CN210671950U - Tea rolling and fermenting integrated machine - Google Patents

Abstract

The utility model provides a fermentation all-in-one is kneaded to tealeaves, the power distribution box comprises a box body, half inner wall fixed mounting on the box has first baffle, half top fixed mounting on the right side of first baffle has the baffle with box inner wall fixed connection, the utility model discloses profitable effect is: the utility model discloses simple structure, and is easy and simple to handle, can carry out kneading of different actions to tealeaves, make it reach the state that the manual work was kneaded as far as possible, promote tealeaves taste, can improve degree of automation, increase tealeaves output, promote tealeaves quality, can be timely to the miscellaneous garrulous clever of kneading the in-process production prevent to lead to the fact the influence to becoming tea, and the step of the artifical screening impurity in later stage has also been removed from, and can also disinfect to tealeaves, can put into the fermenting case automatically after tealeaves finishes and ferment, need not the manual work and carry, workman's intensity of labour has been alleviateed greatly, and the production efficiency is improved, and is simple and efficient, and convenient and fast, therefore, the clothes hanger is strong in practicability.

Description

Tea rolling and fermenting integrated machine

Technical Field

The utility model relates to a tealeaves equipment technical field especially relates to a fermentation all-in-one is kneaded to tealeaves.

Background

At present, in the tea leaf production process, tea leaf rolling is the next tea leaf processing procedure after tea leaf enzyme deactivation, the tea leaf rolling has the effects that substances contained in tea leaf cells permeate the surfaces of the tea leaves, the tea leaves are rolled into strips, and bud leaves are wound into required shapes; secondly, the automation degree is not high, the tea yield is limited, and the tea quality is not high; thirdly, some broken impurities are generated in the rolling process, if the broken impurities are not treated, the quality of the tea leaves is influenced, and a sterilization device is not arranged; and fourthly, manual carrying is needed during rolling and fermentation, the labor intensity of workers is high, and the production efficiency is low.

SUMMERY OF THE UTILITY MODEL

The utility model aims to solve the problem that above-mentioned prior art exists, the utility model provides a fermentation all-in-one is kneaded to tealeaves, can carry out kneading of different actions to tealeaves, make it reach the state that the manual work was kneaded as far as possible, promote the tealeaves taste, can improve degree of automation, increase tealeaves output, promote the tealeaves quality, to the miscellaneous garrulous removal that can be timely of kneading the in-process production prevent to lead to the fact the influence to becoming tea, and can also disinfect to tealeaves, can put into the fermenting case automatically after tealeaves is kneaded and is finished and ferment, need not the manual work and carry, workman's intensity of labour has been alleviateed greatly, and is simple and high-efficient, and convenient and fast.

The utility model provides a technical scheme that its technical problem adopted: the tea kneading and fermenting integrated machine comprises a box body, wherein a first baffle is fixedly arranged on the inner wall of the upper half part of the box body, a partition plate fixedly connected with the inner wall of the box body is fixedly arranged at the top of the right half part of the first baffle, a feed inlet positioned at the right side of the partition plate is arranged on the inner wall of the top of the box body, impurity removing holes positioned at the left side of the partition plate are distributed in an array manner in the first baffle, a fan positioned at the left side of the partition plate is fixedly arranged at the top of the box body, an exhaust pipe penetrating through the inner wall of the top of the box body and reaching the upper part of the impurity removing holes is arranged at the bottom of the fan, the bottom of the exhaust pipe is horn-shaped, a second baffle fixedly connected with the inner wall of the box body is arranged below the first baffle, a first motor is fixedly arranged at the right end of the box, the first air cylinder output shaft passes through the inner wall of the right end of the box body and then reaches between the first baffle and the second baffle, the left end of the first air cylinder output shaft is fixedly provided with a first supporting plate, the left end of the first supporting plate is fixedly provided with a second motor, opposite ends of the first motor and the second motor output shaft are respectively provided with a first rotating disc and a second rotating disc which are symmetrical, the opposite ends of the first rotating disc and the second rotating disc are respectively provided with a first twisting rib, the outer sides of the first rotating disc and the second rotating disc are respectively and rotatably connected with a rectangular plate, the outer sides of the rectangular plate are in sliding connection with the opposite ends of the first baffle and the second baffle and the inner walls of the front end and the rear end of the box body, the inner walls of the left end and the right end of the box body are distributed with vent holes positioned between the first baffle and the second baffle in, the inside sliding connection of spout has the feeding baffle, feeding baffle right-hand member fixed mounting has first spring, the spout right-hand member inner wall fixed connection of first spring right-hand member and guide mouth right-hand member, both ends and guide mouth front and back both ends inner wall sliding seal are connected around the feeding baffle, feeding baffle left half bottom fixed mounting has and is located the intraoral push rod of guide, the push rod bottom with extend to first baffle below, the push rod is located the second carousel right-hand, bottom half fixed mounting has the fermentation case that the top links the intercommunication with the external world, to sum up, the opposite direction of rotation of first carousel and second carousel in the above-mentioned facility.

In order to further improve the structure, a second material guide opening which is positioned at the right side of the partition plate is arranged in the second partition plate, a ring groove which has the same circle center as the second material guide opening and the diameter larger than the second material guide opening is arranged at the bottom of the second partition plate, a kneading barrel is connected in the ring groove in a sliding manner, a material guide hopper is connected at the edge of the bottom of the kneading barrel in a sealing manner, the material guide hopper is positioned above the fermentation box, a blocking block is connected in the inner wall of the second material guide opening in a sliding manner, sealing rubber is fixedly arranged at the outer side of the blocking block, a kneading disc which has the diameter larger than the blocking block and is positioned at the upper part in the kneading barrel is fixedly arranged at the bottom of the blocking block, a first convex strip is fixedly arranged at the outer side of the kneading disc, a second convex strip is fixedly arranged at the middle part of the inner, the top of the second cylinder is fixedly connected with the bottom of the twisting disc, a third motor located on the right side of the twisting barrel is fixedly installed at the bottom of the second baffle, a driving gear is fixedly installed on the outer side of an output shaft at the bottom of the third motor, and a driven gear fixedly installed on the outer side of the twisting barrel is meshed with the left end of the driving gear.

Further perfecting, the fermentation box top is fixed with kneads the box, knead the box top and be equipped with the diameter and be greater than the material receiving mouth of guide fill internal diameter, knead box bottom array and be equipped with the blanking groove of intercommunication fermentation box, knead box bottom array fixed mounting have with blanking groove staggered distribution's second knead the rib, the box right-hand member is fixed according to having the third cylinder, third cylinder output shaft passes box right-hand member inner wall and kneads box right-hand member inner wall after reacing and knead box inside right half portion, third cylinder output shaft left end fixed mounting has the fixed block, the fixed block left is equipped with the top and kneads box top inner wall sliding connection's the board of falling the convexity, the board outside sliding connection of falling convexity has the bottom and kneads the concave plate of box inner wall bottom contact, the concave plate bottom is semi-circular, the board bottom fixed mounting of falling convexity has with concave plate inner wall bottom fixed connection's second spring, and a connecting column fixedly connected with the fixed block is fixedly arranged at the right end of the upper half part of the inverted convex plate.

Further perfection, the stopper is internally and fixedly provided with a vibrator.

Further perfection, and the ultraviolet germicidal lamps between the second raised lines and the cross are fixedly installed on the inner wall array of the twisting cylinder.

The utility model discloses profitable effect is: the utility model discloses simple structure, and is easy and simple to handle, can carry out kneading of different actions to tealeaves, make it reach the state that the manual work was kneaded as far as possible, promote tealeaves taste, can improve degree of automation, increase tealeaves output, promote tealeaves quality, can be timely to the miscellaneous garrulous clever of kneading the in-process production prevent to lead to the fact the influence to becoming tea, and the step of the artifical screening impurity in later stage has also been removed from, and can also disinfect to tealeaves, can put into the fermenting case automatically after tealeaves finishes and ferment, need not the manual work and carry, workman's intensity of labour has been alleviateed greatly, and the production efficiency is improved, and is simple and efficient, and convenient and fast, therefore, the clothes hanger is strong in practicability.

Drawings

Fig. 1 is a schematic structural view of the present invention;

FIG. 2 is an enlarged view A of a portion of FIG. 1;

fig. 3 is a partial enlarged view B in fig. 1.

Description of reference numerals: the device comprises a box body 1, a material guide hopper 2, a rolling barrel 3, an ultraviolet germicidal lamp 4, a second convex strip 5, a driven gear 6, a rolling disc 7, an annular groove 8, sealing rubber 9, air holes 10, a first motor 11, a first baffle 12, a rectangular plate 13, impurity discharge holes 14, a fan 15, an exhaust pipe 16, a first rolling rib 17, a partition plate 18, a feed inlet 19, a first support plate 20, a second motor 21, a stop block 22, a second baffle 23, a third motor 24, a driving gear 25, a first convex strip 26, a vibrator 27, a first rotary disc 28, a rolling box 29, a third cylinder 30, a second cylinder 31, a cross 32, a blanking groove 33, a second rolling rib 34, a material receiving port 35, a fermentation box 36, an inverted convex plate 37, a second material guide port 38, a concave plate 39, a second spring 40, a fixed block 41, a connecting post 42, a chute 43, a baffle 44, a first spring 45, a push rod 46, a material guide port 47, a push rod 46 and a, A cylinder 48 and a second rotary disc 49.

Detailed Description

The present invention will be further explained with reference to the accompanying drawings:

with reference to figures 1, 2: the tea rolling and fermenting integrated machine in the embodiment comprises a box body 1, wherein a first baffle plate 12 is fixedly arranged on the inner wall of the upper half part of the box body 1, a partition plate 18 fixedly connected with the inner wall of the box body 1 is fixedly arranged on the top of the right half part of the first baffle plate 12, a feed inlet 19 positioned on the right side of the partition plate 18 is arranged on the inner wall of the top of the box body 1, impurity discharging holes 14 positioned on the left side of the partition plate 18 are distributed in the first baffle plate 12 in an array manner, a fan 15 positioned on the left side of the partition plate 18 is fixedly arranged on the top of the box body 1, an exhaust pipe 16 penetrating through the inner wall of the top of the box body 1 and reaching the upper part of the impurity discharging holes 14 is arranged at the bottom of the exhaust pipe 16 in a horn shape, a second baffle plate 23 fixedly connected with the inner wall of the box body 1 is arranged below the first baffle plate 12, a first motor 11 is fixedly arranged on the right end of, a first air cylinder 48 is fixedly arranged at the right end of the box body 1, an output shaft of the first air cylinder 48 passes through the inner wall of the right end of the box body 1 and then reaches between the first baffle plate 12 and the second baffle plate 23, a first supporting plate 20 is fixedly arranged at the left end of the output shaft of the first air cylinder 48, a second motor 21 is fixedly arranged at the left end of the first supporting plate 20, a first rotating disc 28 and a second rotating disc 49 which are symmetrical are respectively arranged at the opposite ends of the output shafts of the first motor 11 and the second motor 21, first twisting ribs 17 are fixedly arranged at the opposite ends of the first rotating disc 28 and the second rotating disc 49 in an array manner, rectangular plates 13 of which the outer sides are in sliding connection with the opposite ends of the first baffle plate 12 and the second baffle plate 23 and the inner walls of the front end and the rear end of the box body 1 are respectively and rotatably connected with the outer sides of the first rotating disc 28 and, the inside guide opening 47 that is located the baffle 18 right side that is equipped with of first baffle 12, both ends inner wall is equipped with spout 43 about guide opening 47, the inside sliding connection of spout 43 has feeding baffle 44, feeding baffle 44 right-hand member fixed mounting has first spring 45, the spout 43 right-hand member inner wall fixed connection of first spring 45 right-hand member and guide opening 47 right-hand member, both ends and guide opening 47 front and back both ends inner wall sliding seal are connected around feeding baffle 44, feeding baffle 44 left half bottom fixed mounting has the push rod 46 that is located guide opening 47, push rod 46 bottom with extend to first baffle 12 below, push rod 46 is located the right-hand second carousel 49, box 1 bottom fixed mounting has the top and the external fermenting case 36 that even communicates.

Referring to figure 1: a second material guiding port 38 located on the right side of the partition plate 18 is arranged inside the second baffle plate 23, a ring groove 8 with the same circle center as the second material guiding port 38 and the diameter larger than the second material guiding port 38 is arranged at the bottom of the second baffle plate 23, a kneading barrel 3 is connected inside the ring groove 8 in a sliding manner, a material guiding hopper 2 is connected at the edge of the bottom of the kneading barrel 3 in a sealing manner, the material guiding hopper 2 is located above the fermentation box 36, a blocking block 22 is connected on the inner wall of the second material guiding port 38 in a sliding manner, sealing rubber 9 is fixedly installed on the outer side of the blocking block 22, a kneading disc 7 with the diameter larger than the blocking block 22 and located in the upper half part inside the kneading barrel 3 is fixedly installed at the bottom of the blocking block 22, a first convex strip 26 is fixedly installed on the outer side of the kneading disc 7, a second convex strip 5 is fixedly installed in the middle part of the inner, the center of the top of the cross 32 is fixedly provided with a second cylinder 31, the top of the second cylinder 31 is fixedly connected with the bottom of the kneading disc 7, the bottom of the second baffle plate 23 is fixedly provided with a third motor 24 positioned at the right side of the kneading cylinder 3, the outer side of an output shaft at the bottom of the third motor 24 is fixedly provided with a driving gear 25, and the left end of the driving gear 25 is engaged with a driven gear 6 fixedly arranged at the outer side of the kneading cylinder 3.

With reference to figures 1, 3: the top of the fermentation box 36 is fixedly provided with a rolling box 29, the top of the rolling box 29 is provided with a material receiving port 35 with the diameter larger than the inner diameter of the material guide hopper 2, the bottom array of the rolling box 29 is provided with a material discharging slot 33 communicated with the fermentation box 36, the bottom array of the rolling box 29 is fixedly provided with a second rolling rib 34 distributed in a staggered manner with the material discharging slot 33, the right end of the box 1 is fixedly provided with a third cylinder 30, an output shaft of the third cylinder 30 passes through the inner wall of the right end of the box 1 and the inner wall of the right end of the rolling box 29 and then reaches the right half part of the interior of the rolling box 29, the left end of the output shaft of the third cylinder 30 is fixedly provided with a fixed block 41, the left side of the fixed block 41 is provided with an inverted convex plate 37 with the top in sliding connection with the inner wall of the top of the rolling box 29, the outer side of the inverted convex, the bottom of the inverted convex plate 37 is fixedly provided with a second spring 40 fixedly connected with the bottom of the inner wall of the concave plate 39, and the right end of the upper half part of the inverted convex plate 37 is fixedly provided with a connecting column 42 fixedly connected with a fixed block 41.

Referring to figure 1: a vibrator 27 is fixedly installed inside the stopper 22.

Referring to figure 1: the ultraviolet germicidal lamps 4 positioned between the second convex strips 5 and the cross frame 32 are fixedly arranged on the inner wall array of the twisting barrel 3.

When in use, tea leaves enter the box body 1 from the feed port 19, when the first cylinder 48 contracts, the second rotary disc 49 is driven to push the push rod 46, the push rod 46 drives the feeding baffle 44 to retract into the chute 43 and drives the first spring 45 to accumulate force, at the moment, the tea leaves fall between the first baffle 12 and the second baffle 23, at the moment, the first motor 11 and the second motor 21 are started to rotate, the first cylinder 48 extends out, so that the first rotary disc 28 and the second rotary disc 49 perform first extrusion and kneading on the tea leaves, after a period of time, the second cylinder 31 contracts and drives the blocking block 22 to enter the kneading barrel 3, the kneading disk 7 is positioned between the second convex strips 5, at the moment, the tea leaves fall on the top of the blocking block 22, then the third motor 24 is started, the third motor 24 drives the driving gear 25 to rotate, the driving gear 25 drives the driven gear 6 to rotate, the driven gear 6 rotates and drives the kneading barrel 3 to rotate, it rubs to knead the barrel 3 rotation and makes tealeaves fall into and carry out the second time between first sand grip 26 and the second sand grip 5 and knead, can start electromagnetic shaker 27 and accelerate this process, the tealeaves of kneading and twisting through the second time passes through guide hopper 2 and gets into inside kneading and twisting box 29, sterilamp 4 can disinfect and disinfect tealeaves, start third cylinder 30, drive concave plate 39 and make a round trip to slide in kneading and twisting box 29, make tealeaves knead arris strip 34 through the second and carry out the third and knead, the tealeaves of kneading and twisting through the cubic gets into fermentation box 36 in through silo 33 and ferment.

While the invention has been shown and described with reference to a preferred embodiment, it will be understood by those skilled in the art that various changes in form and detail may be made therein without departing from the scope of the appended claims.

Claims (5)

1. The utility model provides a fermentation all-in-one is kneaded to tealeaves, includes box (1), characterized by: the improved trash extraction device is characterized in that a first baffle (12) is fixedly mounted on the inner wall of the upper half part of the box body (1), a partition plate (18) fixedly connected with the inner wall of the box body (1) is fixedly mounted at the top of the right half part of the first baffle (12), a feed inlet (19) positioned at the right side of the partition plate (18) is arranged on the inner wall of the top of the box body (1), trash extraction holes (14) positioned at the left side of the partition plate (18) are distributed in an array manner in the first baffle (12), a fan (15) positioned at the left side of the partition plate (18) is fixedly mounted at the top of the box body (1), an air extraction pipe (16) penetrating through the inner wall of the top of the box body (1) and reaching the top of the trash extraction holes (14) is mounted at the bottom of the fan (15), the bottom of the air extraction pipe (16) is horn-shaped, a second baffle (23) fixedly connected, first motor (11) output shaft passes between box (1) left end inner wall back reachs first baffle (12) and second baffle (23), box (1) right-hand member fixed mounting has first cylinder (48), first cylinder (48) output shaft passes between box (1) right-hand member inner wall back reachs first baffle (12) and second baffle (23), first cylinder (48) output shaft left end fixed mounting has first backup pad (20), first backup pad (20) left end fixed mounting has second motor (21), first motor (11) and second motor (21) output shaft looks remote site install first carousel (28) and second carousel (49) of symmetry respectively, first carousel (28) and second carousel (49) remote site array fixed mounting has first twisting rib (17), first carousel (28) and second carousel (49) outside are rotated respectively and are connected with the outside and first baffle (12) and second baffle (23) 23) The air-permeable feeding device comprises rectangular plates (13) which are slidably connected with the inner walls of the opposite ends and the front end and the rear end of the box body (1), air holes (10) which are positioned between a first baffle (12) and a second baffle (23) are distributed on the inner walls of the left end and the right end of the box body (1) in an array manner, a material guide port (47) which is positioned on the right side of a partition plate (18) is arranged inside the first baffle (12), sliding chutes (43) are arranged on the inner walls of the left end and the right end of the material guide port (47), a feeding baffle (44) is slidably connected inside the sliding chutes (43), a first spring (45) is fixedly arranged at the right end of the first spring (45), the inner wall of the right end of the sliding chute (43) at the right end of the material guide port (47) is fixedly connected with the inner walls of the front end and the rear end of the feeding baffle (44) and the inner walls of the front end, push rod (46) bottom with extend to first baffle (12) below, push rod (46) are located second carousel (49) right-hand, box (1) bottom fixed mounting has top and external fermenting case (36) that link to communicate.

2. The integrated tea rolling and fermenting machine according to claim 1, wherein: a second material guiding opening (38) located on the right side of the partition plate (18) is arranged inside the second baffle plate (23), a ring groove (8) which is the same as the second material guiding opening (38) in circle center and larger than the second material guiding opening (38) in diameter is arranged at the bottom of the second baffle plate (23), a twisting barrel (3) is connected inside the ring groove (8) in a sliding mode, a material guiding hopper (2) is connected to the edge of the bottom of the twisting barrel (3) in a sealing mode, the material guiding hopper (2) is located above the fermentation box (36), a blocking block (22) is connected to the inner wall of the second material guiding opening (38) in a sliding mode, sealing rubber (9) is fixedly installed on the outer side of the blocking block (22), a twisting disc (7) which is larger than the blocking block (22) in diameter and located on the upper half portion inside the twisting barrel (3) is fixedly installed at the bottom of the blocking block (22), and a, knead a section of thick bamboo (3) inner wall middle part fixed mounting have second sand grip (5), knead a section of thick bamboo (3) the latter half inner wall fixed mounting have cross (32), cross (32) top center fixed mounting has second cylinder (31), second cylinder (31) top and knead dish (7) bottom fixed connection, second baffle (23) bottom fixed mounting has third motor (24) that are located to knead a section of thick bamboo (3) the right side, third motor (24) bottom output shaft outside fixed mounting has driving gear (25), driving gear (25) left end meshing have with knead driven gear (6) of a section of thick bamboo (3) outside fixed mounting.

3. The integrated tea rolling and fermenting machine according to claim 2, wherein: the improved material rolling device is characterized in that a rolling box (29) is fixedly mounted at the top of the fermentation box (36), a material receiving opening (35) with the diameter larger than the inner diameter of the material guide hopper (2) is formed in the top of the rolling box (29), a blanking groove (33) communicated with the fermentation box (36) is formed in the bottom array of the rolling box (29), second rolling ribs (34) distributed in a staggered mode with the blanking groove (33) are fixedly mounted at the bottom array of the rolling box (29), a third cylinder (30) is fixed at the right end of the box body (1), an output shaft of the third cylinder (30) penetrates through the inner wall of the right end of the box body (1) and the inner wall of the right end of the rolling box (29) and then reaches the right half part inside the rolling box (29), a fixed block (41) is fixedly mounted at the left side of the output shaft of the third cylinder (30), and an inverted convex plate (37) with the top and the, inverted-convex plate (37) the latter half outside sliding connection have the bottom and knead concave plate (39) of box (29) inner wall bottom contact, concave plate (39) bottom is semi-circular, inverted-convex plate (37) bottom fixed mounting have with concave plate (39) inner wall bottom fixed connection's second spring (40), inverted-convex plate (37) the upper half right-hand member fixed mounting have with fixed block (41) fixed connection's spliced pole (42).

4. The integrated tea rolling and fermenting machine according to claim 2, wherein: a vibrator (27) is fixedly arranged in the stop block (22).

5. The integrated tea rolling and fermenting machine according to claim 2, wherein: an ultraviolet germicidal lamp (4) positioned between the second convex strip (5) and the cross (32) is fixedly arranged on the inner wall array of the twisting cylinder (3).

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