CN210671954U - Machine is kneaded to high-efficient tealeaves - Google Patents
Machine is kneaded to high-efficient tealeaves Download PDFInfo
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- CN210671954U CN210671954U CN201921621197.5U CN201921621197U CN210671954U CN 210671954 U CN210671954 U CN 210671954U CN 201921621197 U CN201921621197 U CN 201921621197U CN 210671954 U CN210671954 U CN 210671954U
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- rubbing
- thick bamboo
- section
- dish
- gland
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- 235000017166 Bambusa arundinacea Nutrition 0.000 claims abstract description 34
- 235000017491 Bambusa tulda Nutrition 0.000 claims abstract description 34
- 241001330002 Bambuseae Species 0.000 claims abstract description 34
- 235000015334 Phyllostachys viridis Nutrition 0.000 claims abstract description 34
- 239000011425 bamboo Substances 0.000 claims abstract description 34
- 210000004907 gland Anatomy 0.000 claims abstract description 26
- 238000004898 kneading Methods 0.000 claims description 35
- 238000005096 rolling process Methods 0.000 claims description 29
- 230000007246 mechanism Effects 0.000 claims description 8
- 238000013016 damping Methods 0.000 claims description 7
- 244000269722 Thea sinensis Species 0.000 claims 8
- 210000001503 joint Anatomy 0.000 claims 1
- 210000000988 bone and bone Anatomy 0.000 abstract description 12
- 230000006872 improvement Effects 0.000 abstract description 3
- 230000008901 benefit Effects 0.000 abstract description 2
- 235000013616 tea Nutrition 0.000 description 26
- 241001122767 Theaceae Species 0.000 description 25
- 230000000694 effects Effects 0.000 description 16
- 230000005484 gravity Effects 0.000 description 5
- 238000000034 method Methods 0.000 description 4
- 238000003825 pressing Methods 0.000 description 4
- 102000030523 Catechol oxidase Human genes 0.000 description 3
- 108010031396 Catechol oxidase Proteins 0.000 description 3
- 238000006243 chemical reaction Methods 0.000 description 3
- 235000011389 fruit/vegetable juice Nutrition 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 2
- 238000006073 displacement reaction Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 230000000149 penetrating effect Effects 0.000 description 2
- 239000011435 rock Substances 0.000 description 2
- 230000035939 shock Effects 0.000 description 2
- 239000007858 starting material Substances 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- 102000004190 Enzymes Human genes 0.000 description 1
- 108090000790 Enzymes Proteins 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000009849 deactivation Effects 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 239000000796 flavoring agent Substances 0.000 description 1
- 235000019634 flavors Nutrition 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000002791 soaking Methods 0.000 description 1
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Abstract
The utility model relates to a machine is kneaded to high-efficient tealeaves, including frame, fixed mounting in the frame rub the dish, use to rub the dish centre of a circle and do the gland of eccentric motion as the centre of a circle, coaxial slide in rubbing a section of thick bamboo, the up end protrusion of rubbing the dish sets up around a plurality of first edges and bones of the central axis equipartition of rubbing the dish, the gland includes that cavity setting and terminal surface down set up circular open-ended lid, place in the lid inner chamber just rotates and connects in the carousel of lid and drive carousel pivoted drive assembly, the lower terminal surface protrusion of carousel is provided with second edges and bones, has the improvement and kneads efficiency and kneads the advantage of the degree of consistency.
Description
Technical Field
The utility model relates to a tea production technical field especially relates to a machine is kneaded to high-efficient tealeaves.
Background
The rolling of tea leaves refers to the rolling of fresh tea leaves which are subjected to enzyme deactivation or withering and softening into required shapes such as strips, needles, granules, sheets and the like by hands or machines. The main functions of rolling are cell breaking, overflow of tea juice, adhesion of the overflowing tea juice on the surface of the formed tea, and soaking of the tea juice after drying to obtain color and flavor, so the rolling is a necessary processing procedure for making various teas.
As shown in fig. 4, the kneading machine of the prior art is mainly composed of a frame 1, a kneading cylinder 3, a kneading disk 2, a gland 5, a crank 31, a driving assembly, a screw 7 mechanism, and the like. The driving assembly comprises a motor, a worm gear and the like, and when the kneading machine works, the motor drives the worm gear to rotate and drives the crank 31 to rotate so as to drive the kneading cylinder 3 to do eccentric motion by taking the circle center of the kneading disc 2 as the circle center. In the kneading process, the gland 5 is coaxially arranged in the kneading barrel 3 and eccentrically moves along with the kneading barrel 3, and meanwhile, tea leaves in the barrel are curled into strips under the action of ribs on the kneading disc 2 and cell distortion and crushing are realized.
The tea leaf rolling machine has the disadvantages that in the rolling process, tea leaves at the lower part of the rolling cylinder are only curled into strips under the action of ribs of the rolling disc, the tea leaf cells are distorted and broken, the efficiency is low, the rolling uniformity is low, and partial tea leaves are not rolled thoroughly.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a machine is kneaded to high-efficient tealeaves has the improvement and kneads efficiency and kneads the advantage of the degree of consistency.
The above technical purpose of the present invention can be achieved by the following technical solutions:
the utility model provides a machine is kneaded to high-efficient tealeaves, includes frame, fixed mounting in the frame rub the dish, use to rub the dish centre of a circle as the centre of a circle and do the section of thick bamboo of rubbing of off-axis motion, coaxial slide in rubbing the gland in the section of thick bamboo, the up end protrusion of rubbing the dish sets up around rubbing a plurality of first edges and bones of the central axis equipartition of dish, the gland includes that cavity setting and lower terminal surface set up circular open-ended lid, place in the inner chamber of lid and rotate connect in the carousel of lid and drive carousel pivoted drive assembly, the lower terminal surface protrusion of carousel is provided with second edges and bones.
Through adopting above-mentioned technical scheme, the gland includes that the lid of cavity setting provides certain installation space for drive assembly, drive assembly drives the carousel and rotates, on the one hand, the protrusion sets up under the carousel the second arris bone of terminal surface simultaneously and tentatively kneads to the tealeaves of kneading a section of thick bamboo upper portion, the second arris bone of kneading the dish is kneaded the tealeaves of kneading a lower part, improve the efficiency on the other hand that tealeaves was kneaded, it uses the centre of a circle of kneading the dish to do the off-axis motion as the centre of a circle to knead a section of thick bamboo, the tealeaves of kneading in the section of thick bamboo receives the stirring effect of centrifugal force effect and second arris bone, second arris bone is kneaded different tealeaves, the degree of consistency that.
The utility model discloses further set up to: the driving assembly comprises a vertical rotating shaft, an end face of the rotating shaft is fixedly connected with the rotating disc in a sleeved mode, the rotating shaft is arranged in the rotating shaft in a sleeved mode, a first gear and a tooth face of the rotating shaft are meshed with the first gear and the rotating shaft in a sleeved mode, a second gear and the rotating shaft of the cover body penetrate through the upper end face of the cover body and are fixedly connected to the second driving motor of the end face of the second gear, and the second driving motor is fixedly connected to the upper end face of the cover body.
Through adopting above-mentioned technical scheme, second driving motor drives the second gear and rotates to drive first gear revolve, drive the axis of rotation through the gear train transmission steadily and rotate, realize the rotation of carousel.
The utility model discloses further set up to: still including installing in the mechanism that sticiss of connecting and rubbing a section of thick bamboo and gland, sticis the mechanism including two piece at least dead levers of fixed connection in rubbing a section of thick bamboo up end and relative setting, fixed connection in rub a section of thick bamboo lateral wall and relative two at least fixed blocks that distribute the setting, respectively fixed connection in a supporting beam, the both ends of the up end of fixed block slide respectively and cup joint in the tie-beam of two dead levers and the spacing subassembly that restricts the tie-beam with the damping form and slide, the lead screw is worn to be equipped with by the tie-beam, the lower terminal surface fixed connection of lead screw in the up end.
Through adopting above-mentioned technical scheme, set up relative fixed connection and supply the tie-beam to slide steadily in two dead levers of rubbing a section of thick bamboo, with gland along rubbing a section of thick bamboo axial rebound, then place tealeaves in rubbing a section of thick bamboo, place the gland on tealeaves simultaneously, the starter motor rubs a section of thick bamboo and is at the state of butt tealeaves all the time under the effect of self gravity, thereby need not artifical continuous regulation, not only practiced thrift the manual work, further improved the efficiency that tealeaves was kneaded.
The utility model discloses further set up to: the limiting assembly comprises a support, a toothed belt, a limiting rod, a joint and a spring, wherein the support is fixedly connected to the lower end faces of the two ends of the connecting beam respectively, the toothed belt is arranged in a protruding mode and close to the side wall of the fixed rod of the supporting beam, the toothed belt extends along the length direction of the supporting beam, the limiting rod penetrates through the support in a sliding mode, the joint is fixed to the end portion of the limiting rod, the spring is used for forcing the joint to be embedded in a tooth groove of the toothed belt.
Through adopting above-mentioned technical scheme, connect the damping effect between and the tooth's socket, on the one hand, when tealeaves separates with the gland completely, wholly because gravity is greater than the damping upper limit, the tie-beam slides downwards, supports the gland again until tealeaves, makes the tie-beam stably be in a certain position, can not spill and produce the displacement because of a small amount of tealeaves, and on the other hand when rubbing a section of thick bamboo and rotating, has certain shock attenuation effect, reduces and produces because of rubbing a section of thick bamboo and rock.
The utility model discloses further set up to: the direction of the central axis of the rotating shaft is the same as the direction of the central axis of the turntable.
Through adopting above-mentioned technical scheme, guarantee the carousel and rub the coaxial rotation of a section of thick bamboo, reduce the gap between carousel and the lid, prevent that tealeaves from getting into the lid inner chamber.
The utility model discloses further set up to: the second ribs are arranged in a plurality of and distributed around the central axis of the turntable at equal intervals.
Through adopting above-mentioned technical scheme, be provided with a plurality of second ribs, further improve the carousel and to rolling efficiency of rolling a section of thick bamboo upper portion tealeaves.
The utility model discloses further set up to: the inner cavity of the cover body is provided with a far infrared emitter, and the turntable is provided with a plurality of through holes for far infrared rays to pass through.
By adopting the technical scheme, the tea leaves are irradiated by far infrared rays during rolling, so that the tea leaves can be heated on one hand, and the activity of polyphenol oxidase can be improved on the other hand, the conversion of substances contained in the tea leaves is promoted, and the rolling effect is improved.
The utility model discloses further set up to: the through hole is a conical hole, and one end with the larger diameter of the conical hole is close to the tea.
By adopting the technical scheme, the far infrared ray irradiation range is enlarged.
To sum up, the utility model discloses following beneficial effect has:
1. the gland includes that the lid that cavity set up provides certain installation space for drive assembly, drive assembly drives the carousel and rotates, on the one hand, the protrusion sets up under the carousel the second arris bone of terminal surface simultaneously and tentatively kneads a tealeaves on section of thick bamboo upper portion, the second arris bone of kneading the dish is kneaded a tealeaves of kneading the lower part, improve the efficiency on the other hand that tealeaves was kneaded, it uses to knead a set centre of a circle and does the off-axis motion as the centre of a circle to knead a section of thick bamboo, the tealeaves of kneading in the section of thick bamboo receives the stirring effect of centrifugal force effect and second arris bone, second arris bone is kneaded different tealeaves, the degree of consistency that improvement tealeaves was kneaded.
2. Set up relative fixed connection and supply the tie-beam to slide steadily in two dead levers of rubbing a section of thick bamboo, with gland along rubbing a section of thick bamboo axial rebound, then place tealeaves in rubbing a section of thick bamboo, place the gland on tealeaves simultaneously, the starter motor, rub a section of thick bamboo at the pivoted in-process, the gland is under the effect of self gravity, is in the state of butt tealeaves all the time to need not artifical continuous regulation, not only practiced thrift the manual work, further improved the efficiency that tealeaves was kneaded.
3. Connect the damping effect between and the tooth's socket, on the one hand, when tealeaves separates with the gland completely, wholly because gravity is greater than the damping upper limit, the tie-beam slides downwards, supports the gland again until tealeaves, makes the tie-beam stably be in a certain position, can not spill and produce the displacement because of a small amount of tealeaves, and on the other hand when rubbing a section of thick bamboo and rotating, has certain shock attenuation effect, reduces and produces because of rubbing a section of thick bamboo and rock.
4. When the tea leaves are kneaded, far infrared rays are irradiated, so that the tea leaves can be heated, the activity of polyphenol oxidase can be improved, the conversion of substances contained in the tea leaves can be promoted, and the kneading effect can be improved.
Drawings
Fig. 1 is a schematic view of the overall structure of an efficient tea rolling machine according to an embodiment;
fig. 2 is a schematic view of the overall structure of an efficient tea rolling machine according to an embodiment;
FIG. 3 is an enlarged partial schematic view at A in FIG. 2 of the embodiment;
fig. 4 is a schematic structural view of a rolling machine of the background art of the embodiment.
In the figure, 1, a frame; 2. kneading the disc; 21. a first prism; 3. kneading the barrel; 31. a crank; 32. a first drive motor; 4. a far infrared ray emitter; 5. a gland; 51. a cover body; 52. a turntable; 521. a second prism; 522. a through hole; 53. a drive assembly; 531. a rotating shaft; 532. a first gear; 533. a second gear; 534. a second drive motor; 6. a pressing mechanism; 61. fixing the rod; 62. a fixed block; 63. a support beam; 64. a connecting beam; 65. a limiting component; 651. a support; 652. a toothed belt; 653. a limiting rod; 654. a joint; 655. a spring; 7. a screw rod; 71. the hand wheel is turned.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings.
Example 1: a high-efficiency tea rolling machine is shown in figure 1 and comprises a frame 1, a rolling disc 2 fixedly installed on the frame 1, a rolling barrel 3 which moves eccentrically with the circle center of the rolling disc 2 as the circle center, a gland 5 which coaxially slides in the rolling barrel 3 and a pressing mechanism 6 which is installed on the rolling barrel 3 and the gland 5.
The upper end surface of the kneading disc 2 is convexly provided with a plurality of first ribs 21 which are uniformly distributed around the central axis of the kneading disc 2, and the kneading barrel 3 is placed above the kneading disc 2. The cranks 31 are provided with three groups, are respectively connected with the side wall of the kneading barrel 3 and communicated with the frame 1, and drive the kneading barrel 3 to do eccentric motion through a first driving motor 32.
As shown in fig. 2, the pressing cover 5 includes a cover 51 disposed in a hollow manner and having a circular opening at a lower end surface thereof, a rotating disc 52 disposed in an inner cavity of the cover 51 and rotatably connected to the cover 51, and a driving assembly 53 for driving the rotating disc 52 to rotate. The driving assembly 53 includes a rotating shaft 531 vertically and rotatably connected to the turntable 52, a first gear 532 having an end surface fixedly sleeved on the rotating shaft 531 and embedded in the cover 51, a second gear 533 having a tooth surface meshed with the first gear 532 and embedded in the cover 51, and a second driving motor 534 having a rotating shaft penetrating through an upper end surface of the cover 51 and fixedly connected to an end surface of the second gear 533. The rotation shaft 531 has the same central axis direction as the turntable 52, and the second drive motor 534 is fixedly connected to the upper end surface of the cover 51. The inner cavity of the cover body 51 is provided with a far infrared emitter 4, the turntable 52 is provided with a plurality of through holes 522 for far infrared rays to pass through, and the lower end surface of the turntable 52 is convexly provided with a plurality of second ribs 521 which are distributed at equal intervals around the central axis of the turntable 52.
As shown in fig. 1 and 3, the pressing mechanism 6 includes two fixing rods 61 fixedly connected to the upper end surface of the kneading barrel 3 and disposed oppositely, two fixing blocks 62 fixedly connected to the side wall of the kneading barrel 3 and disposed oppositely, a supporting beam 63 fixedly connected to the upper end surface of the fixing blocks 62, a connecting beam 64 having two ends slidably sleeved on the two fixing rods 61, and a limiting component 65 for limiting the sliding of the connecting beam 64 in a damping manner. The position limiting assembly 65 comprises a support 651 fixedly connected to the lower end faces of the two ends of the connecting beam 64, a toothed belt 652 protruding from the side wall of the supporting beam 63 close to the fixing rod 61 and extending along the length direction of the supporting beam 63, a position limiting rod 653 slidably disposed through the support 651, a joint 654 fixed to the end of the position limiting rod 653, and a spring 655 forcing the joint 654 to be engaged with the toothed belt 652. The spring 655 has one end fixed to the support 651 and the other end fixed to or abutting the connector 654. The connecting beam 64 is provided with a screw rod 7 in a penetrating way, the lower end face of the screw rod 7 is fixedly connected to the upper end face of the cover body 51, and the upper end face of the screw rod 7 is fixedly connected with a rotating hand wheel 71.
The working mode is as follows:
move gland 5 along rubbing 3 axial upshifts of section of thick bamboo, then place tealeaves in rubbing 3, place gland 5 on tealeaves simultaneously, start first driving motor 32, second driving motor 534 drives first gear 532 and rotates, smoothly drive axis of rotation 531 through the gear train transmission and rotate, realize the rotation of carousel 52, the protrusion sets up the second rib 521 of terminal surface under the carousel 52 and tentatively kneads the tealeaves of rubbing 3 upper portions simultaneously, the second rib 521 of kneading dish 2 kneads the tealeaves of rubbing 3 lower parts, improve the efficiency of kneading of tealeaves. Rub a section of thick bamboo 3 at the pivoted in-process, tie-beam 64 is along with rubbing the inside tealeaves of a section of thick bamboo 3 reduction, receives self gravity to slide downwards and is in the state of butt tealeaves all the time to need not artifical continuous regulation, not only practiced thrift the manual work, further improved the efficiency that tealeaves was kneaded.
When the tea leaves are kneaded, far infrared rays are irradiated, so that the tea leaves can be heated, the activity of polyphenol oxidase can be improved, the conversion of substances contained in the tea leaves can be promoted, and the kneading effect can be improved.
The present embodiment is only for explaining the present invention, and it is not limited to the present invention, and those skilled in the art can make modifications to the present embodiment without inventive contribution as required after reading the present specification, but all the embodiments are protected by patent laws within the scope of the present invention.
Claims (8)
1. A machine is kneaded to high-efficient tealeaves, characterized by: including frame (1), fixed mounting in the kneading dish (2) of frame (1), use the centre of a circle of kneading dish (2) as the centre of a circle and make eccentric motion rub section of thick bamboo (3), coaxial slide in rub gland (5) in section of thick bamboo (3), the up end protrusion of kneading dish (2) sets up around rubbing a plurality of first ribs (21) of the central axis equipartition of dish (2), gland (5) including cavity setting and lower terminal surface set up circular open-ended lid (51), place in lid (51) inner chamber just rotate connect in carousel (52) of lid (51) and drive carousel (52) pivoted drive assembly (53), the lower terminal surface protrusion of carousel (52) is provided with second rib (521).
2. An efficient tea rolling machine as claimed in claim 1, wherein: the driving assembly (53) comprises a rotating shaft (531) which is vertically arranged and is rotatably connected to the turntable (52), a first gear (532) which is fixedly sleeved on the rotating shaft (531) and is arranged in the cover body (51), a second driving motor (534) of which the tooth surface is meshed with the first gear (532) and is arranged in the second gear (533) of the cover body (51) and the rotating shaft penetrate through the upper end surface of the cover body (51) and is fixedly connected to the end surface of the second gear (533), and the second driving motor (534) is fixedly connected to the upper end surface of the cover body (51).
3. An efficient tea rolling machine as claimed in claim 1, wherein: still including installing in sticising mechanism (6) of connecting and rubbing a section of thick bamboo (3) and gland (5), sticising mechanism (6) including fixed connection in rubbing a section of thick bamboo (3) up end and relative two piece at least dead lever (61), fixed connection in rubbing a section of thick bamboo (3) lateral wall and relative two at least fixed block (62) that distribute the setting relatively, respectively fixed connection in a supporting beam (63), both ends of the up end of fixed block (62) slide respectively cup joint in tie-beam (64) of two dead levers (61) and limit assembly (65) that restrict tie-beam (64) with the damping form and slide, lead screw (7) are worn to be equipped with in tie-beam (64), the lower terminal surface fixed connection of lead screw (7) in the up end of lid (51).
4. A high efficiency tea leaf rolling machine as claimed in claim 3, wherein: the limiting assembly (65) comprises a support (651) fixedly connected to the lower end faces of two ends of the connecting beam (64) respectively, a toothed belt (652) which is arranged on the side wall, close to the fixing rod (61), of the supporting beam (63) in a protruding mode and extends along the length direction of the supporting beam (63), a limiting rod (653) which is arranged on the support (651) in a sliding mode, a connector (654) fixed to the end portion of the limiting rod (653) and a spring (655) forcing the connector (654) to be in scarf joint with a toothed groove of the toothed belt (652), one end of the spring (655) is fixed to the support (651), and the other end of the spring is fixed to or.
5. An efficient tea rolling machine as claimed in claim 2, wherein: the direction of the central axis of the rotating shaft (531) is the same as the direction of the central axis of the rotating disc (52).
6. An efficient tea rolling machine as claimed in claim 4 or 5, wherein: the second ribs (521) are arranged in a plurality and distributed at equal intervals around the central axis of the rotating disc (52).
7. An efficient tea leaf rolling machine as claimed in claim 6, wherein: the inner cavity of the cover body (51) is provided with a far infrared emitter (4), and the turntable (52) is provided with a plurality of through holes (522) for far infrared rays to pass through.
8. An efficient tea leaf rolling machine as claimed in claim 7, wherein: the through hole (522) is a tapered hole, and one end with the larger diameter of the tapered hole is close to the tea.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201921621197.5U CN210671954U (en) | 2019-09-26 | 2019-09-26 | Machine is kneaded to high-efficient tealeaves |
Applications Claiming Priority (1)
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CN201921621197.5U CN210671954U (en) | 2019-09-26 | 2019-09-26 | Machine is kneaded to high-efficient tealeaves |
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CN210671954U true CN210671954U (en) | 2020-06-05 |
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CN201921621197.5U Expired - Fee Related CN210671954U (en) | 2019-09-26 | 2019-09-26 | Machine is kneaded to high-efficient tealeaves |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111869690A (en) * | 2020-08-26 | 2020-11-03 | 龙海市安得马富机械有限公司 | Bread of intelligence toasts tunnel oven |
CN112021427A (en) * | 2020-10-13 | 2020-12-04 | 罗守蓉 | Tea production is with machine of kneading |
CN113080275A (en) * | 2021-05-11 | 2021-07-09 | 安徽农业大学 | Tea rolling machine and tea rolling system |
-
2019
- 2019-09-26 CN CN201921621197.5U patent/CN210671954U/en not_active Expired - Fee Related
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111869690A (en) * | 2020-08-26 | 2020-11-03 | 龙海市安得马富机械有限公司 | Bread of intelligence toasts tunnel oven |
CN112021427A (en) * | 2020-10-13 | 2020-12-04 | 罗守蓉 | Tea production is with machine of kneading |
CN113080275A (en) * | 2021-05-11 | 2021-07-09 | 安徽农业大学 | Tea rolling machine and tea rolling system |
CN113080275B (en) * | 2021-05-11 | 2022-05-17 | 安徽农业大学 | Tea rolling machine and tea rolling system |
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Granted publication date: 20200605 |