinding bodies is limited in a manner of separating the sub-compartments, the impact-generating large impact force and high impact probability provided by the grinding bodies are greatly ensured, and the grinding efficiency of the ball mill is improved.
Compared with the prior art, the beneficial effects of the utility model are that:
1. the utility model discloses set up the gusset plate and strengthen the partition structure, make the partition structure keep normal separation form, can improve the intensity of partition structure, effectively guarantee grinding efficiency.
2. The utility model discloses a set up the barrel into a plurality of sub-compartment, set up the rinding body of four kinds of sizes in every sub-compartment and cooperate, can provide big impact force, also can satisfy high striking probability, make the granularity of abrasive material reduce greatly, improved the efficiency of grinding.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required to be used in the embodiments will be briefly described below, it should be understood that the following drawings only show some embodiments of the present invention, and therefore should not be considered as limiting the scope, and for those skilled in the art, other related drawings can be obtained according to these drawings without creative efforts.
FIG. 1 is a schematic sectional view of a grinding cylinder;
FIG. 2 is a schematic cross-sectional view of a grinding cylinder;
FIG. 3 is a schematic view of a partition structure;
FIG. 4 is a schematic view of a barrier plate disposed on the partition structure;
FIG. 5 is a schematic view of the liner in elevation;
FIG. 6 is a schematic side view of the liner;
FIG. 7 is a schematic view of the liner from above;
FIG. 8 is a schematic view of one possible construction of the reinforcement plate;
FIG. 9 is a schematic view of another practical construction of the reinforcement plate;
FIG. 10 is a schematic view of another possible construction of the reinforcement plate;
FIG. 11 is a schematic view of another possible construction of the reinforcement plate;
FIG. 12 is a schematic view of another practical construction of the reinforcement plate;
fig. 13 is a schematic flow diagram of a milling process.
In the drawings, the corresponding meanings of the reference numbers are as follows: 1. a barrel; 101. a sub-compartment; 2. a partition structure; 4. A reinforcing plate; 401. a plate body; 402. a connecting structure; 5. a support member; 6. a liner plate; 601. a body; 602. A void; 603. a structural panel; 7. a blocking plate; 8. a reinforcement; 9. are connected with the holes.
Detailed Description
The present invention will be further described with reference to the accompanying drawings and specific embodiments. It should be noted that the description of the embodiments is provided to help understanding of the present invention, but the present invention is not limited thereto. Specific structural and functional details disclosed herein are merely illustrative of example embodiments of the invention. The present invention may, however, be embodied in many alternate forms and should not be construed as limited to the embodiments set forth herein.
It will be understood that, although the terms first, second, etc. may be used herein to describe various elements, these elements should not be limited by these terms. These terms are only used to distinguish one element from another. For example, a first element could be termed a second element, and, similarly, a second element could be termed a first element, without departing from the scope of example embodiments of the present invention.
It should be understood that the term "and/or" herein is merely one type of association relationship that describes an associated object, meaning that three relationships may exist, e.g., a and/or B may mean: a exists alone, B exists alone, and A and B exist at the same time, and the term "/and" is used herein to describe another association object relationship, which means that two relationships may exist, for example, A/and B, may mean: a alone, and both a and B alone, and further, the character "/" in this document generally means that the former and latter associated objects are in an "or" relationship.
It will be understood that when an element is referred to as being "connected," "connected," or "coupled" to another element, it can be directly connected or coupled to the other element or intervening elements may be present. In contrast, when an element is referred to as being "directly adjacent" or "directly coupled" to another element, there are no intervening elements present. Other words used to describe the relationship between elements should be interpreted in a similar manner (e.g., "between … …" versus "directly between … …", "adjacent" versus "directly adjacent", etc.).
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments of the invention. As used herein, the singular forms "a", "an" and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms "comprises," "comprising," "includes," and/or "including," when used herein, specify the presence of stated features, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, numbers, steps, operations, elements, components, and/or groups thereof.
It should also be noted that, in some alternative implementations, the functions/acts noted may occur out of the order noted in the figures. For example, two figures shown in succession may, in fact, be executed substantially concurrently, or the figures may sometimes be executed in the reverse order, depending upon the functionality/acts involved.
In the following description, specific details are provided to facilitate a thorough understanding of example embodiments. However, it will be understood by those of ordinary skill in the art that the example embodiments may be practiced without these specific details. For example, systems may be shown in block diagrams in order not to obscure the examples in unnecessary detail. In other instances, well-known processes, structures and techniques may be shown without unnecessary detail in order to avoid obscuring example embodiments.
Example 1
As shown in fig. 1 to 12, the present embodiment discloses a reinforcing plate, including: plate body 401, be provided with reinforcement 8 on plate body 401's the face, reinforcement 8 perpendicular to face, plate body 401's side edge department is provided with connection structure 402.
Specifically, the plate body 401 is an arc-shaped plate.
Specifically, the connecting structure 402 is detachably connected to the board body 401. In addition, the plastic can be integrally formed.
Example 2
As shown in fig. 1 to 12, a grinding cylinder structure of a horizontal ball mill can be used for realizing the grinding process disclosed in the above technical scheme, and specifically, the grinding cylinder structure includes a cylinder, a plurality of partition structures 2 are arranged at intervals along the cylinder direction in the cylinder, a plurality of reinforcing plates 4 are attached to the inner wall surface of the cylinder, and two adjacent partition structures 2 are connected and fixed by a support member 5; the edge of the separation structure 2 is attached to the inner wall surface of the cylinder, the adjacent separation structures 2 are enclosed to form the sub-compartments 101, and gaps 602 for communicating the two adjacent sub-compartments 101 are arranged on the separation structures 2.
In the above-mentioned grinding cylinder structure, the plurality of sub-compartments 101 inside are used for accommodating the grinding body and grinding the raw material. When the cylinder body 1 rotates, the grinding bodies in each sub compartment 101 are thrown down along with the rotation of the cylinder body 1, and the raw materials are extruded and rubbed and are impacted in the throwing down process, so that the raw materials are finely ground.
The partition structure 2 disclosed in the above technical solution is described in detail, and specifically, the following possible solutions are given: partition structure 2 include a plurality of welts 6 of piecing together in proper order, the top of welt 6 towards the center pin of barrel, the inner wall of the barrel is laminated to the bottom of welt 6, adjacent welt 6 is all connected at the both sides edge of welt 6, partition structure 2 of a plurality of welts 6 amalgamations cuts off the inside of barrel.
After the material in the sub-compartments 101 has been ground to a corresponding particle size, the material can reach the adjacent sub-compartments 101 through the partition structure 2 and be further ground, so that the partition structure 2 allows the material of a certain particle size to pass through, and in particular, the liner plate 6 is optimized to achieve the above-mentioned effects: the lining plate 6 is provided with a gap 602 for passing materials.
Specifically, the gap 602 on the lining board 6 may be a long strip, or may be an arc, a zigzag, a small hole, or the like.
The lining plate 6 is arranged in the cylinder body 1, so that the space in the cylinder body 1 is separated, the connection structure of the lining plate 6 is optimized in the embodiment for enhancing the connection strength of the lining plate 6 and the cylinder body 1, and the following feasible schemes are specifically given out: the bottom of the lining plate 6 is provided with a structural plate 603, and the structural plate 603 is fixedly attached to the inner wall surface of the cylinder body.
Specifically, the lining plate 6 comprises a body 601, the gap 602 is located on the body 601, and the structural plate 603 is arranged at the bottom edge of the body 601; the width of body 601 bottom is greater than the width at mainboard top, and the top of body 601 is provided with protruding structure, and protruding structure department is provided with the through-hole. Meanwhile, the lower edge of the body 601 is arc-shaped, and the structural plate 603 is an arc-shaped plate arranged along the lower edge of the body 601. In order to facilitate splicing of the adjacent lining plates 6, two side edges of the body 601 are symmetrically arranged inclined straight edges.
In a specific application process, the body can be further arranged into a triangular structure, a trapezoidal structure, an arched structure and the like; originally, can set up horizontal muscle in order to increase strength on the body, avoid the body to take place to warp.
After the lining plates 6 are spliced to form the separation structure 2, a hole is formed in the center of the separation structure 2, a blocking plate 7 is arranged on the separation structure 2, and the hole is covered and sealed by the blocking plate 7. The blocking plate 7 has the function of enabling the separation structure 2 to completely block the steel balls, and the steel balls are prevented from penetrating through the bin due to overlarge gaps of the holes.
Because the blocking plate 7 is arranged in the scheme, the hole in the middle of the separation structure 2 is covered, and when the materials reach the blocking plate 7, the blocking plate 7 cannot influence the normal passing of the materials, the structure of the blocking plate 7 is optimized, and the following feasible schemes are given out: the blocking plate 7 is provided with a pore structure for materials to pass through. The pore structure has the same function as the gap 602 of the lining plate 6, and the pore structure can also adopt a long strip-shaped, arc-shaped or bent gap which is the same as or similar to the gap 602.
Because the corresponding barrier plate 7 is arranged to cover the top area of the lining plate 6 after splicing, the connection relation between the barrier plate 7 and the lining plate 6 is optimized correspondingly, and the following feasible schemes are given out: fasteners are provided at through holes in the top of the body 601 of the lining panel 6, which fasteners fix the blocking plate 7 to the partition structure 2.
The reinforcing plate is provided with a connecting structure 3, and the reinforcing plate 4 is fixedly connected with the barrel through the connecting structure.
The reinforcing plate 4 is arranged, the grinding body is thrown in the cylinder body 1, collision with the separation structure 2 inevitably occurs, the separation structure 2 is spliced by the lining plates 6, the lining plates 6 are possibly deviated and distorted due to impact of the grinding body, separation of the cylinder body is disturbed, and the adjacent sub-compartments 101 are directly communicated and cannot be separated from steel balls. Therefore, by providing the reinforcing plate 4 to pull and fix the partition structure 2, the form of the partition structure 2 can be effectively maintained, and the partition effect of the partition structure 2 can be maintained.
The provision of the reinforcing plate has the additional effect of: the motion trail of the grinding body can be adjusted, the friction and impact times of the grinding body in the cylinder body are increased, and the grinding effect is improved.
Specifically, the reinforcing plate 4 comprises a plate body 401, a reinforcing member is arranged on the plate surface of the plate body 401, the reinforcing member is connected with the supporting member 5, and the reinforcing member is used for enhancing the supporting effect of the supporting member 5 on the partition structure and keeping the strength of the supporting member; the connecting structure is arranged at the side edge of the plate body, and a connecting hole or a connecting groove matched with the connecting structure is formed in the barrel body.
As a feasible option, the supporting member 5 is a rod member, the supporting member 5 extends along the length direction of the cylinder body, one end of the supporting member abuts against one partition structure 2, and the other end abuts against another adjacent partition structure 2; the reinforcing member is perpendicular to the reinforcing plate 4 and is connected and fixed with the supporting member 5.
As a feasible option, the connecting structure can be detachably arranged, and can also be integrally formed with the plate body.
In this embodiment, the connection structure may adopt the following structure:
the connecting bolt structure is provided with a connecting bolt on the plate surface of the plate body 401, and the plate body is fixed to the inner wall surface of the cylinder body through the connecting bolt. Correspondingly, when the connecting bolt structure is adopted, the wall surface of the barrel is provided with a clamping hole.
Clamping plate structure, the face side edge department of plate body 401 sets up vertically clamping plate, is connected to the barrel internal face through clamping plate with plate body 401. It is contemplated that the snap-fit panels may take a variety of forms, including triangular panels, square panels, trapezoidal panels, arcuate panels, and the like. Correspondingly, when the clamping plate structure is adopted, the wall surface of the barrel is provided with a clamping groove.
As a feasible option, the reinforcing plates 4 are connected in sequence, wherein one of the connection modes is as follows: the side edges of the reinforcing plates are provided with corresponding connection holes, the connection holes are internally provided with plug connectors, the plug connectors connect and fasten two adjacent reinforcing plates, and the plug connectors can adopt bolts to enable the plurality of reinforcing plates to be stably attached to the inner wall surface of the cylinder body so as to completely cover the inner wall surface of the cylinder body. The significance of setting up like this lies in, through the inner wall of gusset plate protection barrel, avoids the internal face of throwing of rinding body to cause the destruction to the barrel, prolongs the life of barrel.
Optimize the gusset plate among the above-mentioned technical scheme, the gusset plate laminates the barrel internal face more, and is better to the protection effect of barrel, so do as follows optimization: the reinforcing plate 4 is an arc-shaped plate.
Example 3
As shown in fig. 13, the present embodiment discloses a grinding process of a horizontal ball mill, which includes:
the barrel of the ball mill is divided into a plurality of sub-compartments, and gaps which are mutually communicated are arranged between adjacent sub-compartments; grinding bodies with four sizes are arranged in each sub compartment;
a reinforcing plate is arranged in the sub compartment, the reinforcing plate is attached to the inner cylinder wall of the cylinder body, and the reinforcing plate axially pulls the two side compartment walls of the stator compartment tightly;
inputting raw materials into the cylinder, rotating the cylinder to grind to obtain a material with d97 less than or equal to 10 μm.
In this embodiment, the length of the adopted cylinder is 16m, the inner diameter is 2.4m, and the whole cylinder can be divided into 32 sub-compartments according to the setting that the length of each sub-compartment is 0.5 m.
It can be known that, when a material is processed by a horizontal ball mill, the following two basic conditions need to be satisfied in order to obtain a material with a sufficiently small particle size: ensuring a sufficiently large impact force and a sufficiently high probability of impact. The horizontal ball mill impacts materials by utilizing the falling motion of a grinding body in a cylinder body, and crushes the materials, so that the granularity of the materials is continuously reduced; at the same time, sufficient impact causes most or even all of the material to be crushed. To achieve the two basic conditions mentioned above, it is necessary to use corresponding size gradations, wherein the larger size grinding bodies provide a sufficiently large impact force, the smaller size grinding bodies provide a sufficiently high probability of impact, and the material to be crushed by the larger size grinding bodies is continuously crushed to a smaller particle size.
Meanwhile, the grading scheme adopted in the traditional grinding body is not reasonable, so that in the rotating process of the cylinder body, the larger grinding body flows to the two ends of the cylinder body in a concentrated mode, the smaller grinding body flows to the middle position of the cylinder body in a concentrated mode, the movement direction of the grinding body is unbalanced due to the position disorder of the grinding body, the large grinding body is difficult to provide enough impact force, the small grinding body is difficult to provide a high-probability impact event, and the grinding efficiency is directly reduced.
Therefore, the size matching of the grinding body is reasonably optimized in the embodiment, and the following feasible schemes are mentioned, wherein the grinding body comprises a steel ball or steel column with the diameter of 36-44 mm, a steel ball or steel column with the diameter of 18-22 mm, a steel ball or steel column with the diameter of 12-16 mm and a steel ball or steel column with the diameter of 8-10 mm. By adopting the grinding body with the size, the grinding body with the size can keep good relative position when the cylinder rotates, the phenomenon of messy channeling can not occur, and the excellent grinding efficiency is kept.
The above solutions only disclose the size of the grinding bodies for grading, and the specific number of grinding bodies of each size will also affect the grinding efficiency, and this embodiment optimizes this, and the following possible solutions are given: the number of the steel balls or steel columns with the diameter of 36-44 mm accounts for 9-11% of the total number of the grinding bodies, the number of the steel balls or steel columns with the diameter of 18-22 mm accounts for 18-22% of the total number of the grinding bodies, the number of the steel balls or steel columns with the diameter of 12-16 mm accounts for 27-33% of the total number of the grinding bodies, and the number of the steel balls or steel columns with the diameter of 8-10 mm accounts for 36-44% of the total number of the grinding bodies.
As a specific option, in the above-disclosed number range of the grinding bodies of each size, the present embodiment is a preferable scheme: the grinding bodies comprise steel balls or steel columns with the diameter of 40mm, the number of the steel balls or steel columns with the diameter of 20mm accounts for 10% of the total number of the grinding bodies, the number of the steel balls or steel columns with the diameter of 14mm accounts for 30% of the total number of the grinding bodies, and the number of the steel balls or steel columns with the diameter of 9mm accounts for 40% of the total number of the grinding bodies.
As another specific option, in the above-disclosed number range of the grinding bodies of each size, the present embodiment is a preferable scheme: the grinding bodies comprise steel balls or steel columns with the diameter of 40mm, the number of the steel balls or the steel columns accounts for 10% of the total number of the grinding bodies, the number of the steel balls or the steel columns with the diameter of 25mm accounts for 20% of the total number of the grinding bodies, the number of the steel balls or the steel columns with the diameter of 12mm accounts for 30% of the total number of the grinding bodies, and the number of the steel balls or the steel columns with the diameter of 8mm accounts for 40% of the total number of the.
The grinding process provided by the embodiment greatly ensures the impact-generating large impact force and high impact probability provided by the grinding body and improves the grinding efficiency of the ball mill by setting the grading of the grinding body and limiting the flow direction of the grinding body in a manner of separating the sub-compartments.
In the specific application, the superfine mineral admixture such as fly ash and S130 mineral powder with d97 being less than or equal to 10 mu m can be produced in a large scale.
Taking fly ash as an example, every ton of cement produced consumes 1.3 tons of limestone, 200 kilograms of coal and 80 degrees of electricity, and simultaneously discharges 0.8 tons of carbon dioxide and a large amount of harmful gases and particles such as sulfur dioxide and dust. According to the total annual cement yield in China, the dust amount and the waste gas amount discharged to the atmosphere due to cement production in China at present are respectively as follows: about 1330 million tons of various types of dust; in terms of exhaust emission, CO emitted to the atmosphere annually2About 2 hundred million tons; SO (SO)2The discharge amount is about 100 ten thousand tons; NO2Discharge of 1.3X 106~1.6×106m2
As the fly ash belongs to industrial waste materials and can be used as an admixture in concrete, but the fineness of the fly ash is difficult to break through d97 being less than or equal to 45 mu m all the time, the use ratio of a cementing material in the concrete is generally 25 percent, and the strength of the concrete before 28 days is reduced once the proportion of the fly ash is increased.
In the specific application, the process disclosed in the embodiment can be used for producing the ultrafine fly ash with the d97 being less than or equal to 10 microns in a large scale, the proportion of the fly ash with the fineness replacing cement can be increased by a large proportion to reach 50%, the concrete strength can be ensured and even improved, the enterprise cost can be reduced, and the crack resistance, the fluidity and the durability of the concrete can be improved. If the national utilization of industrial waste materials of fly ash is doubled, only one item in the cement industry can reduce the emission of general cement waste gas by 1 hundred million tons.
The above embodiments are just examples of the present invention, but the present invention is not limited to the above optional embodiments, and the above technical features can be arbitrarily combined to obtain a new technical solution without contradiction, and a person skilled in the art can obtain other various embodiments by mutually arbitrarily combining the above embodiments, and any person can obtain other various embodiments by the teaching of the present invention. The above detailed description should not be taken as limiting the scope of the invention, which is defined in the following claims, and which can be used to interpret the claims.

Claims (10)

1. A gusset, comprising: the plate comprises a plate body (401), wherein a reinforcing piece (8) is arranged on the plate surface of the plate body (401), the reinforcing piece (8) is perpendicular to the plate surface, and a connecting structure (402) is arranged at the side edge of the plate body (401).
2. The gusset plate of claim 1, wherein: the plate body (401) is an arc-shaped plate.
3. The gusset plate of claim 1, wherein: the connecting structure (402) is detachably connected with the plate body (401).
4. A grinding cylinder structure of a horizontal ball mill provided with the reinforcing plate according to any one of claims 1 to 3, characterized in that: the barrel comprises a barrel body, wherein a plurality of separation structures (2) are sequentially arranged in the barrel body at intervals along the direction of the barrel body, a plurality of reinforcing plates (4) are attached to the inner wall surface of the barrel body, the reinforcing plates (4) are fixedly connected with the barrel body through connecting structures (402), and two adjacent separation structures (2) are fixedly connected through supporting pieces (5); the edge of the separation structure (2) is attached to the inner wall surface of the cylinder, the adjacent separation structures (2) are enclosed into sub compartments, and gaps (602) for communicating the two adjacent sub compartments are arranged on the separation structures (2).
5. The structure of the grinding cylinder of the horizontal ball mill according to claim 4, characterized in that: the two ends of the supporting piece (5) are respectively connected to the separating structures (2), and the reinforcing plate (4) is provided with a reinforcing piece connected with the supporting piece (5).
6. The structure of the grinding cylinder of the horizontal ball mill according to claim 4, characterized in that: the connecting structure (402) is a rod piece, one end of the rod piece is fixedly connected with the plate body (401) of the reinforcing plate (4), and the other end of the rod piece vertically penetrates through the inner wall of the cylinder body (1).
7. The structure of the grinding cylinder of the horizontal ball mill according to claim 4, characterized in that: the side edges of the reinforcing plates (4) are provided with corresponding connecting holes (9), the connecting pieces are arranged in the connecting holes (9), the connecting pieces connect and fasten the two adjacent reinforcing plates (4), so that the reinforcing plates (4) are stably attached to the inner wall surface of the cylinder body (1) and completely cover the inner wall surface of the cylinder body (1).
8. The structure of the grinding cylinder of the horizontal ball mill according to claim 4, characterized in that: partition structure (2) include a plurality of welts (6) of amalgamation in proper order, the top of welt (6) towards the center pin of barrel, the inner wall of the bottom laminating barrel of welt (6), adjacent welt (6) are all connected to the both sides edge of welt (6), partition structure (2) of a plurality of welts (6) amalgamation cut off the inside of barrel.
9. The structure of the grinding cylinder of the horizontal ball mill according to claim 8, wherein: after the lining plates (6) are spliced to form the separation structure (2), a hole is formed in the center of the separation structure (2), a blocking plate (7) is arranged on the separation structure (2), and the hole is covered and sealed by the blocking plate (7).
10. The structure of the grinding cylinder of the horizontal ball mill according to claim 9, wherein: the blocking plate (7) is provided with a pore structure for materials to pass through.
CN201921002619.0U 2019-06-28 2019-06-28 Reinforcing plate and horizontal ball mill grinding cylinder structure Active CN210675372U (en)

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CN201921002619.0U CN210675372U (en) 2019-06-28 2019-06-28 Reinforcing plate and horizontal ball mill grinding cylinder structure

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Application Number Priority Date Filing Date Title
CN201921002619.0U CN210675372U (en) 2019-06-28 2019-06-28 Reinforcing plate and horizontal ball mill grinding cylinder structure

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