CN210673576U - Production device of sanitary trousers - Google Patents

Production device of sanitary trousers Download PDF

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Publication number
CN210673576U
CN210673576U CN201920723163.0U CN201920723163U CN210673576U CN 210673576 U CN210673576 U CN 210673576U CN 201920723163 U CN201920723163 U CN 201920723163U CN 210673576 U CN210673576 U CN 210673576U
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China
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fixed
guide
rubber band
cotton core
rack
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CN201920723163.0U
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Chinese (zh)
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李义宝
吴如将
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Foshan Zhongxin sanitary products Co.,Ltd.
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Jinhu Three Wood Machinery Industry Co ltd
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Abstract

The utility model relates to the field of sanitary pants, and discloses a production device of sanitary pants, which comprises a cotton core wood pulp rack, a cotton core crushing and forming mechanism, a cotton core cladding non-woven fabric rack, a flow guide layer rack, a cotton core cutter, a crotch lifting rubber band rack, a PE bottom membrane rack, a surface non-woven fabric rack, a protection rubber band rack, a protection non-woven fabric rack, a core cutter, a core vertical transfer wheel, a variable speed cross-over mechanism, a core horizontal transfer wheel, a waistline rubber band rack, a waistline non-woven fabric rack, a rear O cutter, a folding conveyor, a waist sealing conveyor and a ear folding mechanism which are arranged in sequence; an inner non-woven fabric rack, an arc-shaped rubber band rack, an abdomen rubber band rack, an outer non-woven fabric rack and an arc-shaped rubber band applying mechanism are sequentially arranged between the variable speed variable cross mechanism and the core body transverse transfer wheel; a first cutter and a fork-off device are sequentially arranged between the arc-shaped rubber band applying mechanism and the core body transverse transfer wheel. The device can realize the production switching between two formula and three formula sanitary trousers, reasonable in design.

Description

Production device of sanitary trousers
Technical Field
The utility model relates to a panty-shape diapers field, in particular to sanitary pants's apparatus for producing.
Background
The sanitary pants are disposable articles, are close-fitting articles, and have the quality, comfortableness and other problems which are widely concerned by consumers, the traditional sanitary pants have two types and three types, the two-piece type sanitary pants mean that a prepared core body is firstly adhered to an integral outer layer non-woven fabric, then O cutting off the redundant outer layer non-woven fabrics at two sides is carried out, the outer layer non-woven fabric at the crotch part after cutting off is required to be wider than the width of the core body, so that the outer layer non-woven fabric at the crotch part can be directly contacted with the inner sides of thighs at two sides when the sanitary pants are worn, and the outer layer non-woven fabric is directly contacted with skin to cause; three formula's sanitary trousers means and cuts into required arc with outer non-woven fabrics O earlier, and cut it into two, just so can be with the width that outer non-woven fabrics is cut than the core narrow, then paste the core in the top of two outer non-woven fabrics, there is not outer non-woven fabrics in the middle of the core lower surface, there is outer non-woven fabrics only the lower surface both sides, and interval between the outer non-woven fabrics outside border of both sides also can be narrower than the width of core, thus, the both sides edge of core is direct and the inboard skin contact of both sides thigh when wearing, because the core is soft comfortable than outer non-woven fabrics, make three formula's sanitary trousers accord with consumer's demand more, in addition, because in three formula's sanitary trousers, there is not outer non-woven fabrics in the middle of the core lower surface, also can.
The traditional sanitary trousers production device has the advantages that two-piece type and three-piece type sanitary trousers are produced by the traditional sanitary trousers production device, the two-piece type and three-piece type devices are required to be independently used, the production of two kinds of sanitary trousers can not be realized on one machine, the requirements of different customers are met, and the equipment investment cost is greatly increased.
SUMMERY OF THE UTILITY MODEL
Utility model purpose: to the problem that exists among the prior art, the utility model provides a apparatus for producing of sanitary trousers only needs to increase a cutter and a branching ware on original two formula equipment, both can realize the production switching between two formula and the three formula health supplies, and is easy and simple to handle, simple structure, reasonable in design.
The technical scheme is as follows: the utility model provides a production device of sanitary pants, which comprises a cotton core wood pulp rack, a cotton core crushing and forming mechanism, a cotton core coated non-woven fabric rack, a flow guide layer rack, a cotton core cutter, a crotch lifting rubber band rack, a PE bottom film rack, a surface layer non-woven fabric rack, a protection rubber band rack, a protection non-woven fabric rack, a core cutter, a core vertical transfer wheel, a variable speed cross mechanism, a core horizontal transfer wheel, a waistline rubber band rack, a waistline non-woven fabric rack, a rear O cutter, a folding conveyor, a waist sealing conveyor and a ear folding mechanism which are arranged in sequence; an inner non-woven fabric rack, an arc-shaped rubber band rack, an outer non-woven fabric rack and an arc-shaped rubber band applying mechanism are sequentially arranged between the variable speed transverse changing mechanism and the core body transverse transfer wheel; the device is characterized in that a first cutter and a fork device are sequentially arranged between the arc-shaped rubber band applying mechanism and the core body transverse transfer wheel.
Preferably, the branching unit includes the base and fixes first die-pin and second die-pin on the base, the both ends of first die-pin are rotated respectively and are connected first deflector roll and the second deflector roll that is parallel to each other, the both ends of second die-pin are rotated respectively and are connected third deflector roll and the fourth deflector roll that is parallel to each other. After the core body is cut into one piece, if a two-piece sanitary product is required, the outer-layer non-woven fabric and the inner-layer non-woven fabric which are applied with the arc-shaped rubber bands are directly paved on the lower surface of the core body, the waistline non-woven fabric bonded with the waistline rubber bands is pasted on the upper surface of the core body, after the waistline non-woven fabric is coated, redundant non-woven fabrics on two sides of the core body are cut off by a rear O cutter, then the product is folded and waisted, and the product is transported to the subsequent process after being folded; if want to do three-piece formula health supplies, then cut into two through cutter earlier with inlayer non-woven fabrics and outer non-woven fabrics after the complex, the non-woven fabrics that is dissected into two by cutter earlier is separated into preset interval through second deflector roll and fourth deflector roll after being pulled open by first deflector roll and third deflector roll direction in the branching unit respectively, after separating into two non-woven fabrics and predetermineeing the interval, convey the tiling to the core lower surface separately with two non-woven fabrics, and paste the waistline non-woven fabrics that will adhere to the waistline rubber band on the core upper surface, after the cladding of waistline non-woven fabrics, carry the fifty percent discount to carry and the ear folding mechanism carries out the fifty percent discount and rolls over the ear in proper order, then transport follow-up process can. It is thus clear that the bifurcator is the necessary mechanism that two formula and three formula health supplies can produce on same production line, can realize the production of three formula health supplies through increasing earlier cutter and bifurcator in original two formula health supplies apparatus for producing, only need carry out simple switching and can realize that two formula and three formula health supplies can produce in same device, saving equipment cost, practice thrift the workshop place, convenient operation, reasonable in design.
Preferably, an included angle of 0-20 degrees is formed between the first supporting rod and the second supporting rod. The preset distance for the cut non-woven fabric to be finally pulled open can be calculated according to the included angle between the first support rod and the second support rod and the distance between the first support rod and the second support rod; therefore, according to the sizes of different products, the included angle between the first support rod and the second support rod is adjusted, and the non-woven fabric which is cut into two parts can be finally pulled open to the preset distance.
Preferably, the first guide roller and the third guide roller are arranged in a vertically staggered manner, and the first guide roller is positioned above the third guide roller; the second guide roller and the fourth guide roller are arranged in a vertically staggered mode, and the second guide roller is located below the fourth guide roller. The non-woven fabric which is divided into two parts is convenient to pull apart for a preset interval and is not interfered mutually.
Preferably, the first guide roller and the second guide roller are arranged in a vertically staggered manner, and the second guide roller is positioned above the first guide roller; the third guide roller with crisscross setting from top to bottom between the fourth guide roller, just the fourth guide roller is located under the third guide roller. The arrangement is to make each guide roller have certain tension to the non-woven fabric which is cut into two parts, so as to prevent the non-woven fabric from crumpling.
Furthermore, the fork also comprises a first adjusting block and a second adjusting block, the first support rod is fixed on the first adjusting block, and the first adjusting block is fixed on the base through a first adjusting screw; the second support rod is fixed on the second adjusting block, and the second adjusting block is fixed on the base through a second adjusting screw. Aiming at products with different sizes, the non-woven fabric cut into two parts needs to be pulled apart by different preset intervals, when the preset intervals need to be adjusted, the first adjusting screw and the second adjusting screw are firstly unscrewed, and then the first adjusting block and the second adjusting block are rotated, so that the interval and the included angle between the first supporting rod and the second supporting rod are adjusted, the size of the preset intervals can be adjusted, and the device can be suitable for the products with different sizes; after the adjustment is finished, the first adjusting screw and the second adjusting screw are screwed down again, so that the positions of the first adjusting block, the second adjusting block and the base are stable.
Furthermore, a first toggle window is arranged on the other side, opposite to the first adjusting screw, of the first adjusting block, and a second toggle window is arranged on the other side, opposite to the second adjusting screw, of the second adjusting block. The first toggle window and the second toggle window are arranged so that the first adjusting block and the second adjusting block can be rotated through the toggle window, and therefore the distance and the included angle between the first support rod and the second support rod can be adjusted.
Furthermore, angle measuring scale marks are arranged on the bases below the first toggle window and the second toggle window, and angle pointers are arranged in the first toggle window and the second toggle window. After the base below the first poking window and the second poking window is provided with the protractor scale lines, according to the requirements of products with different sizes, a user firstly calculates a preset interval which needs to be pulled open between non-woven fabrics which are split into two parts, then calculates the angle which needs to be rotated by the first adjusting block and the second adjusting block, rotates the first adjusting block and the second adjusting block according to the calculated angle, can conveniently control the rotating angle to be equal to the calculated angle through an angle pointer and the protractor scale lines during rotation, and the adjustment of the device is more accurate.
Preferably, the cotton core crushing and forming mechanism comprises a cotton core wood pulp crusher, a first negative pressure fan, a first die cavity and a second die cavity which are fixed on the rack, and a first reticular module, a second reticular module and a transfer wheel which are rotatably connected to the rack; the first reticular module is coaxially sleeved outside the first die cavity, and the second reticular module is coaxially sleeved outside the second die cavity; the first die cavity is divided into a large cotton core forming area and a large cotton core transfer area by a first partition plate, and the second die cavity is divided into a small cotton core forming area and a small cotton core transfer area by a second partition plate; the outlet of the cotton core wood pulp crusher is respectively arranged right opposite to the large cotton core forming area and the small cotton core forming area through a first pipeline and a second pipeline, and the first negative pressure fan is respectively communicated with the large cotton core forming area and the small cotton core forming area through a third pipeline and a fourth pipeline; the transfer wheel is arranged between the large cotton core transfer area and the small cotton core transfer area and is positioned between the first reticular module and the second reticular module. Under the adsorption action of a first negative pressure fan, the cotton core wood pulp crushed by the cotton core wood pulp crusher is respectively adsorbed and formed to the surfaces of a first reticular module and a second reticular module which are opposite to a large cotton core forming area and a small cotton core forming area from an outlet through a first pipeline and a second pipeline, the formed large cotton core rotates to a large cotton core transfer area along with the first reticular module, the formed small cotton core rotates to a small cotton core transfer area along with the second reticular module, then the large cotton core and the small cotton core are transferred to a transfer wheel, the large cotton core is transferred to a lower conveying belt through the transfer wheel, the small cotton core is transferred to the upper surface of the large cotton core on the conveying belt through the transfer wheel, and the large cotton core and the small cotton core after compounding are conveyed to the next working procedure through the conveying belt; it can be seen that this mechanism can share a cotton core wood pulp rubbing crusher and a negative pressure fan when making big cotton core and little cotton core, and because the required wood pulp volume is less in big cotton core and the little cotton core in the menstrual period trousers, a cotton core wood pulp rubbing crusher and a negative pressure fan of sharing can reach the requirement completely, and this device saving equipment cost reduces the energy consumption, practices thrift the workshop place, convenient operation, reasonable in design.
Further, cotton core wood pulp grinder's export with still be fixed with the transition chamber with the three intercommunication between first pipeline and the second pipeline, the transition chamber is just right it is connected with the third baffle to rotate on the inner wall at cotton core wood pulp grinder's export middle part, the third baffle will first pipeline with the second pipeline separates, and will cotton core wood pulp grinder's export falls into two regions. The setting of third baffle and transition chamber for this device can divide into two independent exports through rotating the export of third baffle with cotton core wood pulp grinder, the rotation regulation of the size of these two independent exports through the third baffle, just so can control the volume through two independent export exhaust wood pulps, with reach the volume of the cotton core that the first pipeline of accent warping and second pipeline entered into on first netted module and the netted module of second, the size of big cotton core and the little cotton core that final control prepared through this device, make this device can be applicable to the requirement of different products.
Further, cotton core smash forming mechanism still include third baffle adjustment mechanism, this third baffle adjustment mechanism includes hand wheel, lead screw, fixing base and joint bearing, the third baffle is kept away from the one end of cotton core wood pulp grinder's export is rotated and is connected on the transition intracavity wall, the one end of lead screw is passed through joint bearing with one side of third baffle is rotated and is connected, the other end with hand wheel fixed connection, the middle part with fixing base threaded connection, the fixing base is fixed on the transition intracavity wall. When the third partition plate needs to be adjusted, the lead screw is rotated through the hand wheel, and then the lead screw drives one end of the third partition plate to rotate along the inner wall of the transition cavity, so that the size of an outlet partition of the cotton core wood pulp pulverizer can be adjusted.
Furthermore, the cotton core crushing and forming mechanism also comprises a first positive pressure fan and a second positive pressure fan which are fixed on the rack; the first positive pressure fan is communicated with the large cotton core transfer area through a fifth pipeline, and the second positive pressure fan is communicated with the small cotton core transfer area through a sixth pipeline; outlets of the fifth pipeline and the sixth pipeline are arranged right opposite to the transfer wheel. The large cotton cores and the small cotton cores which are formed and attached to the first reticular module and the second reticular module are transferred only by the transfer wheel, the transfer effect is not ideal, and the large cotton cores and the small cotton cores are not transferred after passing through the transfer wheel; therefore, when a first positive pressure fan and a second positive pressure fan are added in the device, and large cotton cores and small cotton cores need to be transferred from a first net-shaped module and a second net-shaped module, the first positive pressure fan blows air outwards from the inside of a first die cavity so as to transfer the large cotton cores on the first net-shaped module at the periphery of the first die cavity to a transfer wheel, then the large cotton cores are transferred to a lower conveying belt through the transfer wheel, and then the second positive pressure fan blows air outwards from the inside of a second die cavity so as to transfer the small cotton cores on the second net-shaped module at the periphery of the second die cavity to the transfer wheel, and then the small cotton cores are transferred to the upper surface of the large cotton cores on the conveying belt through the transfer wheel; the cotton cores with the composite size are conveyed to the next working procedure through a conveying belt.
Further, still including fixing in the frame and being located shift fourth baffle in the cavity of wheel, shift the inner chamber quilt of wheel compound cotton core adsorption zone and compound cotton core transfer district are separated into to the fourth baffle on the fourth baffle still be fixed with second negative-pressure air fan in the compound cotton core adsorption zone, compound cotton core adsorption zone position big cotton core shift the district with between the little cotton core shift the district and set up with the two relatively. After being blown down by a first positive pressure fan in the large cotton core transfer area, the small cotton cores are respectively transferred to the outer surface of the transfer wheel corresponding to the composite cotton core adsorption area after being blown down by a second positive pressure fan in the small cotton core transfer area, and at the moment, the large cotton cores and the small cotton cores are adsorbed on the outer surface of the transfer wheel and cannot fall down due to the adsorption action of the second negative pressure fan; then along with the rotation of transfer wheel, big and small cotton core is shifted the position in compound cotton core transfer district in below, has lacked the adsorption affinity effect of second negative-pressure air blower to big and small cotton core in this region, and big cotton core then can fall on the conveyer belt below compound cotton core transfer district (be transfer wheel below) earlier, and then the upper surface that little cotton core can fall big cotton core, and then big cotton core after the complex is carried next process by the conveyer belt again.
Furthermore, the cotton core crushing and forming mechanism further comprises a first dust collecting box and a second dust collecting box which are fixed on the rack, the inlets of which are respectively opposite to and close to the outer walls of the first reticular module and the second reticular module, the first positive pressure fan is also communicated with the large cotton core transfer area through a seventh pipeline, and the outlet of the seventh pipeline is opposite to the inlet of the first dust collecting box; the second positive pressure fan still through eighth pipeline with little cotton core shifts the district intercommunication, the export of eighth pipeline is just right the entry setting of second dust collection box. After the large cotton cores are blown down from the first reticular module by the first positive pressure fan, because some wood pulp dust can be remained on the first reticular module, the remained wood pulp dust can be blown into the first dust collection box by the air blown out by the first positive pressure fan through the seventh pipeline; in a similar way, after the second positive pressure fan blows the small cotton core down from the second net-shaped module, because some wood pulp dust still can be remained on the second net-shaped module, at this moment, the remaining wood pulp dust can be blown into the second dust collection box through the gas blown out by the second positive pressure fan through the eighth pipeline.
Preferably, the transfer wheel and the first dust collection box are arranged one after the other in the direction of rotation of the first mesh module; the transfer wheel and the second dust collection box are arranged in series in the direction of rotation of the second mesh module. The design is to ensure that the large cotton cores on the first reticular module and the small cotton cores on the second reticular module are blown down and then the first reticular module and the second reticular module are blown to remove dust.
Preferably, the first partition plate seals and isolates the large cotton core forming area and the large cotton core transferring area. After the big cotton core forming area and the big cotton core transfer area are sealed and isolated through the first partition plate, the negative pressure generated by the first negative pressure fan can be effectively prevented from entering the big cotton core transfer area to influence the transfer of the big cotton core.
Preferably, the second partition plate seals and separates the small cotton core forming area and the small cotton core transferring area. After the small cotton core forming area and the small cotton core transfer area are sealed and isolated through the second partition plate, negative pressure generated by the first negative pressure fan can be effectively prevented from entering the small cotton core transfer area to influence the transfer of the small cotton cores.
Preferably, in the variable-speed variable-transverse mechanism, a central shaft is horizontally and rotatably connected to a rack, and two track discs are coaxially sleeved at two ends of the central shaft and fixed on the rack; the cylindrical sleeve is coaxially sleeved on the central shaft and positioned between the two track discs, and two ends of the cylindrical sleeve are fixedly connected with the two track discs respectively; n snatch the mechanism circumference and distribute and its base and two the edge roll of track dish or sliding connection, N the bottom of base through hollow rotating shaft with the closed curve guide slot that sets up on the cylinder cover surface slides or rolling connection, N the one end of base still rotates with the one end of N speed change mechanism respectively and is connected, N the other end of speed change mechanism circumference distribution is in the track inslot of guide disc respectively, the guide disc cover is established on the center pin and is fixed on the guide disc fixing base, the guide disc fixing base cover is established on the center pin and is set up in the frame, guide disc adjustment mechanism sets up in the frame and the top of its adjusting screw is supported in the bottom of guide disc fixing base. The center pin rotates and drives the guide disc fixing base and rotate (track dish and cylinder cover are motionless), and then the guide disc rotates, N speed change mechanism rotates, N snatchs the mechanism and rotates, then each snatchs the mechanism limit and uses the center pin to do circular motion as the center, the limit is through hollow rotating shaft along the closed curve guide way on the cylinder cover surface and do rotary reciprocating motion, realize will snatch the mechanism and will erect the core of putting after the core is transferred the wheel and snatched from the core is erected, become horizontal after the core horizontal transfer wheel transfer to the conveyer belt, in the transformation process from erecting to horizontal, speed change mechanism will erect the core translation speed of putting and change into horizontal core translation speed.
The variable-speed variable-transverse mechanism can grab products with lengths within a reasonable range at a speed close to the conveying speed of the previous stage, rotate and reverse the products and then release the products to the next stage, and the speed is close to the conveying speed of the next stage during release, so that the products cannot wrinkle and cannot be elongated; in particular, the substantially uniform front and rear speeds of the product during its grasping and release, together with the cylindrical sleeve with the closed curve guide slot, allow the device to be rotationally reversed at high speeds. In addition, the speed is changed during the rotation process and the speed during grabbing, the distance between the two grabbing mechanisms is changed, and the product pitch P is variable; different product lengths and different product intervals in a reasonable range can be met, and the product interval specified backwards in a rotating mode is achieved. Therefore, the mechanism can be applied to high-speed sanitary equipment or other equipment needing similar functions, solves the problem of product wrinkling and the problem of product spacing in the product handover process, can realize high-speed stable production, can greatly improve the production efficiency and reduce the rejection rate.
Preferably, every snatch the mechanism and all include base, hollow pivot, fan and have the adsorption panel of a plurality of through-holes, the bottom of hollow pivot with closed curve guide way slides or roll connection, and the top passes behind the base with adsorption panel fixed connection, just adsorption panel with form hollow wind storehouse between the hollow pivot, fix in the frame the fan pass through the pipeline with hollow wind storehouse intercommunication. When the grabbing mechanism grabs the core body on the core body vertical transfer wheel, the fan adsorbs the core body to enable the hollow air bin to generate negative pressure, and the core body on the adsorption panel is adsorbed to the adsorption panel through the through hole on the adsorption panel to realize grabbing action; the hollow rotating shaft reciprocates along with the closed curve guide groove on the cylindrical sleeve in the process of rotating along with the central shaft, so that the adsorption panel is driven to reciprocate along with the closed curve guide groove on the cylindrical sleeve, and the grabbed core bodies are changed from transverse arrangement to longitudinal arrangement.
Furthermore, a positioning block is fixed at the bottom end of the hollow rotating shaft, the bottom of the positioning block is rotatably connected with a guide wheel through a rotating shaft perpendicular to the central shaft, and the guide wheel is positioned in the closed curve guide groove. When the hollow rotating shaft rotates along with the central shaft, the cylindrical sleeve is static relative to the hollow rotating shaft, so that the guide wheel can roll in a reciprocating manner along the track of the closed curve guide groove on the outer wall of the cylindrical sleeve, the hollow rotating shaft can be driven to rotate in a reciprocating manner along with the guide wheel, the adsorption panel can be driven to rotate in a reciprocating manner along with the guide wheel, and the purpose that the grabbed cores are changed from transverse arrangement to longitudinal arrangement is achieved.
Furthermore, two sides of the bottom of the base are respectively rotatably connected with an upper roller and a lower roller, the edges of the two rail discs are respectively provided with a rolling rail, and the upper roller and the lower roller on the two sides of the bottom of the base are respectively clamped on the upper side and the lower side of the rolling rails of the two rail discs. When the N grabbing mechanisms rotate along with the rotation of the central shaft, the rollers at the bottoms of the two sides of the N bases can roll along the circumferences of the rolling tracks at the edges of the two track discs.
Preferably, every speed change mechanism all includes fixed fulcrum axle, little connecting rod, big connecting rod, dabber, the one end of fixed fulcrum axle is fixed correspond snatch mechanism's base one end, and the other end rotates to be connected the one end of little connecting rod, the other end of little connecting rod with the one end of big connecting rod rotates to be connected, the other end of big connecting rod with the one end of dabber rotates to be connected, the other end of dabber through fix on it the bearing with the track groove roll connection of guide disc. The guide disc adjusting mechanism is used for adjusting the guide disc fixing seat to move up and down relative to the central shaft to drive the guide disc to move up and down, so that the core shaft is driven to move up and down through the bearing, the angle between the large connecting rod and the small connecting rod is changed, the small connecting rod is rotatably connected to one end of the base of the grabbing mechanism through the fixed fulcrum shaft, so that the distance between two adjacent grabbing mechanisms can be changed, the distance is increased to be close to the speed V2 when the grabbing mechanisms grab the core body from the core body vertical transfer wheel, otherwise, the distance is reduced to be close to the speed V3 when the grabbing mechanisms change the core body to be vertical, two areas exist in the movement of the grabbing mechanisms rotating for a whole circle, and the two areas are periodically increased and decreased, namely an acceleration area and a deceleration area, so that the core body speed V1 with the transverse arrangement distance of P1 can be matched with the core body speed V4 with, namely, the speed V1 is perfectly matched with the speed V4 through variable-speed movement, so that the problem of crumpling (front and rear speed difference) when a product is converted from high-speed rotation to backward delivery is solved.
Preferably, the small connecting rod and the large connecting rod are rotatably connected through a connecting pin.
Furthermore, limiting blocks are further fixed on the two sides of the guide disc fixing seat and the rack, and the guide disc fixing seat is limited by the rack and the limiting blocks on the two sides together. The bottom of the guide disc fixing seat is abutted to an adjusting screw rod of the guide disc adjusting mechanism, the two sides of the guide disc fixing seat are limited by limiting blocks respectively, and the end part of the guide disc fixing seat is limited by a rack, so that the guide disc fixing seat can only move up and down under the action of the adjusting screw rod and cannot move left and right.
Further, guide disc adjustment mechanism includes support, adjusting screw, the support is fixed in the frame, adjusting screw run through the support and with support threaded connection back top is supported the bottom of guide disc fixing base, the inside wall of guide disc fixing base with preset interval has between the outer wall of center pin. When the vertical height of the guide disc fixing seat needs to be adjusted, the adjusting screw is screwed to push the guide disc fixing seat upwards or downwards, and then the purpose can be achieved.
Preferably, the arc-shaped rubber band applying mechanism comprises an outer frame and at least one group of rubber band applying units, and each rubber band applying unit comprises a rubber band guide rod, a first synchronous belt and a first servo motor; the first servo motor is arranged at one end in the outer frame, and an output shaft of the first servo motor is fixed with driving meshing teeth; the first synchronous belt is perpendicular to the flowing direction of the sanitary pants, one end of the first synchronous belt is meshed with the driving meshing teeth, the other end of the first synchronous belt is meshed with the driven meshing teeth, the driven meshing teeth are rotatably connected in the outer frame through a rotating shaft, and the rubber band guide rod is fixed on the first synchronous belt; the first synchronous belts in the rubber band applying units are arranged in parallel. The first servo motor drives the driving meshing teeth to rotate alternately in a positive and negative mode, the driven meshing teeth also rotate alternately in a positive and negative mode, so that the first synchronous belt and the rubber band guide rods on the first synchronous belt are driven to do reciprocating motion, rubber bands on the rubber band guide rods also do reciprocating motion, and arc-shaped rubber bands can be manufactured on products along with the linear motion of products below the rubber band guide rods; if two groups of rubber band applying units are arranged, the rubber band guide rods in the two groups of applying units are arranged in a staggered mode, so that arc-shaped rubber bands can be respectively and alternately applied to the two sides of the product, and the product is made to be more light and thin and is more comfortable when being contacted with the skin.
Furthermore, each rubber band applying unit also comprises a guide rail which is arranged on one side of the first synchronous belt and is parallel to the first synchronous belt; the rubber band guide rod is connected with the guide rail in a rolling or sliding mode. In order to ensure that the position of the rubber string guide rod is stable in the reciprocating movement process, the guide roller is arranged in the rubber string applying unit, so that the rubber string guide rod can roll or slide in a reciprocating manner along the guide rail, and the position is relatively stable.
Preferably, the rubber band guide rod is connected with the guide rail in a rolling or sliding mode through a positioning guide mechanism and is clamped and fixed with the first synchronous belt through the positioning guide mechanism. The arrangement of the positioning guide mechanism enables the rubber string guide rod to roll or slide with the guide roller, and the rubber string guide rod and the first synchronous belt to be clamped and fixed.
Preferably, the positioning guide mechanism comprises a first clamping plate and a second clamping plate, one side of the first synchronous belt is clamped between the first clamping plate and the second clamping plate, and the rubber band guide rod is fixed on the first clamping plate or the second clamping plate; the upper side and the lower side of the first clamping plate and the second clamping plate are respectively connected with the guide rail through at least one fixing bolt vertical to the guide rail, at least one fixing bolt on the upper side and the lower side is respectively and rotatably connected with rolling wheels relative to one end of the guide rail, and at least two rolling wheels on the upper side and the lower side are respectively clamped and positioned on the upper side and the lower side of the corresponding guide rail and are in rolling connection with the guide rail. When the first synchronous belt reciprocates under the driving of the first servo motor, the first clamping plate and the second clamping plate reciprocate, and the rolling wheels on the upper side and the lower side repeatedly roll along the upper side and the lower side of the guide rail.
Preferably, the upper side and the lower side of the first clamping plate and the second clamping plate are respectively connected with the guide rail through two fixing bolts perpendicular to the guide rail, and the rubber band guide rods are located between every two fixing bolts on the upper side and the lower side. The upper and lower sides of first splint and second splint are respectively through two and guide rail vertically fixing bolt connects, and the upper and lower sides of first splint and second splint are respectively through two rolling wheels and deflector roll connection promptly, makes whole location guiding mechanism structure more firm along guide rail reciprocating motion's in-process like this.
Further, the two rolling wheels on the upper side or the lower side of the first clamping plate and the second clamping plate are rotatably connected with the corresponding fixing bolts through eccentric shafts. When two rolling wheels of the upside or the downside of the first clamping plate and the second clamping plate are connected with the fixing bolt through the eccentric shaft, the distance between two sets of rolling wheels of the upside and the downside can be adjusted through the eccentric shaft, so that the guide rail can be stably clamped and fixed by the two sets of rolling wheels of the upside and the downside, the rubber string guide rod fixed on the first clamping plate or the second clamping plate is stably and not shaken when the rubber string is applied, and the position accuracy of applying the rubber string is ensured.
Preferably, the two ends of the eccentric shaft are parallel straight ends with a preset distance, the two straight ends are fixedly connected through a middle step, one straight end is fixedly connected with the fixing bolt, and the other straight end is coaxially and rotatably connected with the rolling wheel through a bearing. When two sets of rolling wheels of the upper and lower sides are not capable of freely rolling along the guide rail due to undersize of the distance, or when the position of the positioning guide mechanism is unstable or shakes when the distance is too large to cause rolling along the guide rail, the distance between the two sets of rolling wheels of the upper and lower sides is required to be adjusted through the eccentric shaft, nuts used for fixing the fixing bolts on the first clamping plate and the second clamping plate are unscrewed, then the fixing bolts are rotated, and the eccentric shaft is fixedly connected with the fixing bolts, so that the eccentric shaft can also rotate.
Furthermore, each group of rubber band applying units also comprises a second servo motor, and the driven meshing teeth are fixed on an output shaft of the second servo motor. The second servo motor is matched with the first servo motor for use, one servo motor is only responsible for forward rotation, the other servo motor is only responsible for reverse rotation, so that the reciprocating motion speed of the first synchronous belt is higher, and the applying efficiency of the arc-shaped rubber band is higher.
Preferably, the bottom of each rubber band guide rod is provided with at least one rubber band porcelain eye. The rubber band on the rubber band rack passes through the rubber band porcelain eye and is applied to a product below through the reciprocating motion of the rubber band guide rod.
Furthermore, the arc-shaped rubber band applying mechanism also comprises an inner frame and third air cylinders with the same number as the rubber band applying units, the third air cylinders are fixed on the outer frame, telescopic rods of the third air cylinders are vertically arranged downwards and fixedly connected with the inner frame, the first servo motor is fixed on the inner frame, and the driven meshing teeth are rotatably connected on the inner frame through rotating shafts; the inner frame is connected in the outer frame in a sliding mode through a vertical sliding rail on the inner side wall of the outer frame. In the process of applying the rubber band, the closer the rubber band porcelain eye at the bottom of the rubber band guide rod is to the product below, the smaller the distance between the rubber band and the product is, the better the composite point is, the application shape of the rubber band is controlled, namely the rubber band can be controlled more accurately, but when the rubber band porcelain eye is too close to the product below, the rubber band is inconvenient to pass when the rubber band is needed, namely, the rubber band porcelain eye is more far away from the product below, the rubber band is convenient to pass, and in order to overcome the two aspects of mutual contradiction, the utility model discloses an inner frame which is connected with an outer frame in a sliding manner is arranged in an arc-shaped rubber band applying mechanism, when the rubber band is needed to pass through the rubber band porcelain eye, the inner frame is moved upwards along a vertical sliding rail through a third cylinder to drive the rubber band guide rod to move upwards, so that the distance between the rubber band porcelain eye and the product below is increased, and the rubber band; after the rubber band is worn, the inner frame can be moved downwards along the vertical sliding rail through the third cylinder, the rubber band guide rod is moved downwards, the distance between the rubber band porcelain eye and a product below is adjusted to be small enough, then the rubber band is applied, and therefore the two problems can be solved.
Further, each group of the elastic ribbon applying units further comprises a second servo motor, the driven meshing teeth are fixed on an output shaft of the second servo motor, and the second servo motor is fixed on the inner frame. The second servo motor is matched with the first servo motor for use, one servo motor is only responsible for forward rotation, the other servo motor is only responsible for reverse rotation, so that the reciprocating motion speed of the first synchronous belt is higher, and the applying efficiency of the arc-shaped rubber band is higher.
Furthermore, a rubber band hot pressing point mechanism is arranged between the arc-shaped rubber band applying mechanism and the first cutter. In the traditional process, in sanitary products with waistlines, such as sanitary pants, pull-up pants or menstrual period pants and the like, when rubber bands are applied to the abdomen, more glue is coated on the nonwoven fabric of the abdomen, then the rubber bands on the abdomen are adhered to the nonwoven fabric, after the glue is dried, the abdomen is hard, and the sanitary products, such as the sanitary pants and the like, are particularly uncomfortable when being worn due to the fact that the number of the rubber bands on the abdomen is large and the hard glue is mixed with the rubber bands on the abdomen; so the utility model discloses in, increase and set up rubber band hot pressing point mechanism, can press apart part belly rubber band, press the belly after disconnected and will be more soft, comfortable and easy to wear.
Furthermore, the rubber band hot-pressing point mechanism comprises a support, a bottom roller, a die roller and two hot-pressing blocks with hot-pressing convex points on the surfaces, wherein the bottom roller and the die roller are arranged in parallel and are both rotationally connected to the support, and the die roller is positioned above the bottom roller; one ends of the bottom roller and the die roller are respectively and fixedly connected with output shafts of a first driving motor and a second driving motor; the two hot pressing blocks are coaxially fixed at two ends of the outer surface of the die roller, and the outer surfaces of the two hot pressing blocks are effectively contacted with the outer surface of the bottom roller; the bottom roller and the two hot-pressing blocks are internally provided with electric heating tubes, and the electric heating tubes are connected with power lines. First driving motor and second driving motor drive bottom roller and the relative rotation of mould roller respectively, because effective contact between the surface of hot pressing piece surface on the mould roller and bottom roller, and the surface of two hot pressing pieces still distributes the hot pressing bump of dense numb, so get into outer non-woven fabrics between the two and inlayer non-woven fabrics and can pull under the common extrusion drive of the two and pass through, at the in-process that pulls and pass through, because bottom roller and hot pressing piece all have certain temperature owing to inside electrothermal tube circular telegram, hot pressing bump on the hot pressing piece can be broken partial belly rubber band promptly, the belly will be more soft after breaking, it is comfortable and easy to wear.
Further, the rubber band hot pressing point mechanism also comprises a die roller adjusting mechanism, the die roller adjusting mechanism comprises an inner sliding block, an outer sliding block, a first cylinder and a second cylinder, the first cylinder and the second cylinder are fixed on the support and are vertically and downwards arranged through telescopic rods, the inner sliding block is coaxially and rotatably connected with one end of the die roller through a bearing, and the inner sliding block is fixed at the bottom of the telescopic rod of the first cylinder; the outer sliding block is coaxially and rotatably connected with the other end of the die roller through a bearing, and the outer sliding block is fixed to the bottom of the telescopic rod of the second cylinder. Because the outer surface of the bottom roller in the rubber band hot-pressing point mechanism is always in a contact state with the outer surfaces of the two hot-pressing blocks above, when equipment needs to be shut down or overhauled, inner-layer non-woven fabric and outer-layer non-woven fabric do not exist between the bottom roller and the outer surfaces of the two hot-pressing blocks, and if the bottom roller and the outer surfaces of the two hot-pressing blocks are in contact extrusion for a long time, hot-pressing convex points on; therefore the utility model discloses in, set up mould roller adjustment mechanism in rubber band hot pressing point mechanism, when equipment needs shut down or overhauls, can shift up interior slider and outer slider simultaneously through first cylinder and second cylinder, drive the mould roller promptly and whole shifting up of hot pressing piece on and, increase the interval between hot pressing piece and the bottom roll promptly, make between the two mutually contactless, avoid the two because long-term contact extrusion and damaged.
Furthermore, an inner limiting sliding groove and an outer limiting sliding groove are arranged on the support, the outer side end of the inner sliding block is limited in the inner limiting sliding groove and can move linearly up and down along the inner limiting sliding groove, and the outer side end of the outer sliding block is limited in the outer limiting sliding groove and can move linearly up and down along the outer limiting sliding groove. The inner limiting sliding groove and the outer limiting sliding groove are arranged, so that the inner sliding block and the outer sliding block can always keep linear motion when moving up and down, and the stability of the whole device is improved.
Furthermore, the rubber band hot-pressing point mechanism also comprises a first wedge-shaped block, a second wedge-shaped block, a first adjusting mechanism and a second adjusting mechanism, wherein the top inclined plane of the first wedge-shaped block is effectively contacted with the bottom of the inner sliding block, the bottom plane is in sliding connection with the support, the top inclined plane of the second wedge-shaped block is effectively contacted with the bottom of the outer sliding block, and the bottom plane is in sliding connection with the support; the first adjusting mechanism is used for adjusting the first wedge block to move back and forth between the inner sliding block and the bottom roller along the direction vertical to the bottom roller, and the second adjusting mechanism is used for adjusting the second wedge block to move back and forth between the outer sliding block and the bottom roller along the direction vertical to the bottom roller. After the distance between the bottom roller and the hot pressing block is adjusted up and down through the first air cylinder and the second air cylinder, the first wedge block is moved to the lower portion of the inner sliding block through the first adjusting mechanism, so that the first wedge block has one support for the inner sliding block, the second wedge block is moved to the lower portion of the outer sliding groove through the second adjusting mechanism, so that the second wedge block has one support for the outer sliding block, and the telescopic rods of the first air cylinder and the second air cylinder are prevented from being damaged due to the fact that the telescopic rods of the first air cylinder and the second air cylinder are in a stretching state for a long time.
Preferably, the first adjusting mechanism is composed of a first screw rod and a first slide rail, the outer side of the first wedge-shaped block is fixed at the free end of the first screw rod, the first screw rod is in threaded connection with the support, the adjusting end of the first screw rod penetrates through the support and then extends out, the first slide rail is fixed on the support or a first bearing seat of the bottom roller, and the bottom plane of the first wedge-shaped block is in sliding connection with the support or the first bearing seat through the first slide rail; the second adjusting mechanism is composed of a second screw rod and a second sliding rail, the outer side of the second wedge-shaped block is fixed at the free end of the second screw rod, the second screw rod is in threaded connection with the support, the adjusting end of the second wedge-shaped block penetrates through the support and then extends out, the second sliding rail is fixed on the support or the second bearing seat of the bottom roller, and the bottom plane of the second wedge-shaped block is in sliding connection with the support or the second bearing seat is in sliding connection with the second sliding rail. After the distance between the bottom roller and the hot pressing block is adjusted up and down through the first air cylinder and the second air cylinder, the first wedge-shaped block is driven to move to the lower part of the inner slide block along the first slide rail by rotating the adjusting end of the first screw rod clockwise or anticlockwise, so that the top inclined plane of the first wedge-shaped block is abutted against the bottom of the inner slide block, and a supporting force is provided for the inner slide block; the adjusting end of the second screw rod is rotated clockwise or anticlockwise to drive the second wedge-shaped block to move to the lower part of the outer sliding block along the second sliding rail, so that the top inclined plane of the second wedge-shaped block abuts against the bottom of the outer sliding block, and a supporting force is provided for the outer sliding block; the telescopic rods of the first cylinder and the second cylinder are prevented from being damaged due to the fact that the telescopic rods are in a stretching state for a long time.
Preferably, the two hot-pressing blocks are respectively composed of two petal structures connected through bolts. The hot pressing block with the two-segment structure is convenient to detach from the die roller and mount on the die roller; in addition, the distance between the two hot pressing blocks is convenient to adjust when the distance between the two hot pressing blocks is required to be adjusted.
Furthermore, the rubber band hot pressing point mechanism further comprises a linear long key which is fixed on the outer wall of the die roller and arranged in parallel with the die roller, and the two hot pressing blocks are respectively fixed on the outer wall of the die roller in a limiting mode through the long key. The setting of linear type long key for two hot pressing pieces can be spacing on the mould roller, avoid it rotatory along the mould roller at extruded in-process, influence hot pressing effect.
Furthermore, a graduated scale parallel to the long key is further arranged on the outer wall of the die roller, and the length of the graduated scale is larger than or equal to the maximum distance between the two hot pressing blocks. After the graduated scale is arranged, the size reference is provided by adjusting the distance between the hot pressing blocks at the two ends, and the adjustment is more convenient.
Preferably, in the ear folding mechanism, a lower negative pressure conveying belt is horizontally arranged, an upper negative pressure conveying belt is arranged above the lower negative pressure conveying belt, and a preset included angle is formed between the lower negative pressure conveying belt and the upper negative pressure conveying belt; edge unit symmetry sets up is inserted to two sets of waistbands is in the terminal both sides of negative pressure conveyer belt down, every group in the waistband edge unit is inserted, the base is fixed negative pressure conveyer belt's terminal one side down, picture peg drive assembly sets up on the base, the picture peg with rotate between the picture peg drive assembly and be connected, picture peg drive assembly is used for the drive the curve reciprocating motion is done to the picture peg, the picture peg level is in go up the negative pressure conveyer belt with between the negative pressure conveyer belt down, both sides. Sanitary pants, pull-ups or menstrual pants and the like are all sanitary products with waistlines, a certain amount of sanitary products are pushed into a packaging bag by a stacking machine in the process of being packaged into the packaging bag, and the thickness of a crotch part (with a core) is thicker than that of a waist part (without the core), so that when the stacking machine pushes the sanitary products into the packaging bag one by one, the sanitary products are pushed in a positive and reverse staggered manner (for example, the crotch part of one pull-up pant is clamped between the waist parts of two pull-up pants, or the waist part of one pull-up pant is clamped between the crotch parts of two pull-up pants so as to be vertically staggered and stacked), and the uniform thickness of the whole packaged sanitary products can be ensured after the sanitary products are staggered and stacked; however, the following drawbacks occur in the above-described process of pushing in the stack of packages: when the pull-up pants with the front waist are pushed into the packaging bag, the waist is thin, wide and soft, so that the phenomenon that the waist is folded due to the friction force of the pull-up pants beside the waist often occurs when the pull-up pants are pushed into the packaging bag, the thickness of the stacked pull-up pants is uneven, even some pull-up pants cannot be directly pushed into the packaging bag, and the number of sanitary products in the final packaging bag is different; and the utility model discloses in, can carry earlier the product that needs the packing and enter into between the last negative pressure conveyer belt of ear mechanism and the lower negative pressure conveyer belt, because last negative pressure conveyer belt and the absorption and the transport effect of negative pressure conveyer belt down, can move forward when the upper and lower face of product is pulled open, when the product removes the both sides waistband and inserts between the limit mechanism, when inserting limit drive assembly drive picture peg reciprocating curve motion, the picture peg can insert between the upper and lower two sides of product with the ear that the product both sides waist stretched out, then the extrusion of pinch roller belt about follow-up extrudees the air in the product and flattens, this kind is inserted the ear mode and is made the waist thickness after the product is folding thicker, the later stage is difficult for appearing the fold when the stacker pushes it in the wrapping bag, it is easy to pile up, guarantee that the product quantity in the wrapping bag is.
Preferably, the board inserting driving assembly comprises a driving unit, two supporting rods, two rotating plates and two linkage mandrels, the driving unit is arranged at the bottom of the base, the two supporting rods are arranged above the base in parallel, and the driving unit is used for driving the two supporting rods to rotate synchronously; the two rotating plates are respectively fixed at the tops of the two supporting rods, the bottom ends of the two linkage mandrels are respectively fixed on the two rotating plates, and the top ends of the two linkage mandrels are respectively rotatably connected with two ends of one side of the inserting plate; and a preset distance is reserved between the rotating shafts of the two linkage mandrels and the rotating shafts of the two rotating plates. The driving unit synchronously drives the two supporting rod supporting rods to rotate, the two supporting rods drive the two rotating plates to rotate, the two rotating plates drive the two eccentrically arranged linkage mandrels to rotate, the two linkage mandrels are rotatably connected with one side of the inserting plate, and then the inserting plate can do curvilinear reciprocating motion along with the linkage mandrels, so that the two sides of the inserting lugs continuously insert the ears extending out of the waist parts on the two sides of the product which is conveyed in sequence into the space between the upper surface and the lower surface of the product.
Furthermore, each of the two driving units comprises a driving motor, a driven meshing tooth and a synchronous belt, wherein the driving meshing tooth, the driven meshing tooth and the synchronous belt are coaxially fixed on an output shaft, the bottom of one supporting rod is fixed on the output shaft of the driving motor, the driven meshing tooth is coaxially fixed at the bottom of the other supporting rod, and two ends of the synchronous belt are respectively meshed with the driving meshing tooth and the driven meshing tooth. In order to keep the two support rods to synchronously operate, the bottom ends of the two support rods are meshed with the driving meshing teeth and the driven meshing teeth through the synchronous belt, then when the driving motor operates, the driving meshing teeth and one support rod are driven to rotate, and further the driven meshing teeth and the other support rod synchronously rotate.
Preferably, the two driving units further share a synchronizing shaft, a first synchronous meshing tooth and a second synchronous meshing tooth are fixed on the synchronizing shaft vertically and coaxially, and the synchronous belts in the two driving units are further meshed with the first synchronous meshing tooth and the second synchronous meshing tooth respectively. Because the plugboards in the two groups of waistband edge inserting mechanisms need to run synchronously, the driving units in the waistband edge inserting mechanisms share one synchronous shaft, so that the two driving units can respectively drive the plugboards in the two groups of waistband edge inserting mechanisms to run synchronously.
Further, still include the guard plate in the waistband edge inserting mechanism, the guard plate passes through the branch level to be fixed on the base and be located the picture peg top. The setting of guard plate can avoid operating personnel to be hurt by the picture peg of motion always.
Further, still include pinch roller belt and lower pinch roller belt among the ear device of health supplies, the pinch roller belt level sets up down the terminal of negative pressure conveyer belt and link up with it down, go up pinch roller belt level set up down the top of pinch roller belt and with the terminal of going up the negative pressure conveyer belt links up. The product after the ear folding is finished by the ear folding device of the sanitary product is conveyed between the upper pinch roller belt and the lower pinch roller belt by the upper negative pressure conveying belt and the lower negative pressure conveying belt, and air in the product after the ear folding is extruded and flattened by the upper pinch roller belt and the lower pinch roller belt, so that the product can be pushed into a packaging bag by a subsequent stacker.
Has the advantages that: in the process of using the device in the utility model to produce sanitary pants, the cotton core crushing and forming mechanism crushes the cotton core wood pulp on the cotton core wood pulp rack, the cotton core wood pulp is molded and paved on the cotton core coated non-woven fabric on the conveyor belt, the flow guide layer is paved above the cotton core after the cotton core coated non-woven fabric is coated, the cotton core is cut into one by the cotton core cutter, then the PE bottom film which is pasted with the crotch part and is used for lifting the rubber band is paved below the cotton core coated non-woven fabric, then the surface layer non-woven fabric is paved above the flow guide layer, and the enclosure non-woven fabric which is pasted with the enclosure rubber band is paved on the surface layer non-woven fabric, at the moment, the core body is formed, then the core body is cut into one by the core body cutter, the core body is vertically transferred to the variable speed variable cross mechanism through the core body vertical transfer wheel, after the variable speed variable cross mechanism, the core body which is transferred to the cross direction flow, simultaneously, then the core body is transferred to a conveyer belt from a variable speed transverse transfer mechanism through a core body transverse transfer wheel, and then an arc-shaped rubber band is applied between the outer non-woven fabric layer and the inner non-woven fabric layer; at the moment, if two-piece sanitary pants are needed, the outer-layer non-woven fabric and the inner-layer non-woven fabric which are applied with the arc-shaped rubber bands are directly paved on the lower surface of the core body after the variable speed is changed into the transverse direction, the waistline non-woven fabric bonded with the waistline rubber bands is pasted on the upper surface of the core body, after the waistline non-woven fabric is coated, the redundant outer-layer non-woven fabric on the two sides of the core body is cut off by a rear O cutter, then the product is folded and waisted, and the product is transported to the subsequent process after being folded; if want to do three-piece formula health trousers, then will apply outer non-woven fabrics and the inlayer non-woven wiring of arc rubber band and cut into two through cutter earlier, then will cut into behind the non-woven fabrics separation of bivalve through the branching ware and predetermine the interval, with the core lower surface after two non-woven fabrics separately conveying tiling becomes violently to the variable speed, and paste the waistline non-woven fabrics that will adhere to the waistline rubber band on the core upper surface, after the cladding of waistline non-woven fabrics, carry the fifty percent discount to carry and fold the ear mechanism and carry out the fifty percent discount and fold the ear in proper order, then transport subsequent handling can.
It is thus clear that this device increases earlier the production that can realize three formula health supplies behind cutter and the forked device in original two formula health supplies apparatus for producing, only needs to carry out simple switching and can realize that two formula and three formula health supplies can produce in same device, practices thrift equipment cost, practices thrift the workshop place, convenient operation, reasonable in design.
Drawings
FIG. 1 is a schematic view showing the overall structure of a device for producing sanitary pants;
FIG. 2 is a schematic view of the overall structure of a cotton core crushing and molding mechanism;
FIG. 3 is an enlarged schematic view of FIG. 2 within the dashed circle S;
FIG. 4 is a schematic view of a first mesh module in a flat configuration after deployment;
FIG. 5 is a schematic view of a second mesh module in a laid-out configuration;
FIG. 6 is a perspective view of the variable speed cross mechanism;
FIG. 7 is an enlarged view of a portion of the structure of the shift cross mechanism;
FIG. 8 is a schematic structural view of a variable speed cross mechanism;
FIG. 9 is a side view of the shift cross mechanism;
FIG. 10 is a perspective view of the variable speed cross mechanism;
FIG. 11 is a schematic perspective view of the grasping mechanism;
FIG. 12 is a cross-sectional view of the grasping mechanism;
FIG. 13 is a perspective view of the cylindrical sleeve;
FIG. 14 is a top view of the cylindrical sleeve as it is deployed;
FIG. 15 is a perspective view of the guide plate;
FIG. 16 is a side cross-sectional view of the variable speed cross-over mechanism;
FIG. 17 is a schematic view of a portion of the variable speed cross conveyor mechanism;
FIG. 18 is a schematic diagram of the operation of the shift cross mechanism;
FIG. 19 is a schematic perspective view of the arcuate rubber band applying mechanism;
FIG. 20 is a schematic perspective view of the arcuate rubber band applying mechanism;
FIG. 21 is a schematic perspective view of the arcuate rubber band applying mechanism;
FIG. 22 is an enlarged schematic view of FIG. 21 within the dashed circle S;
FIG. 23 is a top view of the arcuate elastic application mechanism;
FIG. 24 is a side view of the arcuate elastic application mechanism;
fig. 25 is a partial schematic structural view of an elastic application unit in embodiment 8;
FIG. 26 is a schematic perspective view of the fork;
FIG. 27 is an enlarged view of a portion of the fork;
FIG. 28 is a perspective view of the ear folding mechanism;
FIG. 29 is a perspective view of the ear folding mechanism;
FIG. 30 is a side view of the ear-folding mechanism;
FIG. 31 is a schematic view of two belt edge-inserting mechanisms;
FIG. 32 is a schematic structural view of a rubber band hot-pressing point mechanism;
FIG. 33 is a cross-sectional view of a rubber band hot pressing point mechanism;
FIG. 34 is a schematic view of the position relationship between the inner slide block and the inner limiting slide groove or between the outer slide block and the outer limiting slide groove in the rubber band hot pressing point mechanism;
FIG. 35 is a schematic view of the positional relationship between the first adjusting mechanism and the first wedge, and between the first wedge and the inner slide block and the first bearing seat in the rubber band hot pressing point mechanism;
fig. 36 is a schematic view of the position relationship between the second adjusting mechanism and the second wedge-shaped block, and between the second wedge-shaped block and the outer slide block and the second bearing seat in the elastic ribbon hot pressing point mechanism.
Detailed Description
The present invention will be described in detail with reference to the accompanying drawings.
Embodiment 1:
the embodiment provides a production device of sanitary pants, which mainly comprises a cotton core wood pulp rack 7, a cotton core crushing and forming mechanism 1, a cotton core coated non-woven fabric rack 8, a flow guide layer rack 9, a cotton core cutter 10, a crotch lifting rubber rack 11, a PE (polyethylene) bottom film rack 12, a surface non-woven fabric rack 13, a protection rubber rack 14, a protection non-woven fabric rack 15, a core cutter 16, a core vertical transfer wheel 17, a variable speed transverse mechanism 2, a core transverse transfer wheel 18, a waistline rubber rack 19, a waistline non-woven fabric rack 20, a rear O cutter 21, a folding conveyor 22, a waistline seal conveyor 23 and a lug folding mechanism 3 which are sequentially arranged as shown in figure 1; between the variable speed traverse mechanism 2 and the core traverse transfer wheel 18, an inner layer non-woven fabric rack 24, an arc-shaped rubber band rack 25, an abdomen-shaped rubber band rack 26, an outer layer non-woven fabric rack 27, an arc-shaped rubber band applying mechanism 4, a first cutter 28 and a bifurcator 5 are further arranged in sequence.
As shown in fig. 2 to 5, the cotton core pulverizing and molding mechanism 1 mainly comprises a cotton core wood pulp pulverizer 101, a first negative pressure fan 102, a second negative pressure fan 1020, a first positive pressure fan 1015, a second positive pressure fan 1016, a first mold cavity 103, a second mold cavity 104, a first mesh module 105 (the shape after being unfolded and tiled is shown in fig. 3), a second mesh module 106 (the shape after being unfolded and tiled is shown in fig. 4) and a transfer wheel 107, wherein the cotton core wood pulp pulverizer 101, the first negative pressure fan 102, the second negative pressure fan 1020, the first positive pressure fan 1015, the second positive pressure fan 1016, the first mold cavity 103 and the second mold cavity 104 are all fixed on a frame, and the first mesh module 105, the second mesh module 106 and the transfer wheel 107 are all rotatably connected to the frame; the first reticular module 105 is coaxially sleeved outside the first cavity 103, and the first cavity 103 is hermetically divided into an upper large cotton core forming area 1031 and a lower large cotton core transfer area 1032 by a first partition plate 108; the second mesh module 106 is coaxially sleeved outside the second mold cavity 104, and the second mold cavity 104 is hermetically divided into an upper small cotton core forming area 1041 and a lower small cotton core transfer area 1042 by a second partition 1026;
the outlet of the cotton core wood pulp crusher 101 is respectively arranged right opposite to the big cotton core forming area 1031 and the small cotton core forming area 1041 through a first pipeline 1010 and a second pipeline 1011, and the first negative pressure fan 102 is respectively communicated with the big cotton core forming area 1031 and the small cotton core forming area 1041 through a third pipeline 1012 and a fourth pipeline 1013; the first positive pressure fan 1015 is communicated with the large cotton core transfer area 1032 through a fifth pipeline 1017, and the second positive pressure fan 1016 is communicated with the small cotton core transfer area 1042 through a sixth pipeline 1018;
a fourth partition 1019 fixed on the rack is arranged in the cavity of the transfer wheel 107, the inner cavity of the transfer wheel 107 is divided into an upper composite cotton core adsorption area 1071 and a lower composite cotton core transfer area 1072 by the fourth partition 1019, and outlets of the fifth pipeline 1017 and the sixth pipeline 1018 are arranged opposite to the composite cotton core adsorption area 1071; the transfer wheel 107 is arranged between the large cotton core transfer area 1032 and the small cotton core transfer area 1042 and is positioned below the space between the first mesh module 105 and the second mesh module 106, and the composite cotton core adsorption area 1071 is positioned between the large cotton core transfer area 1032 and the small cotton core transfer area 1042 and is arranged opposite to the large cotton core transfer area 1032 and the small cotton core transfer area 1042; the second negative pressure fan 1016 is fixed on the fourth partition 1019 and in the composite cotton core adsorption area 1071; a conveyor belt is provided below the transfer wheel 107.
As shown in fig. 6 to 18, the variable-speed variable-traverse conveying device 2 mainly comprises a frame 202, a central shaft 201, two track discs 203, a cylindrical sleeve 204 with a closed curve guide groove 2041 formed on the surface, eight grabbing mechanisms 205, eight speed changing mechanisms 206, a guide disc 207, a guide disc fixing seat 208 and a guide disc adjusting mechanism 209, wherein the central shaft 201 is horizontally and rotatably connected to the frame 202, one end of the central shaft 201 is fixedly connected with an output shaft of a general driving motor fixed on the frame 202, and the two track discs 203 are coaxially sleeved at two ends of the central shaft 201 and fixed on the frame 202; the cylindrical sleeve 204 is coaxially sleeved on the central shaft 201 and is positioned between the two track discs 203, and two ends of the cylindrical sleeve are fixedly connected with opposite sides of the two track discs 203 respectively; each grabbing mechanism 205 mainly comprises a grabbing base 2051, a hollow rotating shaft 2052, a fan, a positioning block 2055, a guide wheel 2056 and an adsorption panel 2053 with a plurality of through holes, wherein the positioning block 2055 is fixed at the bottom end of the hollow rotating shaft 2052, the bottom of the positioning block 2055 is rotatably connected with the guide wheel 2056 through a rotating shaft perpendicular to the central shaft 201, the guide wheel 2056 is positioned in a closed curve guide groove 2041 on the outer surface of the cylindrical sleeve 204 and is in rolling contact with the closed curve guide groove 2041, the top end of the hollow rotating shaft 2052 penetrates through the grabbing base 2051 and is fixedly connected with the adsorption panel 2053, a hollow wind cabin is formed between the adsorption panel 2053 and the hollow rotating shaft 2052, and the fan is fixed on the rack 202 and is communicated with the; eight grabbing bases 2051 in the eight grabbing mechanisms 205 are distributed at equal intervals along the circumference of the track disc 203, two sides of the bottom surface of the eight grabbing bases 2051 are respectively rotatably connected with an upper roller 2057 and a lower roller 2057, the edges of the two track discs 203 are respectively provided with a rolling track matched with the roller 2057, and the upper roller 2057 and the lower roller 2057 on two sides of the bottom of the grabbing base 2051 are respectively clamped on the upper side and the lower side of the rolling track of the two track discs 203 so that the eight grabbing bases 2051 and the two track discs 203 can be stably connected in a rolling mode.
In the eight speed change mechanisms 206, each speed change mechanism 206 mainly comprises a fixed fulcrum shaft 2061, a small connecting rod 2062, a large connecting rod 2063 and a mandrel 2064, wherein one end of each of the eight fixed fulcrum shafts 2061 is fixedly connected with one end of the upper surface of the grabbing base 2051 in the eight grabbing mechanisms 205, the other end of each of the eight fixed fulcrum shafts is rotatably connected with one end of the small connecting rod 2062, the other end of the small connecting rod 2062 is rotatably connected with one end of the large connecting rod 2063 through a connecting pin 2065, the other end of the large connecting rod 2063 is rotatably connected with one end of the mandrel 2064, the other end of the mandrel 2064 is rotatably connected with the track groove 2071 of the guide plate 207 through a bearing, the eight mandrels 2064 are distributed on the inner circumference of the track groove 2071 of the guide plate 207, and the track groove 2071 may be a cylindrical track groove or an arbitrary curved track. The guide disc 207 is sleeved on the central shaft 201 and fixed on the guide disc fixing seat 208, the guide disc fixing seat 208 is sleeved on the central shaft 201, the guide disc adjusting mechanism 209 mainly comprises a support 2092 and an adjusting screw 2091, the support 2092 is fixed on the frame 202, the adjusting screw 2091 penetrates through the support 2092 and abuts against the bottom of the guide disc fixing seat 208 at the top after being in threaded connection with the support 2092, namely, the guide disc fixing seat 208 is supported by the adjusting screw 2091, a preset distance is reserved between the inner side wall of the guide disc fixing seat 208 and the outer wall of the central shaft 201, and the two are not in contact with each other.
As shown in fig. 17, the right side of the guide disc fixing seat 208 is limited by the frame 202, limiting blocks 210 are further fixed on the frame 202 and on both sides of the guide disc fixing seat 208, respectively, and both sides of the guide disc fixing seat 208 are limited by the limiting blocks 210 on both sides.
As shown in fig. 19 to 24, the arc-shaped rubber band applying mechanism 4 mainly comprises an outer frame 401 and two groups of rubber band applying units, wherein each group of rubber band applying units mainly comprises a rubber band guide rod 402, a first synchronous belt 403, a first servo motor 404 and a second servo motor 408; the first servo motor 404 and the second servo motor 408 are both fixed at one end in the outer frame 401, a first driving meshing tooth 405 is fixed on an output shaft of the first servo motor 404, and a first driven meshing tooth 411 is fixed on an output shaft of the second servo motor 408; the first synchronous belt 403 is arranged perpendicular to the flowing direction of the sanitary pants, one end of the first synchronous belt is meshed with the first driving meshing teeth 405, the other end of the first synchronous belt is meshed with the first driven meshing teeth 411, and the rubber band guide rod 402 is fixed on the first synchronous belt 403; two first synchronous belts 403 in the unit are applied to two sets of rubber bands and are arranged in parallel, two rubber band guide rods 402 on the two first synchronous belts 403 are arranged in a staggered mode, and three rubber band porcelain holes 4021 used for penetrating rubber bands are formed in the bottom of each rubber band guide rod 402.
As shown in fig. 26 and 27, the above-mentioned fork 5 mainly comprises a base 501, and a first supporting rod 502 and a second supporting rod 503 fixed on the base 501 and having an included angle of 0-20 °, wherein two ends of the first supporting rod 502 are respectively and rotatably connected with a first guide roller 504 and a second guide roller 505 which are arranged in parallel, the first guide roller 504 and the second guide roller 505 are arranged in an up-and-down staggered manner, and the second guide roller 505 is located on the first guide roller 504; two ends of the second supporting rod 503 are respectively rotatably connected with a third guide roller 506 and a fourth guide roller 507 which are arranged in parallel, the third guide roller 506 and the fourth guide roller 507 are arranged in a vertically staggered manner, and the fourth guide roller 507 is positioned below the third guide roller 506. The first guide roller 504 and the third guide roller 506 are arranged in a vertically staggered manner, and the first guide roller 504 is positioned above the third guide roller 506; the second guide roller 505 and the fourth guide roller 507 are disposed in a vertically staggered manner, and the second guide roller 505 is located below the fourth guide roller 507.
As shown in fig. 28 to 30, the ear folding mechanism 3 comprises a lower negative pressure conveying belt 301, an upper negative pressure conveying belt 302, an upper pinch roller belt 312, a lower pinch roller belt 313 and two groups of waistband edge inserting mechanisms, wherein the lower negative pressure conveying belt 301 is horizontally arranged, and the upper negative pressure conveying belt 302 is arranged above the lower negative pressure conveying belt 301, and an acute angle is formed between the lower negative pressure conveying belt 301 and the upper pinch roller belt 302; two sets of waistband edge inserting mechanisms are symmetrically arranged at two sides of a terminal of the lower negative pressure conveying belt 301, the two sets of waistband edge inserting mechanisms are mainly composed of a base 303, an inserting plate 304 and an inserting plate driving assembly, the base 303 is fixed at one side of the terminal of the lower negative pressure conveying belt 301, the two inserting plate driving assemblies are mainly composed of a driving unit, a protection plate 310, two supporting rods 306, two rotating plates 307 and two linkage mandrels 308, the two supporting rods 306 are parallel to each other, the top is positioned above the base 303, the bottom penetrates through the base 303 and then is positioned below the base 303, the two supporting rods 306 and the base 303 are rotatably connected, and the driving unit is used for driving the two supporting rods 306 to rotate synchronously.
As shown in fig. 31, each of the two driving units includes a driving motor 315 having a second driving engagement tooth 314 coaxially fixed on an output shaft thereof, a second driven engagement tooth 316 and a timing belt 309, the driving motor 315 is fixed on the bottom of the base 303, the bottom of one support rod 306 is fixed on the output shaft of the driving motor 315, the second driven engagement tooth 316 is coaxially fixed on the bottom of the other support rod 306, and both ends of the timing belt 309 are engaged with the second driving engagement tooth 314 and the second driven engagement tooth 316, respectively; the two driving units also share a synchronous shaft 317, a first synchronous meshing tooth 318 and a second synchronous meshing tooth 319 are fixed on the upper shaft and the lower shaft of the synchronous shaft 317, and synchronous belts 309 in the two driving units are also respectively meshed with the first synchronous meshing tooth 318 and the second synchronous meshing tooth 319.
The two rotating plates 307 are respectively fixed on the top of the two support rods 306, the bottom ends of the two linkage mandrels 308 are respectively fixed on the two rotating plates 307, and the top ends are respectively rotatably connected with two ends of one side of the inserting plate 304; a preset distance is formed between the rotating shafts of the two linking mandrels 308 and the rotating shafts of the two rotating plates 307, namely, the linking mandrels 308 and the rotating plates 307 are arranged eccentrically. The inserting plate driving components on the two sides are used for driving the inserting plates 304 on the two sides to synchronously do curvilinear reciprocating motion, and the inserting plates 304 are horizontally positioned between the upper negative pressure conveying belt 302 and the lower negative pressure conveying belt 301; the protection plate 310 is horizontally fixed on the base 303 through a support rod 311 and is positioned above the inserting plate 304. The lower pinch roller belt 313 is horizontally arranged at the terminal end of the lower negative pressure conveying belt 301 and is connected with the lower pinch roller belt 313, and the upper pinch roller belt 312 is horizontally arranged above the lower pinch roller belt 313 and is connected with the terminal end of the upper negative pressure conveying belt 302.
The working principle of the production device of the sanitary pants in the embodiment is as follows:
in the process of producing sanitary pants by using the device of the present invention, firstly, the cotton core wood pulp on the cotton core wood pulp rack 7 enters the cotton core crusher 101 to be crushed, the crushed cotton core wood pulp is adsorbed and molded on the surfaces of the first reticular module 105 and the second reticular module 106 opposite to the large cotton core molding area 1031 and the small cotton core molding area 1041 through the first pipeline 1010 and the second pipeline 1011 from the outlet respectively under the adsorption action of the first negative pressure fan 102, the molded large cotton core rotates (the rotation direction is shown by the arrow in fig. 2) along with the first reticular module 105 to the large cotton core transfer area 1032, meanwhile, the molded small cotton core rotates (the rotation direction is shown by the arrow in fig. 2) along with the second reticular module 106 to the small cotton core transfer area 1042, then, under the blowing force of the first positive pressure fan and the suction force of the second positive pressure fan 1020, the large cotton core is adsorbed and molded on the area 1015 opposite to the composite cotton core adsorption area 1071 of the transfer wheel 107, meanwhile, under the blowing force of the second positive pressure fan 1016 and the suction force of the second negative pressure fan 1020, the small cotton cores are also transferred to the area of the transfer wheel 107 opposite to the composite cotton core adsorption area 1071; then, as the transfer wheel 107 rotates (the rotation direction is shown by an arrow in fig. 2), the large cotton core and the small cotton core are carried to the position of the composite cotton core transfer area 1072 below, the area has no adsorption effect of the second negative pressure fan 1020, the large cotton core firstly falls onto the conveying belt below the transfer wheel 107 from the transfer wheel 107 due to the self gravity, and then the small cotton core falls onto the upper surface of the large cotton core on the conveying belt from the transfer wheel 107 due to the self gravity. The cotton cores with the composite size are conveyed to the next working procedure through a conveying belt.
On a conveying belt, the large and small cotton cores after being compounded are coated by cotton core coated non-woven fabrics, then a flow guide layer is laid above the small cotton cores, the large and small cotton cores after being compounded are cut into one by a cotton core cutter 10, then a PE bottom film adhered with a crotch lifting rubber band is laid below the cotton core coated non-woven fabrics (glue is sprayed on the PE bottom film by a first glue spray gun 29 in advance, then the crotch lifting rubber band on a crotch lifting rubber band rack 11 is adhered with the PE bottom film), then a surface layer non-woven fabric is laid above the flow guide layer, a protection non-woven fabric adhered with a protection rubber band is laid on the surface layer non-woven fabric (glue is sprayed on the protection non-woven fabric by a second glue spray gun 30 in advance, then the protection rubber band on a protection rubber band rack 14 is adhered with the protection rubber band rack), a core body is formed at the moment, then the core body is cut into one by a core body cutter 16, at the moment, as shown in figure 18, the transmission speed of the core body A is V35, the distance between every two core bodies A is P1, the core bodies A are transferred to a grabbing mechanism 205 in the speed-changing transverse conveying device 2 through a core body vertical transfer wheel 17, when the grabbing mechanism 205 grabs the core bodies on the core body vertical transfer wheel 17, a fan adsorbs the hollow wind cabin to generate negative pressure, the core bodies A on an adsorption panel 2053 are adsorbed through holes on the adsorption panel 2053, at the moment, the transmission speed of the core bodies A is V2, and V2 is slightly close to V1; meanwhile, the central shaft 201 is driven by the main driving motor to rotate, so as to drive the guide disc fixing seat 208 to rotate (the track disc 203 and the cylindrical sleeve 204 are not moved), the guide plate 207 rotates, the central shafts 2064 in the eight speed-changing mechanisms 206 drive the large connecting rods 2063, the large connecting rods 2063 drive the small connecting rods 2062, the small connecting rods 2062 drive the fixed fulcrum shafts 2061, and the fixed fulcrum shafts 2061 drive the rollers 2057 below the grabbing bases 2051 in the eight grabbing mechanisms 205 to circumferentially roll along the edge rolling tracks of the two track plates 203 by taking the central shaft 201 as a central shaft, the grabbing bases 2051 drive the hollow rotating shafts 2052 to circumferentially move by taking the central shaft 201 as a central shaft, and to rotationally reciprocate along the closed curve guide grooves 2041 on the outer surface of the cylindrical sleeve 204, so that after the adsorption panel 2053 rotates 180 degrees by taking the central shaft 201 as a central shaft, the vertically placed core body grabbed from the core body vertical transfer wheel 17 is changed into a horizontally placed core body, and at the moment, the transmission speed of the core body A is V3; the transversely laid cores a are then transferred onto a conveyor belt by means of a core transverse transfer wheel 18, the spacing between two cores a arranged transversely on the conveyor belt being P2, the transport speed being V4, V3 being slightly closer to V4.
For different sizes of products, the speeds V2 and V3 can be adjusted in advance by the speed change mechanism 206 as follows:
screwing the adjusting screw 2091 in the guide disc adjusting mechanism 209 to push up or move down the guide disc fixing seat 208, driving the guide disc 207 to move up and down, thereby driving the spindle 2064 distributed in the track groove 2071 to move up and down, thereby changing the angle between the large connecting rod 2063 and the small connecting rod 2062, because the small connecting rod 2062 is rotatably connected to one end of the grabbing base 2051 of the grabbing mechanism 205 through the fixed fulcrum shaft 2061, the distance between two adjacent grabbing mechanisms 205 can be changed, the distance is increased to be close to V2 to move, otherwise, the distance is decreased to be close to V3 to move, thereby forming that two regions exist in the movement of the grabbing mechanism 205 rotating for a whole circle, and the regions are periodically increased and decreased, namely, an acceleration region and a deceleration region are formed, thereby matching the core body speed V1 which is transversely arranged and has a pitch of P1 with the core body speed V4 which is longitudinally arranged and has a pitch of P2, namely, perfectly matching the speed V1 with V4 through variable speed movement, the problem of crumpling (front and back speed difference) when the product is switched from high-speed rotation to backward connection is solved.
After passing through the variable-speed variable-cross mechanism 2, the longitudinally-arranged and conveyed cores are changed into transversely-arranged and conveyed, meanwhile, the conveying speed of the cores is reduced so as to adapt to the condition that the distance between the cores is reduced, then, abdomen rubber bands are bonded on the inner-layer non-woven fabric (glue is sprayed on the inner-layer non-woven fabric by a third glue spray gun 31 in advance, then, the abdomen rubber bands on the abdomen rubber band rack 26 are bonded with the inner-layer non-woven fabric), and arc rubber bands are applied between the outer-layer non-woven fabric and the inner-layer non-woven fabric through an arc rubber band; the process of applying the arc-shaped rubber band is as follows:
two rubber band porcelain eyes 4021 at rubber band guide arm 402 bottom are passed with the tip of two arc rubber bands in advance, and the carry over pinch rolls 32 through rubber band guide arm 402 below presss from both sides the tip of arc rubber band between outer non-woven fabrics and inlayer non-woven fabrics, then carry over pinch rolls 32 to the outer non-woven fabrics, inlayer non-woven fabrics and arc rubber band and belly rubber band pull, meanwhile, in the unit is applyed to two sets of rubber bands, first initiative meshing teeth 405 corotation of first servo motor 404 drive, first driven meshing teeth 411 reversal of second servo motor 408 drive, thereby drive rubber band guide arm 402 reciprocating motion on first synchronous belt 403 and the first synchronous belt 403, the arc rubber band also can reciprocating motion on the rubber band guide arm 402, along with the linear motion of inlayer non-woven fabrics and outer non-woven fabrics, both can realize producing the arc rubber band on inlayer non-woven fabrics and the outer non-woven fabrics.
After producing arc rubber band, if want to do the sanitary trousers of two-piece formula, then earlier the inlayer non-woven fabrics and the outer non-woven fabrics that have exerted arc rubber band spout glue through fourth glue spray gun 33, then lay it in the core lower surface after the variable speed becomes violently, the two bonding back, the waistline non-woven fabrics that will adhere to have the waistline rubber band (spout glue with fifth glue spray gun 34 in advance on the waistline non-woven fabrics, then with waistline rubber band and its bonding on the waistline rubber band work or material rest 19) paste the core upper surface, after the cladding of waistline non-woven fabrics, cut off the unnecessary outer non-woven fabrics in core both sides through back O cutter 21, then carry 22 through the fifty percent discount, the waistline seals carries 23 after, the product enters into ear folding mechanism 3, the process of ear folding is as follows:
the folded and waist-sealed product is conveyed between an upper negative pressure conveying belt 302 and a lower negative pressure conveying belt 301 of a folding lug mechanism 3, the upper surface and the lower surface of the product are pulled open due to the adsorption effect of the upper negative pressure conveying belt 302 and the lower negative pressure conveying belt 301, when the product moves between the waistband edge inserting units at two sides, driving motors 315 in the inserting plate driving assemblies at two sides respectively drive second driving meshing teeth 314 on output shafts of the inserting plate driving assemblies to rotate, so as to drive one supporting rod 306 to rotate, and meanwhile, synchronous belts 309 at two sides respectively drive second driven meshing teeth 316 at two sides to rotate, so as to respectively drive the other supporting rod 306 at two sides to rotate; meanwhile, the two side timing belts 309 drive the first synchronous meshing tooth 318 and the second synchronous meshing tooth 319 on the timing shaft 317 to rotate respectively, so as to ensure that the two side driving motors 315 can synchronously drive the two side supporting rods 306 to rotate, and the rotation directions of the two side timing belts 309 are as shown in fig. 29.
The synchronous rotation of the two support rods 306 at the two sides drives the two rotating plates 307 to synchronously rotate, the two rotating plates 307 drive the two eccentrically arranged interlocking mandrels 308 to synchronously rotate, the two interlocking mandrels 308 are rotationally connected with the two ends of one side of the inserting plate 304, and then the inserting plates 304 at the two sides can do synchronous curve reciprocating motion along with the interlocking mandrels 308 at the two sides, so that the inserting plates 304 at the two sides can continuously insert ears extending out of waist parts at the two sides of the sequentially conveyed product between the upper surface and the lower surface of the product; then, air in the product is discharged through the extrusion of the subsequent upper pinch roller belt 312 and the lower pinch roller belt 313, and the product is conveyed to the subsequent process after being flattened.
After the arc-shaped rubber band is manufactured, if three-piece sanitary pants are needed, the outer-layer non-woven fabric and the inner-layer non-woven fabric which are applied with the arc-shaped rubber band are firstly cut into two pieces by a first cutter 28, the two pieces of non-woven fabric are respectively guided by a first guide roller 504 and a third guide roller 506 to be pulled open and then are separated into preset intervals by a second guide roller 505 and a fourth guide roller 507, then the two separated pieces of outer-layer non-woven fabric and inner-layer non-woven fabric are conveyed and paved on the lower surface of a core body which becomes a transversely arranged cross, a waistline non-woven fabric bonded with the waistline rubber band is adhered to the upper surface of the core body, the waistline non-woven fabric is coated and then folded and conveyed to a folding conveyor 22 and a waistline sealing conveyor 23, finally, the product is conveyed to an ear folding mechanism 3 to fold ears, and the ear folding process is completely the same as the process, and will not be described in detail herein.
Embodiment 2:
this embodiment is the further improvement of embodiment 1, and the main improvement lies in that, in embodiment 1, after belly rubber band and arc rubber band were applyed, because the belly rubber band is more, the glue of applying is also many, and this part will be harder, and the dress can be uncomfortable, and in this embodiment, can be with partial belly rubber band through 6 hot pressing points of rubber band hot pressing point mechanism and break, and the dress can be more comfortable afterwards.
Specifically, in the present embodiment, as shown in fig. 1, an elastic ribbon hot pressing point mechanism 6 is further provided between the arc-shaped elastic ribbon applying mechanism 4 and the first cutting knife 28, as shown in fig. 32 to 36, the elastic ribbon hot pressing point mechanism 6 mainly comprises a support 601, a bottom roller 602, a mold roller 603 and two hot pressing blocks 604 with hot pressing salient points on the surface, the bottom roller 602 and the mold roller 603 are arranged in parallel to each other and are both rotatably connected to the support 601, and the mold roller 603 is located above the bottom roller 602; one ends of the bottom roller 602 and the die roller 603 are fixedly connected with output shafts of a first driving motor 605 and a second driving motor 606 respectively; the two hot pressing blocks 604 are respectively formed by two flap structures connected through bolts, the two hot pressing blocks are coaxially sleeved and fixed at two ends of the outer surface of the die roller 603, and the outer surfaces of the two hot pressing blocks 604 are effectively contacted with the outer surface of the bottom roller 602; in order to prevent the two hot-pressing blocks 604 from rotating along the die roller 603 in the hot-pressing process, linear long keys 618 parallel to the die roller 603 are arranged on the surface of the die roller 603, and the two hot-pressing blocks 604 are respectively fixed at two ends of the outer wall of the die roller 603 in a limiting manner through the long keys 618; in order to facilitate adjustment of the spacing between the two hot press blocks 604 so that the apparatus can be adapted to products of different sizes, a scale 625 is provided on the surface of the mold roll 603 parallel to the long key 618, preferably the scale 625 has a length greater than or equal to the maximum spacing between the two hot press blocks 604; the bottom roller 602 and the two hot-pressing blocks 604 are provided with electric heating tubes 607, and the electric heating tubes 607 are connected with power lines.
After the outer non-woven fabric and the inner non-woven fabric with the arc-shaped rubber band and the abdomen rubber band are manufactured, the first driving motor 605 and the second driving motor 606 in the rubber band hot pressing point mechanism 6 respectively drive the bottom roller 602 and the die roller 603 to rotate relatively, because the outer surface of the hot pressing block 604 on the die roller 603 is effectively contacted with the outer surface of the bottom roller 602, and the outer surfaces of the two hot pressing blocks 604 are also distributed with hot pressing salient points of dense hemp, the outer non-woven fabric and the inner non-woven fabric which enter between the two can be pulled to pass under the common extrusion driving of the two, in the process of pulling to pass, because the bottom roller 602 and the hot pressing block 604 are both electrified to have certain temperature due to the internal electric heating tube 604, the hot pressing salient points on the hot pressing block 604 can press part of the abdomen rubber band, the abdomen is softer after being pressed to be broken.
When the distance between the two hot pressing blocks 604 needs to be adjusted, the fixing bolts of the two hot pressing blocks 604 with the two-petal structure can be loosened, then the two hot pressing blocks 604 are moved left and right along the long key 618, the distance between the two hot pressing blocks is judged by the scale 625 while moving, the movement is stopped until the required distance and position are reached, and then the two hot pressing blocks 604 with the two-petal structure are fixed on the outer wall of the mold roller 603 through the bolts.
Otherwise, the device structure in this embodiment is completely the same as that in embodiment 1, and is not described herein again.
Embodiment 3:
the present embodiment is a further improvement of embodiment 2, and the main improvement is that, in embodiment 2, because the outer surface of the bottom roller 602 in the elastic hot pressing point mechanism 6 and the outer surfaces of the two hot pressing blocks 604 above are always in a contact state, when the equipment needs to be shut down or overhauled, the non-woven fabric between the two hot pressing blocks 604 is burned by heat on the hot pressing blocks 604, and in addition, if the two hot pressing blocks are in contact with each other for a long time, the hot pressing convex points on the outer surfaces of the bottom roller 602 and the hot pressing blocks 604 are damaged by being pressed. The above-described drawbacks can be effectively overcome in the present embodiment.
Specifically, in the present embodiment, as shown in fig. 32 to 34, the rubber band hot-pressing point mechanism 6 further includes a die roller adjusting mechanism, which mainly includes an inner slide block 608, an outer slide block 609, and a first cylinder 610 and a second cylinder 611 fixed on the bracket 601 and disposed vertically and downward from the telescopic rod, the inner slide block 608 is coaxially and rotatably connected with one end of the die roller 603 through a first bearing 612, and the inner slide block 608 is fixed at the bottom of the telescopic rod of the first cylinder 610; the right end of the inner slide block 608 is limited in an inner limiting sliding groove 619 arranged on the bracket 601, and the inner slide block 608 can linearly move up and down along the inner limiting sliding groove 619; the outer sliding block 609 is coaxially and rotatably connected with the other end of the die roller 603 through a second bearing 613, and the outer sliding block 609 is fixed at the bottom of the telescopic rod of the second air cylinder 611; the left end of the outer sliding block 609 is limited in an outer limiting sliding groove 620 arranged on the support 601, and the outer sliding block 609 can linearly move up and down along the inner part of the outer limiting sliding groove 620.
When the equipment needs to be shut down or overhauled, the first air cylinder 610 can drive the inner slide block 608 to move upwards in a straight line along the inner limiting sliding groove 619, meanwhile, the second air cylinder 611 can drive the outer slide block 609 to move upwards in a straight line along the outer limiting sliding groove 620, namely, the die roller 603 and the hot pressing block 604 on the die roller are driven to move upwards integrally, namely, the distance between the hot pressing block 604 and the bottom roller 602 is increased, the hot pressing block 604 and the bottom roller 602 are not contacted with each other, and the two are prevented from being damaged due to long.
Otherwise, this embodiment is identical to embodiment 2, and will not be described herein.
Embodiment 4:
this embodiment is a further improvement of embodiment 3, and is mainly improved in that, in embodiment 3, if the telescopic rods of the first cylinder 610 and the second cylinder 611 are in a stretched state for a long time, they are easily damaged. Therefore, as shown in fig. 32 to 36, the elastic hot-pressing point mechanism of the present embodiment further includes a first wedge block 614, a second wedge block 615, a first adjusting mechanism and a second adjusting mechanism, wherein the first adjusting mechanism is used for adjusting the first wedge block 614 to move back and forth between the inner slide block 608 and the first bearing seat 622 of the bottom roller 602 in the direction perpendicular to the mold roller 603; as shown in fig. 35, the first adjusting mechanism is composed of a first screw 616 and a first slide rail 621, the outer side of the first wedge-shaped block 614 is fixed at the free end of the first screw 616, the first screw 616 is connected with the bracket 601 by screw threads, the adjusting end of the first screw 616 extends out after penetrating through the bracket 601, the first slide rail 621 is fixed on the first bearing seat 622 of the bottom roller 602, the bottom plane of the first wedge-shaped block 614 is connected with the top of the first bearing seat 622 by the first slide rail 621 in a sliding manner, and the top inclined surface of the first wedge-shaped block 614 is in effective contact with the bottom of the inner slide block 608.
The second adjusting mechanism is used for adjusting the second wedge block 615 to move back and forth between the outer slide 609 and the second bearing seat 624 of the bottom roller 602 along the direction perpendicular to the bottom roller 602; as shown in fig. 36, the second adjusting mechanism is composed of a second screw 617 and a second slide rail 623, the outer side of the second wedge block 615 is fixed at the free end of the second screw 617, the second screw 617 is in threaded connection with the bracket 601, the adjusting end of the second screw 617 extends out after penetrating through the bracket 601, the second slide rail 623 is fixed on the second bearing seat 624 of the bottom roller 602, the bottom plane of the second wedge block 615 is in sliding connection with the top of the second bearing seat 624 through the second slide rail 623, and the top inclined surface of the second wedge block 615 is in effective contact with the bottom of the outer slide block 609.
After the distance between the bottom roller 602 and the hot-pressing block 604 is adjusted up and down by the first air cylinder 610 and the second air cylinder 611, the adjusting end of the first screw 616 is rotated clockwise or counterclockwise to drive the first wedge block 614 to move to the lower part of the inner slide block 608 along the first slide rail 621, so that the top inclined surface of the first wedge block is abutted against the bottom of the inner slide block 608 to provide a supporting force for the inner slide block 608; by rotating the adjusting end of the second screw 617 clockwise or counterclockwise, the second wedge block 615 is driven to move along the second slide rail 623 to the lower part of the outer slide block 609, so that the top inclined plane of the second wedge block abuts against the bottom of the outer slide block 609, and a supporting force is provided for the outer slide block 609; therefore, the telescopic rods of the first cylinder 610 and the second cylinder 611 can be effectively prevented from being damaged due to the fact that the telescopic rods are in a stretching state for a long time.
Otherwise, this embodiment is completely the same as embodiment 3, and will not be described herein.
Embodiment 5:
the embodiment is a further improvement of the embodiment 1, and the main improvement is that in the embodiment 1, when the bifurcator 5 pulls apart two pieces of non-woven fabrics which are cut into two pieces at a certain distance during the production of the three-piece sanitary product, the distance and the included angle between the first supporting rod 502 and the second supporting rod 503 are different for products with different sizes, while in the embodiment 1, the first supporting rod 502 and the second supporting rod 503 in the bifurcator 5 are both fixed on the base 501, and both the distance and the included angle between the two supporting rods cannot be adjusted, so that the device in the embodiment 1 can only be applied to the production of sanitary products with one size. In the device of the embodiment, the distance and the included angle can be adjusted, so that the device is suitable for producing sanitary products with different sizes.
In this embodiment, as shown in fig. 26 and 27, the bifurcator 5 further includes a first adjusting block 508 and a second adjusting block 509, the first supporting rod 502 is fixed on the first adjusting block 508, the first adjusting block 508 is fixed on the base 501 through a first adjusting screw 510, and a waist-shaped first toggle window 512 is opened on the other side of the first adjusting block 508 opposite to the first adjusting screw 510; the second supporting rod 503 is fixed on a second adjusting block 509, the second adjusting block 509 is fixed on the base 501 through a second adjusting screw 511, and a waist-shaped second toggle window 513 is arranged on the other side, opposite to the second adjusting screw 511, of the second adjusting block 509; the base 501 below the first toggle window 512 and the second toggle window 513 is provided with angle scale marks 514, and angle pointers 515 are arranged in the first toggle window 512 and the second toggle window 513.
When the preset distance needs to be adjusted, a user firstly calculates the distance required to be pulled between two pieces of non-woven fabrics which are cut into two parts, then, the angles of rotation required for the first and second adjusting blocks 508 and 509 are calculated, and based on the calculated angles, the first and second adjusting screws 510 and 511 are first loosened, then, the first adjusting block 508 is shifted through the first shifting window 512 to rotate around the first adjusting screw 510, the second adjusting block 509 is shifted through the second shifting window 513 to rotate around the second adjusting screw 511, the rotating angle can be conveniently controlled to be equal to the calculated angle through the angle indicator 515 and the protractor scale 514 during the rotation, so as to adjust the distance and the included angle between the first supporting rod 502 and the second supporting rod 503, the size of the space between the two cut non-woven fabrics can be adjusted, so that the device can be suitable for products with different sizes; after the adjustment is finished, the first adjusting screw 510 and the second adjusting screw 512 are tightened to stabilize the positions between the first adjusting block 508 and the base 501 and between the second adjusting block 509 and the base 501.
Otherwise, this embodiment is identical to embodiment 1, and will not be described herein.
Embodiment 6:
the embodiment is a further improvement of the embodiment 1, and the main improvement is that in the embodiment 1, in two rubber string applying units in the arc-shaped rubber string applying mechanism 4, the rubber string guide rod 402 is directly fixed on the first synchronous belt 403, and in the process of reciprocating movement driven by the first servo motor 404 and the second servo motor 408, because the first synchronous belt 403 is softer, the rubber string guide rod 402 has a shaking phenomenon in the reciprocating movement process, and the position is unstable, so that the rubber string applying position is not accurate; the above-described drawbacks can be effectively overcome in the present embodiment.
Specifically, in the present embodiment, as shown in fig. 19 to 24, two guide rails 406 are further included in the two elastic applying units, the two guide rails 406 are parallel to each other and fixed to the outer frame 401, respectively, and the two guide rails 406 are provided on one side of the two first synchronous belts 403, respectively, and are parallel to the two first synchronous belts 403; the two elastic guide rods 402 are respectively connected with the guide rail 406 in a rolling or sliding manner through a positioning guide mechanism 407, and are clamped and fixed with the first synchronous belt 403 through the positioning guide mechanism 407. The positioning guide mechanism 407 comprises a first clamping plate 4071 and a second clamping plate 4072, one side of the first synchronous belt 403 is clamped between the first clamping plate 4071 and the second clamping plate 4072, and the rubber band guide rod 402 is fixed on the first clamping plate 4071 or the second clamping plate 4072; the upper and lower sides of the first clamping plate 4071 and the second clamping plate 4072 are respectively connected by two fixing bolts 4073 perpendicular to the guide rail 406, the fixing bolts 40732 on the upper and lower sides are respectively rotatably connected with one rolling wheel 4074 opposite to one end of the guide rail 406, and at least two upper and lower rolling wheels 4074 are respectively clamped and positioned on the upper and lower sides of the corresponding guide rail 406 and are in rolling connection with the guide rail 406.
When the first synchronous belt 403 reciprocates under the driving of the first servo motor 404 and the second servo motor 408, because the first clamping plate 4071 and the second clamping plate 4072 are clamped and fixed on the first synchronous belt 403, and the rubber band guide rod 402 is fixed on the first clamping plate 4071 or the second clamping plate 4072, the rubber band guide rod 402 reciprocates along with the first clamping plate 4071, the second clamping plate 4072 and the first synchronous belt 403, and the four rolling wheels 4074 on the upper side and the lower side repeatedly roll along the upper side and the lower side of the guide rail 406; the rubber string guide rod 402 is more stable in position during reciprocating motion through the positioning guide mechanism 407, and the position applied by the rubber string is more accurate and controllable.
Otherwise, this embodiment is identical to embodiment 1, and will not be described herein.
Embodiment 7:
this embodiment is embodiment 6's further improvement, the main improvement is that, in the process of rubber band application, the bottom rubber band porcelain eye 4021 of rubber band guide arm 402 is more close to the outer non-woven fabric and the inlayer non-woven fabric of below distance, then it explains that the rubber band is less apart from the complex point of outer non-woven fabric and inlayer non-woven fabric, the more close better the control rubber band of applying shape more closely of complex point, can control more accurately promptly, but when rubber band porcelain eye 4021 is too close to outer non-woven fabric and inlayer non-woven fabric of below, it is inconvenient when needing to wear the rubber band, the rubber band is conveniently worn more far away from below product to rubber band porcelain eye 4021 promptly.
In order to overcome the two contradictory aspects, as shown in fig. 19 to 24, in the present embodiment, an inner frame 409 slidably connected to an outer frame 401 is provided in the arc-shaped elastic applying mechanism 4, two third air cylinders 410 are fixed to the outer frame 401, telescopic rods of the two third air cylinders 410 are vertically downward provided and fixedly connected to the inner frame 409, and a first servo motor 404 and a second servo motor 408 are both fixed to the inner frame 409; the inner frame 409 is slidably attached within the outer frame 401 by vertical slide rails 4011 on the inside walls of the outer frame 401.
When the rubber band needs to be threaded through the rubber band porcelain eye 4021, the inner frame 409 moves upwards along the vertical sliding rail 4011 through the third air cylinder 410 to drive the two rubber band applying units to move upwards, namely the rubber band guide rod 402 moves upwards, so that the distance between the rubber band porcelain eye 4021 and the outer-layer non-woven fabric and the inner-layer non-woven fabric below the rubber band porcelain eye 4021 is increased, and the rubber band can be conveniently threaded into the rubber band porcelain eye 4021; after the rubber band is threaded, the inner frame 409 can be moved downwards along the vertical sliding rail 4011 through the third cylinder 410, the two rubber band applying units are driven to move downwards, namely, the rubber band guide rod 402 moves downwards, the distance between the rubber band porcelain eye 4021 and the outer non-woven fabric and the inner non-woven fabric below is adjusted to be small enough, then the rubber band applying is carried out, and therefore the two problems can be solved.
Otherwise, this embodiment is completely the same as embodiment 6, and will not be described herein.
Embodiment 8:
the present embodiment is a further improvement of embodiment 7, and the main improvement is that, in embodiment 7, in the arc-shaped elastic ribbon applying mechanism 4, when the two sets of rolling wheels 4074 on the upper and lower sides cannot roll freely along the guide rail 406 due to too small space, or when the positioning guide mechanism 407 is unstable in position or shakes when rolling along the guide rail 406 due to too large space, the space between the two sets of rolling wheels 4074 on the upper and lower sides cannot be adjusted. The arc-shaped elastic ribbon applying mechanism 4 in the present embodiment can adjust the distance between the two sets of rolling wheels 4074 to adapt to production.
Specifically, in the arc-shaped elastic ribbon applying mechanism 4 of the present embodiment, as shown in fig. 25, the two rolling wheels 4074 on the upper side or the lower side of the first clamping plate 4071 and the second clamping plate 4072 are rotatably connected to the corresponding fixing bolts 4073 through the eccentric shafts 4075, as shown in fig. 21, the eccentric shafts 4075 have two straight ends parallel to each other and having a predetermined distance therebetween, the two straight ends are fixedly connected to each other through the middle step, one of the straight ends is fixedly connected to the fixing bolt 4073, and the other straight end is coaxially and rotatably connected to the rolling wheel 4074 through the bearing.
When the two sets of rolling wheels 4074 on the upper side and the lower side cannot freely roll along the guide rail 406 due to too small distance, or when the positioning guide mechanism 407 is unstable or shakes due to too large distance, the nuts 4076 for fixing the fixing bolts 4073 on the first clamping plate 4071 and the second clamping plate 4072 are loosened, then the fixing bolts 4073 are rotated, the eccentric shafts 4075 are also rotated due to the fixing bolts 4073 being fixedly connected with the eccentric shafts 4075, the distance between the two sets of rolling wheels 4074 on the upper side and the lower side is changed during rotation, after the fixing bolts 4073 are rotated to the preset position, the upper and lower sets of rolling wheels 4074 are just clamped on the upper and lower sides of the guide rail 406 and stop rotating when free rolling is not affected, then the fixing bolts 4073 are fixed on the first clamping plate 4071 and the second clamping plate 4072 through the nuts 4076, and at this time, the distance between the two sets of rolling wheels 4074 is completely adjusted.
Preferably, for the convenience of adjustment, a dial may be further provided on the surface of the first clamping plate 4071 or the second clamping plate 4072 around the fixing bolt 4073, and when the eccentric shaft 4075 is adjusted, the rotation angle of the straight end of the eccentric shaft 4075, which is rotatably connected coaxially with the rolling shaft 4074, is measured by the dial, so that the distance between the upper and lower sets of rolling wheels 4074 can be conveniently adjusted.
Otherwise, this embodiment is completely the same as embodiment 7, and will not be described herein.
Embodiment 9:
this embodiment is a further improvement of embodiment 1, and is mainly improved in that, in embodiment 1, the amount of the cotton core wood pulp discharged through the outlet of the cotton core wood pulp pulverizer 101 from the first pipe 1010 and the second pipe 1011 is determined, and cannot be applied to products having different size requirements. In the present embodiment, however, the amount of the cotton core wood pulp discharged from the outlet of the cotton core wood pulp pulverizer 1 into the first pipe 1010 and the second pipe 1011 can be controlled, so that the present apparatus can be applied to products having different size requirements.
Specifically, in the present embodiment, as shown in fig. 2 and 3, a transition chamber 1025 is further fixed between the outlet of the cotton core wood pulp crusher 101 and the first pipe 1010 and the second pipe 1011 for communicating the three, a third partition 1014 is rotatably connected to the inner wall of the transition chamber 1025 opposite to the middle of the outlet of the cotton core wood pulp crusher 101, the third partition 1014 separates the first pipe 1010 from the second pipe 1011 and divides the outlet of the cotton core wood pulp crusher 101 into two areas, one area is communicated with the first pipe 1010, and the other area is communicated with the second pipe 1011. The third partition plate 1014 adjusts the position through a third partition plate adjusting mechanism 109, the third partition plate adjusting mechanism 109 mainly comprises a hand wheel 1091, a screw rod 1092, a fixed seat 1093 and a knuckle bearing 1094, one end of the third partition plate 1014 far away from the outlet of the cotton core wood pulp crusher 101 is rotatably connected to the inner wall of the transition cavity 1025, one end of the screw rod 1092 is rotatably connected with one side of the third partition plate 1014 through the knuckle bearing 1094, the other end of the screw rod 1092 is fixedly connected with the hand wheel 1091, the middle part of the screw rod is in threaded connection with the fixed seat 1093, and the fixed seat 1093 is fixed to the inner wall of the.
When needing to adjust third baffle 1014, rotate lead screw 1092 through hand wheel 1091, and then lead screw 1092 drives the one end of third baffle 1014 and follows the rotation of transitional chamber 1025 inner wall, thereby can adjust cotton core wood pulp grinder 1's export subregion size, in order to reach the volume of the cotton core that first pipeline 1010 of accent warping and second pipeline 1011 entered into on first netted module 105 and the netted module 106 of second, the size of big cotton core and the little cotton core that final control was prepared through this device, make this device can be applicable to the requirement of different products.
Otherwise, this embodiment is identical to embodiment 1, and will not be described herein.
Embodiment 10:
the present embodiment is a further improvement of embodiment 9, and the main improvement is that in embodiment 9, after the first mesh module 105 and the second mesh module 106 are used for a long time, a large amount of cotton core wood pulp dust remains on the surfaces thereof, which may block the meshes of the mesh modules, thereby preventing the cotton cores from being smoothly formed, and may pollute the workshop environment. However, in the present embodiment, the above-described defects can be effectively improved.
Specifically, the cotton core crushing and forming mechanism of the present embodiment further includes a first dust collecting box 1021 and a second dust collecting box 1022 as shown in fig. 2, wherein an inlet of the first dust collecting box 1021 is disposed opposite to and close to the outer wall of the first mesh module 105, and an inlet of the second dust collecting box 1022 is disposed opposite to and close to the outer wall of the second mesh module 106; the first positive pressure fan 1015 is also communicated with the big cotton core transfer area 1032 through a seventh pipeline 1023, and the outlet of the seventh pipeline 1023 is arranged right opposite to the inlet of the first dust collecting box 1021; the second positive pressure fan 1016 is also communicated with the small cotton core transfer area 1042 through an eighth pipe 1024, and an outlet of the eighth pipe 1024 is arranged opposite to an inlet of the second dust collecting box 1022. The transfer wheel 107 and the first dust collection cassette 1021 are arranged one after the other in the direction of rotation of the first mesh module 105; the transfer wheel 107 and the second dust collection cassette 1022 are arranged one after another in the rotational direction of the second mesh module 106.
After the big cotton cores are blown down from the first mesh module 105 by the first positive pressure fan 1015, some wood pulp dust still remains on the first mesh module 105, and at this time, the remaining wood pulp dust can be blown into the first dust collecting box 1021 for collection by the air blown out from the seventh pipeline 1023 by the first positive pressure fan 1015; similarly, after the cotton core is blown down from the second mesh module 106 by the second positive pressure fan 1016, some wood pulp dust may remain on the second mesh module 106, and at this time, the remaining wood pulp dust may be blown into the second dust collecting box 1022 by the air blown out from the eighth pipe 1024 by the second positive pressure fan 1016 and collected.
Otherwise, this embodiment is completely the same as embodiment 9, and will not be described herein.
The above embodiments are only for illustrating the technical concept and features of the present invention, and the purpose of the embodiments is to enable those skilled in the art to understand the contents of the present invention and to implement the present invention accordingly, which cannot limit the protection scope of the present invention. All equivalent changes and modifications made according to the spirit of the present invention should be covered by the protection scope of the present invention.

Claims (26)

1. A production device of sanitary pants comprises a cotton core wood pulp rack (7), a cotton core crushing forming mechanism (1), a cotton core coated non-woven fabric rack (8), a flow guide layer rack (9), a cotton core cutter (10), a crotch lifting rubber band rack (11), a PE bottom film rack (12), a surface layer non-woven fabric rack (13), a protection rubber band rack (14), a protection non-woven fabric rack (15), a core cutter (16), a core vertical transfer wheel (17), a variable speed transverse mechanism (2), a core transverse transfer wheel (18), a waistline rubber band rack (19), a waistline non-woven fabric rack (20), a rear O cutter (21), a folding conveyor (22), a waist sealing conveyor (23) and a ear folding mechanism (3) which are sequentially arranged; an inner non-woven fabric rack (24), an arc-shaped rubber band rack (25), an abdomen rubber band rack (26), an outer non-woven fabric rack (27) and an arc-shaped rubber band applying mechanism (4) are sequentially arranged between the variable speed variable cross mechanism (2) and the core body transverse transfer wheel (18); the device is characterized in that a first cutter (28) and a bifurcator (5) are sequentially arranged between the arc-shaped rubber band applying mechanism (4) and the core body transverse transfer wheel (18).
2. The device for producing sanitary pants according to claim 1, wherein the fork (5) comprises a base (501) and a first supporting rod (502) and a second supporting rod (503) fixed on the base (501), the first supporting rod (502) is rotatably connected with a first guide roller (504) and a second guide roller (505) which are parallel to each other at two ends respectively, and the second supporting rod (503) is rotatably connected with a third guide roller (506) and a fourth guide roller (507) which are parallel to each other at two ends respectively.
3. The device for producing sanitary pants according to claim 2, wherein the fork (5) further comprises a first adjusting block (508) and a second adjusting block (509), the first supporting rod (502) is fixed on the first adjusting block (508), and the first adjusting block (508) is fixed on the base (501) through a first adjusting screw (510); the second supporting rod (503) is fixed on the second adjusting block (509), and the second adjusting block (509) is fixed on the base (501) through a second adjusting screw (511).
4. The production device of sanitary pants according to claim 1, wherein the cotton core crushing and forming mechanism (1) comprises a cotton core wood pulp crusher (101), a first negative pressure fan (102), a first mold cavity (103) and a second mold cavity (104) which are fixed on a frame, and a first net-shaped module (105), a second net-shaped module (106) and a transfer wheel (107) which are rotatably connected on the frame; the first mesh module (105) is coaxially sleeved outside the first mold cavity (103), and the second mesh module (106) is coaxially sleeved outside the second mold cavity (104);
the first die cavity (103) is divided into a large cotton core forming area (1031) and a large cotton core transfer area (1032) by a first partition plate (108), and the second die cavity (104) is divided into a small cotton core forming area (1041) and a small cotton core transfer area (1042) by a second partition plate (1026); the outlet of the cotton core wood pulp crusher (101) is respectively arranged right opposite to the large cotton core forming area (1031) and the small cotton core forming area (1041) through a first pipeline (1010) and a second pipeline (1011), and the first negative pressure fan (102) is respectively communicated with the large cotton core forming area (1031) and the small cotton core forming area (1041) through a third pipeline (1012) and a fourth pipeline (1013);
the transfer wheel (107) is arranged between the large wick transfer region (1032) and the small wick transfer region (1042) and between the first and second web modules (105, 106).
5. The production device of the sanitary pants, according to claim 4, characterized in that a transition cavity (1025) communicating the outlet of the cotton core wood pulp crusher (101) with the first pipe (1010) and the second pipe (1011) is further fixed between the outlet of the cotton core wood pulp crusher (101) and the first pipe and the second pipe, a third partition plate (1014) is rotatably connected to the inner wall of the middle part of the outlet of the cotton core wood pulp crusher (101) facing the transition cavity (1025), and the third partition plate (1014) separates the first pipe (1010) from the second pipe (1011) and divides the outlet of the cotton core wood pulp crusher (101) into two areas.
6. The production device of the sanitary pants, according to claim 5, characterized in that the cotton core crushing and forming mechanism (1) further comprises a third partition plate adjusting mechanism (109), the third partition plate adjusting mechanism (109) comprises a hand wheel (1091), a screw rod (1092), a fixed seat (1093) and a knuckle bearing (1094), one end of the third partition plate (1014) far away from the outlet of the cotton core wood pulp crusher (101) is rotatably connected to the inner wall of the transition chamber (1025), one end of the screw rod (1092) is rotatably connected with one side of the third partition plate (1014) through the knuckle bearing (1094), the other end of the screw rod is fixedly connected with the hand wheel (1091), the middle part of the screw rod is in threaded connection with the fixed seat (1093), and the fixed seat (1093) is fixed to the inner wall of the transition chamber (1025).
7. The production device of sanitary pants according to claim 1, wherein in the variable-speed horizontal-changing mechanism (2), a central shaft (201) is horizontally and rotatably connected to a frame (202), and two track discs (203) are coaxially sleeved at two ends of the central shaft (201) and fixed on the frame (202); the cylindrical sleeve (204) is coaxially sleeved on the central shaft (201) and positioned between the two track discs (203), and two ends of the cylindrical sleeve are fixedly connected with the two track discs (203) respectively;
the N grabbing mechanisms (205) are circumferentially distributed, grabbing bases (2051) of the N grabbing mechanisms are connected with the edges of the two track discs (203) in a rolling or sliding mode, the bottoms of the N grabbing bases (2051) are connected with closed curve guide grooves (2041) formed in the surface of the cylindrical sleeve (204) in a sliding or rolling mode through hollow rotating shafts (2052), one ends of the N grabbing bases (2051) are further connected with one ends of the N speed change mechanisms (206) in a rotating mode respectively, the other ends of the N speed change mechanisms (206) are circumferentially distributed in track grooves (2071) of a guide disc (207) respectively, the guide disc (207) is sleeved on the central shaft (201) and fixed on a guide disc fixing seat (208), and the guide disc fixing seat (208) is sleeved on the central shaft (201);
the guide disc adjusting mechanism (209) is arranged on the frame (202) and the top end of the adjusting screw rod (2091) abuts against the bottom of the guide disc fixing seat (208).
8. The production device of sanitary pants, according to claim 7, wherein each grabbing mechanism (205) comprises a grabbing base (2051), a hollow rotating shaft (2052), a blower and an adsorption panel (2053) with a plurality of through holes, the bottom end of the hollow rotating shaft (2052) is connected with the closed curve guide groove (2041) in a sliding or rolling manner, the top end of the hollow rotating shaft passes through the grabbing base (2051) and then is fixedly connected with the adsorption panel (2053), a hollow wind chamber is formed between the adsorption panel (2053) and the hollow rotating shaft (2052), and the blower fixed on the rack (202) is communicated with the hollow wind chamber through a pipeline (2054).
9. Device for producing sanitary pants according to claim 8, wherein a positioning block (2055) is fixed to the bottom end of the hollow rotating shaft (2052), the bottom of the positioning block (2055) is rotatably connected with a guide wheel (2056) through a rotating shaft perpendicular to the central shaft (201), and the guide wheel (2056) is located in the closed curve guide groove (2041).
10. The production device of sanitary pants, according to claim 7, wherein each of the speed change mechanisms (206) comprises a fixed fulcrum shaft (2061), a small connecting rod (2062), a large connecting rod (2063) and a mandrel (2064), one end of the fixed fulcrum shaft (2061) is fixed at one end of a grabbing base (2051) of the corresponding grabbing mechanism (205), the other end of the fixed fulcrum shaft is rotatably connected to one end of the small connecting rod (2062), the other end of the small connecting rod (2062) is rotatably connected to one end of the large connecting rod (2063), the other end of the large connecting rod (2063) is rotatably connected to one end of the mandrel (2064), and the other end of the mandrel (2064) is rotatably connected to the track groove (2071) of the guide disc (207) through a bearing fixed on the mandrel (2064).
11. Device for producing sanitary pants according to any one of claims 7 to 10, wherein the guide disc adjustment mechanism (209) comprises a support (2092) and an adjustment screw (2091), the support (2092) is fixed to the frame (202), the adjustment screw (2091) penetrates through the support (2092) and is in threaded connection with the support (2092) with the top abutting against the bottom of the guide disc holder (208), and a preset distance is provided between the inner side wall of the guide disc holder (208) and the outer wall of the central shaft (201).
12. The production device of sanitary pants according to claim 1, wherein the arc-shaped elastic applying mechanism (4) comprises an outer frame (401) and at least one set of elastic applying units, each elastic applying unit comprises an elastic guide rod (402), a first synchronous belt (403) and a first servo motor (404); the first servo motor (404) is arranged at one end in the outer frame (401), and a first driving meshing tooth (405) is fixed on an output shaft of the first servo motor; the first synchronous belt (403) is perpendicular to the flowing direction of the sanitary pants, one end of the first synchronous belt is meshed with the first driving meshing teeth (405), the other end of the first synchronous belt is meshed with the first driven meshing teeth (411), the first driven meshing teeth (411) are rotatably connected into the outer frame (401) through a rotating shaft, and the rubber band guide rod (402) is fixed on the first synchronous belt (403); the first synchronization belts (403) of the respective sets of the elastic applying units are arranged in parallel with each other.
13. The production apparatus of sanitary pants according to claim 12, further comprising a guide rail (406) provided on one side of the first timing belt (403) in parallel with each of the elastic applying units; the elastic guide rod (402) is connected with the guide rail (406) in a rolling or sliding mode.
14. The device for producing sanitary pants according to claim 13, wherein the elastic guide bar (402) is connected to the guide rail (406) in a rolling or sliding manner by a positioning guide mechanism (407), and is fixed to the first timing belt (403) by the positioning guide mechanism (407) in a clamping manner.
15. The apparatus for producing sanitary pants according to claim 14, wherein the positioning guide mechanism (407) comprises a first clamping plate (4071) and a second clamping plate (4072), one side of the first synchronous belt (403) is clamped between the first clamping plate (4071) and the second clamping plate (4072), and the elastic guide bar (402) is fixed on the first clamping plate (4071) or the second clamping plate (4072); the upper side and the lower side of the first clamping plate (4071) and the second clamping plate (4072) are respectively connected through at least one fixing bolt (4073) perpendicular to the guide rail (406), one end, opposite to the guide rail (406), of at least one fixing bolt (4073) on the upper side and the lower side is respectively connected with a rolling wheel (4074) in a rotating mode, and at least two rolling wheels (4074) on the upper side and the lower side are respectively clamped and positioned on the upper side and the lower side of the corresponding guide rail (406) and are connected with the guide rail (406) in a rolling mode.
16. The apparatus for producing sanitary pants according to claim 15, wherein the two rolling wheels (4074) on the upper or lower side of the first jaw (4071) and the second jaw (4072) are rotatably connected to the corresponding fixing bolts (4073) by means of eccentric shafts (4075).
17. The device for producing sanitary pants according to any one of claims 12 to 16, wherein the arcuate elastic applying mechanism (4) further comprises an inner frame (409) and a number of third air cylinders (410) equal to the number of the elastic applying units, the third air cylinders (410) are fixed on the outer frame (401), telescopic rods thereof are vertically arranged downwards and fixedly connected with the inner frame (409), the first servo motor (404) is fixed on the inner frame (409), and the first driven engaging teeth (411) are rotatably connected to the inner frame (409) through a rotating shaft; the inner frame (409) is connected in the outer frame in a sliding mode through a vertical sliding rail (4011) on the inner side wall of the outer frame (401).
18. The production device of sanitary pants according to claim 17, further comprising a second servo motor (408) in each set of said elastic applying units, said first driven engaging teeth (411) being fixed to an output shaft of said second servo motor (408), said second servo motor (408) being fixed to said inner frame (409).
19. The production device of the sanitary pants, according to claim 1, characterized in that a rubber band hot pressing point mechanism (6) is further arranged between the arc-shaped rubber band applying mechanism (4) and the pre-cutting knife (28); the rubber band hot pressing point mechanism (6) comprises a support (601), a bottom roller (602), a die roller (603) and two hot pressing blocks (604) with hot pressing salient points on the surfaces, wherein the bottom roller (602) and the die roller (603) are arranged in parallel and are both rotationally connected to the support (601), and the die roller (603) is positioned above the bottom roller (602); one ends of the bottom roller (602) and the die roller (603) are fixedly connected with output shafts of a first driving motor (605) and a second driving motor (606) respectively; the two hot pressing blocks (604) are coaxially fixed at two ends of the outer surface of the die roller (603), and the outer surfaces of the two hot pressing blocks (604) are in contact with the outer surface of the bottom roller (602); electric heating tubes (607) are arranged in the bottom roller (602) and the two hot-pressing blocks (604), and the electric heating tubes (607) are connected with a power supply.
20. The production device of the sanitary pants, according to claim 19, wherein the rubber band hot pressing point mechanism (6) further comprises a mold roller adjusting mechanism, the mold roller adjusting mechanism comprises an inner slide block (608), an outer slide block (609), and a first cylinder (610) and a second cylinder (611) which are fixed on the bracket (601) and are provided with telescopic rods vertically and downwards, the inner slide block (608) is coaxially and rotatably connected with one end of the mold roller (603) through a first bearing (612), and the inner slide block (608) is fixed at the bottom of the telescopic rod of the first cylinder (610); the outer sliding block (609) is coaxially and rotatably connected with the other end of the die roller (603) through a second bearing (613), and the outer sliding block (609) is fixed at the bottom of an expansion rod of the second air cylinder (611).
21. The production device of sanitary pants according to claim 20, wherein the support (601) is provided with an inner limiting sliding groove (619) and an outer limiting sliding groove (620), the outer end of the inner sliding block (608) is limited in the inner limiting sliding groove (619) and can linearly move up and down along the inner limiting sliding groove (619), and the outer end of the outer sliding block (609) is limited in the outer limiting sliding groove (620) and can linearly move up and down along the outer limiting sliding groove (620).
22. The production device of sanitary pants according to claim 20, wherein the elastic hot-pressing point mechanism (6) further comprises a first wedge-shaped block (614), a second wedge-shaped block (615), a first adjusting mechanism and a second adjusting mechanism, wherein the top inclined surface of the first wedge-shaped block (614) is in effective contact with the bottom of the inner slide block (608), the bottom plane is in sliding connection with the bracket (601), the top inclined surface of the second wedge-shaped block (615) is in effective contact with the bottom of the outer slide block (609), and the bottom plane is in sliding connection with the bracket (601); the first adjusting mechanism is used for adjusting the first wedge block (614) to move back and forth between the inner slide block (608) and the bottom roller (602) along the direction perpendicular to the bottom roller (602), and the second adjusting mechanism is used for adjusting the second wedge block (615) to move back and forth between the outer slide block (609) and the bottom roller (602) along the direction perpendicular to the bottom roller (602).
23. The production device of sanitary pants according to claim 1, wherein in the ear folding mechanism (3), the lower negative pressure conveyer belt (301) is horizontally arranged, and the upper negative pressure conveyer belt (302) is arranged above the lower negative pressure conveyer belt (301) and forms a preset included angle therebetween; two sets of waistbands insert limit unit symmetry and set up and be in the terminal both sides of negative pressure conveyer belt (301) down, every group in the limit unit is inserted to the waistband, base (303) are fixed terminal one side of negative pressure conveyer belt (301) down, picture peg drive assembly sets up on base (303), picture peg (304) with rotate between the picture peg drive assembly and be connected, picture peg drive assembly is used for the drive curve reciprocating motion is done in picture peg (304), picture peg (304) level is located go up negative pressure conveyer belt (302) with between the negative pressure conveyer belt (301) down, both sides.
24. The production device of sanitary pants, according to claim 23, wherein the insertion plate driving assembly comprises a driving unit, two supporting rods (306), two rotating plates (307) and two interlocking mandrels (308), the driving unit is arranged at the bottom of the base (303), the two supporting rods (306) are arranged above the base (303) in parallel, and the driving unit is used for driving the two supporting rods (306) to rotate synchronously; the two rotating plates (307) are respectively fixed at the tops of the two supporting rods (306), the bottom ends of the two linkage mandrels (308) are respectively fixed on the two rotating plates (307), and the top ends of the two linkage mandrels are respectively rotatably connected with the two ends of one side of the inserting plate (304); a preset distance is reserved between the rotating shafts of the two linkage mandrels (308) and the rotating shafts of the two rotating plates (307).
25. The apparatus for producing sanitary pants as claimed in claim 24, wherein each of said two driving units comprises a driving motor (315) having a second driving engaging tooth (314) coaxially fixed to an output shaft thereof, a second driven engaging tooth (316) and a timing belt (309), a bottom of one of said supporting rods (306) is fixed to the output shaft of said driving motor (315), said second driven engaging tooth (316) is coaxially fixed to a bottom of the other of said supporting rods (306), and both ends of said timing belt (309) are engaged with said second driving engaging tooth (314) and said second driven engaging tooth (316), respectively.
26. The apparatus for producing sanitary pants as claimed in claim 25, wherein said two driving units further share a synchronizing shaft (317), said synchronizing shaft (317) has a first synchronized gear (318) and a second synchronized gear (319) fixed coaxially, and said synchronizing belt (309) of said two driving units further engages with said first synchronized gear (318) and said second synchronized gear (319), respectively.
CN201920723163.0U 2019-05-20 2019-05-20 Production device of sanitary trousers Active CN210673576U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110215348A (en) * 2019-05-20 2019-09-10 金湖三木机械制造实业有限公司 The process units of sweat pants
CN115120413A (en) * 2022-06-20 2022-09-30 福建恒安集团有限公司 Menstrual pants comprising sectional type telescopic areas and preparation method thereof

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110215348A (en) * 2019-05-20 2019-09-10 金湖三木机械制造实业有限公司 The process units of sweat pants
CN110215348B (en) * 2019-05-20 2023-10-20 金湖三木机械制造实业有限公司 Sanitary trousers production device
CN115120413A (en) * 2022-06-20 2022-09-30 福建恒安集团有限公司 Menstrual pants comprising sectional type telescopic areas and preparation method thereof

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