CN210668053U - Inductance framework, inductance device and lamp - Google Patents

Inductance framework, inductance device and lamp Download PDF

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Publication number
CN210668053U
CN210668053U CN201921487305.4U CN201921487305U CN210668053U CN 210668053 U CN210668053 U CN 210668053U CN 201921487305 U CN201921487305 U CN 201921487305U CN 210668053 U CN210668053 U CN 210668053U
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winding
end plate
auxiliary
main winding
inductance
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焦晓
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Opple Lighting Co Ltd
Suzhou Op Lighting Co Ltd
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Opple Lighting Co Ltd
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Priority to CN201921487305.4U priority Critical patent/CN210668053U/en
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Publication of CN210668053U publication Critical patent/CN210668053U/en
Priority to PCT/CN2020/112837 priority patent/WO2021047421A1/en
Priority to EP20862203.5A priority patent/EP3975208A4/en
Priority to US17/565,291 priority patent/US20220122763A1/en
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Abstract

The application discloses inductance skeleton, inductance device and lamps and lanterns. The inductance framework comprises a main winding part; a winding groove is arranged in the main winding part and is divided into two winding areas, and a wire passing channel is arranged between the two winding areas. The inductance device comprises a winding and an inductance framework; the winding comprises a plurality of coils which are sequentially connected in series, each coil is of a multilayer structure from inside to outside, two adjacent coils are electrically connected through a wiring section, each coil is wound in a corresponding winding area, and the wiring section is penetrated through by a wire passing channel. The lamp comprises a lamp body, a light source module and a driving module; the light source module and the driving module are both arranged on the lamp body and are electrically connected with each other, the driving module comprises a circuit board, and an inductance device is arranged on the circuit board. The inductance framework, the inductance device and the lamp provided by the embodiment of the application can obviously offset parasitic capacitance, inhibit high-frequency noise and can be suitable for an efficient patch assembly process.

Description

Inductance framework, inductance device and lamp
Technical Field
The application relates to the technical field of inductor manufacturing, in particular to an inductor framework, an inductor device and a lamp.
Background
The inductor is an element capable of converting electric energy into magnetic energy to be stored, and is widely applied to various electronic products such as aerospace, aviation, communication, household appliances and the like. The inductor may generally be composed of an inductor bobbin, a winding, a shield, a packaging material, a magnetic core, or an iron core.
The related art inductor framework is provided with winding slots, the number of the winding slots is generally consistent with the required number of windings, and each winding is wound in one winding slot.
However, the winding method results in a large parasitic capacitance of the winding, which generates high frequency noise.
SUMMERY OF THE UTILITY MODEL
The embodiment of the application provides an inductor framework, an inductor device and a lamp, so as to solve at least one of the problems.
The embodiment of the application adopts the following technical scheme:
in a first aspect, an embodiment of the present application provides an inductance skeleton, including a main winding portion;
the winding device comprises a main winding part and a main winding part, wherein at least one winding groove is arranged in the main winding part, the winding groove is at least divided into two winding areas, and a wire passing channel is arranged between every two adjacent winding areas.
Optionally, in the inductance framework, two adjacent winding regions are separated by a partition plate, and the wire passing channel is a wire passing slit arranged on the partition plate.
Optionally, in the above-mentioned bobbin, the main winding portion has a main winding post, all the winding slots are arranged along an axis of the main winding post and surround the main winding post, and the winding area is also arranged along an axis of the main winding post and surrounds the main winding post.
Optionally, in the inductance framework, the partition plate is fixedly connected to the main winding post.
Optionally, in the above-mentioned bobbin, at least two winding slots are disposed in the main winding portion, and two adjacent winding slots are isolated from each other by an isolation plate.
Optionally, in the above-mentioned bobbin, the main winding portion has a main winding post, all the winding slots are arranged along an axis of the main winding post and surround the main winding post, and the winding area is also arranged along an axis of the main winding post and surrounds the main winding post.
Optionally, in the inductance skeleton, the partition plate and the partition plate are both fixedly connected to the main winding post.
Optionally, in the above inductance skeleton, the inductance skeleton further includes an auxiliary winding portion;
the auxiliary winding part is connected with the bottom of the main winding part and protrudes out of the main winding part along the horizontal direction;
the side that supplementary winding part is decurrent is the face of weld, supplementary winding part is used for the winding to put can at least cover part the auxiliary coil of face of weld.
Optionally, in the above inductance skeleton, the structure of the auxiliary winding portion is one or more of a cube, a cuboid, a cylinder, a prism, or a prism.
Optionally, in the above-mentioned bobbin, the main winding portion further includes a first end plate and a second end plate, the main winding post is located between the first end plate and the second end plate, edges of the first end plate and the second end plate both exceed the main winding post and enclose a winding slot together with the main winding post, and the winding slot is formed by at least a part of the winding slot.
Optionally, in the above-mentioned bobbin, the main winding portion further includes a first end plate and a second end plate, the main winding post is located between the first end plate and the second end plate, edges of the first end plate and the second end plate both exceed the main winding post and enclose a winding slot together with the main winding post, and the winding slot is formed by at least a part of the winding slot.
Optionally, in the above-mentioned bobbin, an axis of the main winding post is perpendicular to a horizontal plane, and the auxiliary winding portion is connected to a side surface of the first end plate.
Optionally, in the above-mentioned inductance skeleton, the separation plate and the separation plate are both provided with a wire-passing limiting portion corresponding to the auxiliary winding portion.
Optionally, in the above-mentioned bobbin, an axis of the main winding post is parallel to a horizontal plane, a part of the auxiliary winding portion is connected to a lower side of the first end plate, and another part of the auxiliary winding portion is connected to a lower side of the second end plate.
Optionally, in the above-mentioned bobbin, an axis of the main winding post is parallel to a horizontal plane, a part of the auxiliary winding portion is connected to a lower side of the first end plate, and another part of the auxiliary winding portion is connected to a lower side of the second end plate.
Optionally, in the above-mentioned inductance skeleton, the partition plate, the first end plate, and the second end plate are respectively provided with a wire-passing limiting portion corresponding to the auxiliary winding portion.
Optionally, in the above-mentioned inductance skeleton, the wire-passing limiting portion is a limiting notch.
Optionally, in the inductance framework, a through insertion hole is formed in the main winding post, a first engaging portion for engaging the magnetic core is formed on the first end plate, a second engaging portion for engaging the magnetic core is formed on the second end plate, and the insertion hole communicates the first engaging portion and the second engaging portion.
Optionally, in the inductance skeleton described above, the auxiliary winding portion is further provided with a limiting structure, and the limiting structure is used to prevent the auxiliary coil wound around the auxiliary limiting portion from being separated from the auxiliary winding portion.
Optionally, in the inductance skeleton described above, the limiting structure is a limiting groove, and the limiting groove is used to accommodate part of the auxiliary coil.
Optionally, in the inductance skeleton described above, an extending direction of the limiting groove is the same as and/or perpendicular to an axial direction of the main winding post.
Optionally, in the above-mentioned inductance skeleton, the auxiliary limiting portions are formed by extending two symmetrical sides of the main winding portion.
In a second aspect, an embodiment of the present application provides an inductance device, including a winding and the inductance skeleton;
the winding is characterized in that the number of the windings is consistent with that of the winding slots, the windings comprise a plurality of coils which are sequentially connected in series, the number of the coils is consistent with that of the winding areas, each coil is of a multilayer structure from inside to outside, the coils are adjacent to each other, the coils are electrically connected through wiring sections, each coil is wound on the corresponding winding area, and the wiring sections are penetrated through wiring channels.
Optionally, in the inductance device, the inductance skeleton further includes an auxiliary winding portion, the auxiliary winding portion is connected to a bottom of the main winding portion and protrudes out of the main winding portion along a horizontal direction, and a downward side of the auxiliary winding portion is a welding surface;
the inductance device also comprises an auxiliary coil, wherein the auxiliary coil is wound on the auxiliary winding part and covers part of the welding surface.
Alternatively, in the above-described inductance device, the winding and the auxiliary coil are formed by winding the same wire with an insulating sheath or by winding different wires with insulating sheaths.
Optionally, in the above-mentioned inductance device, each of the windings and at least two of the auxiliary coils are formed by winding the same wire with an insulating sheath.
Optionally, in the above inductance device, the conductive wire with an insulating sheath is any one of a flat wire, an enameled wire, a multi-strand wire, a triple-layer wire, and a covered wire.
Optionally, in the above inductance device, at least one of the auxiliary coils is wound around one of the auxiliary winding portions.
Optionally, in the above inductance device, at least one of the auxiliary coils is wound around a plurality of the auxiliary winding portions located on the same side of the main winding portion.
Optionally, in the above inductance device, the main winding portion has a main winding post, all the winding slots are arranged along an axis of the main winding post and surround the main winding post, and the winding areas are also arranged along an axis of the main winding post and surround the main winding post;
the main winding part also comprises a first end plate and a second end plate, the main winding post is positioned between the first end plate and the second end plate, the edges of the first end plate and the second end plate exceed the main winding post and form a winding slot together with the main winding post, and the winding slot is formed by at least one part of the winding slot;
the inductance device further comprises a first magnetic core and a second magnetic core, wherein the first magnetic core is buckled on the first end plate, and the second magnetic core is buckled on the second end plate.
Optionally, in the above inductance device, a through insertion hole is provided in the main winding post, a first fitting portion for fitting the magnetic core is provided on the first end plate, a second fitting portion for fitting the magnetic core is provided on the second end plate, and the insertion hole communicates the first fitting portion and the second fitting portion;
the first magnetic core is embedded in the first embedding portion, one part of the first magnetic core extends into the insertion hole, one part of the second magnetic core is embedded in the second embedding portion, and one part of the second magnetic core extends into the insertion hole.
Optionally, in the above inductance device, the first magnetic core and the second magnetic core are both in an E shape, a central post is an intermediate extension portion of the E shape, and the central posts of the first magnetic core and the second magnetic core are both inserted into the insertion holes.
Optionally, in the above inductance device, an axis of the main winding post is parallel to a horizontal plane;
the inductance device further comprises an adsorption structure, wherein the adsorption structure covers the winding slot from the upper side and is detachably connected with the first magnetic core and/or the second magnetic core.
Optionally, in the above inductance device, the adsorption structure is clamped to the first magnetic core and/or the second magnetic core.
In a third aspect, an embodiment of the present application provides a lamp, including a lamp body, a light source module, and a driving module;
the light source module with the drive module all sets up on the lamp body and electric connection each other, the drive module includes the circuit board, be provided with aforementioned arbitrary induction system on the circuit board.
The embodiment of the application adopts at least one technical scheme which can achieve the following beneficial effects:
the inductance framework, the inductance device and the lamp provided by the embodiment of the application can obviously offset parasitic capacitance by changing the inductance framework and the winding structure, and high-frequency noise is suppressed.
Drawings
The accompanying drawings, which are included to provide a further understanding of the application and are incorporated in and constitute a part of this application, illustrate embodiment(s) of the application and together with the description serve to explain the application and not to limit the application. In the drawings:
fig. 1 is an overall structural view of a vertical inductor apparatus provided in an embodiment of the present application;
fig. 2 is an exploded view of a vertical inductor apparatus according to an embodiment of the present disclosure;
fig. 3 is a detailed structural view of an inductor framework (without a limiting structure) of a vertical inductor device provided in an embodiment of the present application;
fig. 4 is a detailed structural view of an inductor framework (with a position limiting structure) of a vertical inductor device provided in an embodiment of the present application;
fig. 5 is an overall structural view of a horizontal inductor device provided in an embodiment of the present application;
fig. 6 is an exploded view of a horizontal inductor apparatus according to an embodiment of the present disclosure;
fig. 7 is a detailed structural view of an inductor framework of the horizontal inductor device according to the embodiment of the present application.
Description of reference numerals:
1-inductance skeleton, 10-main winding part, 100-winding groove, 100 a-winding area, 101-separation plate, 101 a-wire passage, 102-separation plate, 103-main winding post, 103 a-insertion hole, 104-first end plate, 104 a-first embedding part, 105-second end plate, 105 a-second embedding part, 106-wire limiting part, 11-auxiliary winding part, 110-welding surface, 111, 112-vertical surface, 113-surface, 114-side surface of auxiliary winding part departing from main winding part, 115-limiting structure/limiting groove, 100-winding groove, and,
2-winding, 20-coil, 21-connecting segment,
3-an auxiliary coil,
4-a first magnetic core, 40-a central column,
5-a second magnetic core, 50-a central column,
6-adsorption structure.
Detailed Description
In order to make the objects, technical solutions and advantages of the present application more apparent, the technical solutions of the present application will be described in detail and completely with reference to the following specific embodiments of the present application and the accompanying drawings. It should be apparent that the described embodiments are only some of the embodiments of the present application, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.
The technical solutions provided by the embodiments of the present application are described in detail below with reference to the accompanying drawings.
The embodiment of the application discloses an inductance device, and the inductance device can be applied to various illumination lamp products such as a barrel-shaped spotlight, a bulb and the like, an illumination module, a ceiling lamp, a street lamp, an industrial and mining lamp and the like, and in addition, the inductance device can also be applied to products in other electronic fields. The lamp product generally comprises a lamp body, a light source module and a driving module, wherein the light source module and the driving module are both arranged on the lamp body and are electrically connected with each other, the light source module is used for emitting illumination light, the driving module is used for driving the light source module, the driving module comprises a circuit board, and the inductance device is arranged on the circuit board. As shown in fig. 1 to 7, the inductance device includes an inductance skeleton 1, a winding 2, a first magnetic core 4 and a second magnetic core 5, and in some embodiments, the inductance device may further include an auxiliary coil 3.
The inductance framework in this embodiment may be made of an insulating material, and in order to reduce the cost, phenolic plastic is recommended as the material of the inductance framework 1. Specifically, as shown in fig. 2, 3, 4, 6 and 7, the bobbin 1 includes a main winding portion 10, and at least one winding slot 100 is disposed in the main winding portion 10. For a common inductive device, one winding slot 100 is typically provided inside the main winding portion 10, while for a common mode inductive device, two or more winding slots 100 may be provided inside the main winding portion 10. One winding 2 is correspondingly wound in each winding slot 100.
The winding slot 100 in the related art is generally a single slot, and a conductive wire with an insulating sheath, such as a flat wire, an enameled wire, a multi-strand wire, a triple-layer wire, or a covered wire, is spirally wound from an initial end to another end in the single slot, and then spirally wound from the other end to the initial end, and so on, to form a winding 2 having a multilayer structure from inside to outside in the single slot.
If the potential difference a between two adjacent turns (two turns) of wires is considered to be substantially equal, in such a winding 2 structure, the average potential difference b between two adjacent layers of wires is equivalent to the number m of turns of each layer of wires multiplied by the potential difference a, i.e., b ═ ma. And b is bigger, parasitic capacitance between two adjacent layers of wires is also bigger, and overlarge parasitic capacitance can generate high-frequency noise to influence the product performance.
In order to reduce the parasitic capacitance in this embodiment, each winding slot 100 is divided into at least two winding regions 100a as shown in the figure, and a wire passing channel 101a is disposed between the two winding regions 100 a. When winding the winding 2, a coil 20 is first wound and formed in one of the winding areas 100a, and the winding manner of the coil 20 is the same as that of the winding 2, i.e., the coil is wound from the initial end to the other end in a spiral manner, and then returns, and the coils are wound and stacked layer by layer. After the coil 20 is wound to the required number of layers, winding is completed, and then the end of the wire is guided into another adjacent winding area 100a from the wire passing channel 101a to continue winding to form a new coil 20, and the process is repeated in this way until all the winding areas 100a are wound to form the coil 20, and then the outlet end is led out, and winding of one winding 2 is completed. Wherein a section of the conductive wire passing through the wire passage 101a and connecting the adjacent two coils 20 can be referred to as a wire connection section 21.
Compared with the winding adopting the single-slot winding in the related art, in the case that the number of turns and the number of layers of the winding 2 of the inductance framework 1 adopting the embodiment are the same, the winding 2 in the embodiment is divided into the plurality of coils 20 connected in series in sequence, and the number of turns of the single-layer wire of each coil 20 is only a fraction of that of the related art, so that the average potential difference b between two adjacent layers of wires in the coil 20 is correspondingly reduced, and the parasitic capacitance possessed by the coil 20 is smaller.
Moreover, since the coils 20 are sequentially connected in series, the parasitic capacitance of the coils 20 is also sequentially connected in series, and the value of the capacitance after the series connection is smaller than the value of the parasitic capacitance with the minimum parasitic capacitance in the coils 20, so that the parasitic capacitance of the winding 2 formed in this embodiment is greatly reduced compared with the related art, thereby effectively reducing high-frequency noise and improving product performance.
The two adjacent winding regions 100a may be formed by relatively independent structures, or a plurality of partition plates 101 may be disposed in one large winding slot 100 to partition the winding slot 100 into a plurality of winding regions 100a, and the two adjacent winding regions 100a are partitioned by the partition plates 101, in which case the wire passing passage 101a may be a wire passing slot disposed on the partition plate 101. Although the through-hole type of wire passage provided in the partition plate 101 can also be used for the wire connection section 21, this structure requires that the wires are sequentially passed through the through-holes from the head, which is troublesome. The wire-passing gap can enable the wiring section 21 to directly slide into the gap from one end of the gap, and the operation is very simple and convenient.
When two or more winding slots 100 are simultaneously formed in the main winding portion 10 of the bobbin 1 in the present embodiment, two adjacent winding slots 100 may be insulated and isolated by the isolating plate 102. The partition plate 102 has substantially the same shape as the partition plate 101 except that the partition plate 102 does not need to have the wire passage 101 a.
To simplify the design, the main winding part 10 in this embodiment may have one main winding leg 103, and all the winding slots 100 are arranged along the axis of this main winding leg 103 and around the main winding leg 103. At the same time, the winding sections 100a in each winding slot 100 are also arranged along the axis of the main winding leg 103 and around the main winding leg 103.
More specifically, as shown in fig. 3, 4 and 7, the main winding portion 10 in the present embodiment further includes a first end plate 104 and a second end plate 105, the main winding pillar 103 is located between the first end plate 104 and the second end plate 105, edges of the first end plate 104 and the second end plate 105 extend beyond the main winding pillar 103 and together with the main winding pillar 103 form an integral winding slot, and the winding slot 100 is formed by at least a portion of the winding slot. When the main winding portion 10 is provided with a plurality of winding slots 100, all the winding slots 100 constitute a complete winding slot. When only one winding slot 100 is provided in the main winding portion 10, the winding slot 100 is a winding slot.
Both the divider plate 101 and the divider plate 102 may be fixedly connected to the main winding post 103 to directly divide the area of the main winding post 103. The main winding post 103 may have various applicable shapes such as a cylindrical shape, a square cylindrical shape, etc., and is not limited in this embodiment.
Inductance devices in the related art usually penetrate through a Printed Circuit Board (PCB) through a direct-insert pin and then are connected with the PCB in a welding mode, however, with the large-scale application of a high-efficiency chip mounting process, components adopting a direct-insert pin structure are gradually eliminated due to the fact that the direct-insert pin structure cannot be applied to the chip mounting process.
In order to make the inductor apparatus in this embodiment suitable for the chip mounting process, the inductor bobbin 1 further includes an auxiliary winding portion 11. The auxiliary winding portion 11 is connected to a bottom of the main winding portion 10 and protrudes from the main winding portion 10 in a horizontal direction.
The downward side of the auxiliary winding portion 11 is a welding surface 110, the auxiliary winding portion 11 is used for winding the auxiliary coil 3, and the wound auxiliary coil 3 is formed to cover at least a part of the welding surface 110 for welding. The auxiliary winding portion 11 in the present embodiment may have any of various structures suitable for winding the auxiliary coil 3, such as a square, a rectangular parallelepiped, a cylindrical body, a prism, and a prism. Meanwhile, the shape of the auxiliary coil 3 in the present embodiment is also not particularly limited as long as it can cover a part of the soldering face 110. For example, in the case of the square or rectangular auxiliary winding portion 11 shown in fig. 3 and 4, the auxiliary coil 3 may be annularly wound between two vertical surfaces 111 and 112 adjacent to the welding surface 110 and an upward side surface 113 of the auxiliary winding portion 11, may be wound between the vertical surfaces 111 and 112 and a side surface 114 of the auxiliary winding portion 11 away from the main winding portion 10, and may also be wound in other more complicated manners, which will not be described herein again.
In order to prevent the auxiliary coil 3 from being separated from the auxiliary winding portion 11, a stopper structure 115 may be provided on the auxiliary winding portion 11, and the auxiliary coil 3 may be restrained by the stopper structure 115, thereby preventing the auxiliary coil 3 from being separated from the auxiliary stopper portion 11. In this embodiment, the position-limiting structure 115 may be disposed on any surface of the auxiliary winding portion 11, and since the auxiliary coil 3 is a whole, the purpose of preventing the auxiliary coil 3 from being separated from the auxiliary position-limiting portion 11 can be achieved as long as any position of the auxiliary coil 3 can be prevented from being separated from the auxiliary position-limiting portion 11. However, in order to ensure the soldering effect, it is preferable to place the soldering surface 110 as close to the PCB as possible when the inductance device is assembled, and therefore, the position limiting structure 115 in this embodiment is preferably disposed on the other surface of the auxiliary winding portion 11 than the soldering surface 110.
In this example, the limiting structure 115 may be a limiting block, a limiting baffle, etc., wherein a form of a limiting groove is recommended. A part of the auxiliary coil 3 can be received by the stopper groove 115 (for convenience of description, reference numerals of the stopper structure are used hereinafter) so that the part cannot be separated from the auxiliary winding portion 11. The extending direction of the limiting groove 115 may be the same as or perpendicular to the extending direction of the main winding post 103, and may even be inclined relatively. The number of the limiting grooves 115 may be more than one, for example, one limiting groove 115 may be respectively disposed on the vertical surfaces 111 and 112, or one limiting groove 115 extending in the same direction as the main winding post 103 may be disposed on the vertical surface 111, and a limiting groove 115 extending in a direction perpendicular to the axis of the main winding post 103 may be disposed on the surface 114, and the limiting grooves 115 may cooperate to limit the position. In addition, a plurality of segments of the limiting grooves 115 may be formed on the same surface, which is not illustrated here.
In this embodiment, when winding the winding 2 and the auxiliary coil 3, the winding 2 and the auxiliary coil 3 may be sequentially wound by the same enameled wire or other conducting wires with insulating sheaths, so that the winding 2 and the auxiliary coil 3 formed by winding are electrically connected, and the winding 2 may be directly powered by the auxiliary coil 3. In addition, the winding 2 and the auxiliary coil 3 in the present embodiment may be formed by winding different wires having insulating sheaths. At this time, there is no electrical connection between the auxiliary coil 3 and the winding 2, and the auxiliary coil 3 is only used for welding and fixing.
Since the windings 2 require at least one input and one output, each winding 2 is usually formed by winding the same enameled wire with two auxiliary coils 3. The two auxiliary coils 3 can be used as input and output terminals of the winding 2, respectively. Of course, the number of the input terminals and the output terminals of the winding 2 may be changed to cope with different application environments, and in this case, the number of the auxiliary coils 3 electrically connected to the winding 2 may be further increased.
When the inductance device is assembled on the PCB, the inductance device can be directly attached to the surface of the PCB, each auxiliary coil 3 on the inductance device is aligned to a corresponding welding pad on the PCB, then the metal wire inside the auxiliary coil 3 is exposed by melting the paint coating on the part, covering the welding surface 110, of the auxiliary coil 3 at high temperature, the metal wire can be melted and flows onto the welding pad on the PCB under the action of high temperature, and the auxiliary coil 3 and the welding pad can be welded after cooling and solidification.
In order to improve the stability of the assembly, the auxiliary winding portion 11 may be formed to extend on both sides of the main winding portion 10 in symmetry, and the auxiliary coil 3 may be wound on the auxiliary winding portion 11 on each side. Therefore, both sides of the inductance device can be connected with the PCB in a welding mode through the auxiliary coil 3 during welding operation, and stability is high. The number of the auxiliary winding parts 11 and the auxiliary coils 3 may be adjusted according to the required structural strength and the electrical connection requirement. Generally, the number of the auxiliary winding portions 11 is between 2 and 5.
In the present embodiment, each auxiliary coil 3 is usually wound on one auxiliary winding portion 11 individually. However, the present embodiment does not exclude the auxiliary coils 3 being wound around the plurality of auxiliary winding portions 11 located on the same side of the main winding portion 10 at the same time. For example, the auxiliary coil 3 may be formed by winding an enameled wire around two auxiliary winding portions 11 located on the same side as two supporting points to form one elongated auxiliary coil 3. The auxiliary coil 3 has a larger welding area with the PCB, so that the structure stability and the electrical stability are more excellent. Of course, the middle portion of the auxiliary coil 3 may include other auxiliary winding portions 11 to support the middle portion thereof in addition to the two auxiliary winding portions 11 as fulcrums when being wound, and thus the same auxiliary coil 3 may be simultaneously wound on two or more auxiliary winding portions 11.
Besides, the enamel wire may be led from the surface 113 of one auxiliary winding portion 11 to the surface 113 of another auxiliary winding portion 11, or from the welding surface 110 of one auxiliary winding portion 11 to the welding surface 110 of another auxiliary winding portion 11, or from the surface 113/welding surface 110 of one auxiliary winding portion 11 to the welding surface 110/surface 113 of another auxiliary winding portion 11, thereby forming a monoclinic or crossed structure. In addition to the above-described structure, in some embodiments, the enamel wire may be wound around the auxiliary winding portion 11 by lengthening the auxiliary winding portion 11 to form the elongated auxiliary coil 3.
For the common mode inductance, two windings 2 are usually provided, and therefore, a solution in which 4 auxiliary winding portions 11 are provided symmetrically in pairs is preferably adopted. The input end and the output end of each winding 2 are respectively wound on the two auxiliary winding parts 11 arranged on the same side to form two auxiliary coils 3.
In this embodiment, the inductive device may be a vertical inductive device or a horizontal inductive device, as shown in fig. 1 to 4, in the vertical inductive device, the axis of the main winding post 103 is perpendicular to the horizontal plane, the first end plate 104 is located at the bottom of the main winding post 103, and the second end plate 105 is located at the top of the main winding post 103. All the auxiliary winding portions 11 at this time are connected to the side surface of the first end plate 104. Since all the windings 2 in the vertical inductor are sequentially arranged in a direction perpendicular to the horizontal plane, the input end and the output end of the windings 2 need to be led out to the auxiliary winding portion 11 in the vertical direction to wind the auxiliary coil 3.
In order to facilitate the winding 2 above to be led out to the auxiliary winding portion 11 and to limit the position of the lead wire not to be moved randomly to cause wire disconnection, the partition plate 101 and the partition plate 102 may be provided with a wire-passing limiting portion 106 corresponding to the auxiliary winding portion 11. In the present embodiment, the wire-passing stopper 106 is generally disposed near the upper side of the auxiliary winding portion 11, and may be directly above or obliquely above. The wire-passing limiting portions 106 corresponding to the same auxiliary wire-winding portion 11 and having different heights may form vertical channels or inclined channels.
The heights led out from the input end and the output end of each winding 2 may be different, and the number of the wire-passing limiting portions 106 corresponding to each auxiliary winding portion 11 may be set on the inductance skeleton 1 according to a winding manner designed in advance, but this may result in poor universality of the inductance skeleton 1 and low winding efficiency. Therefore, the inductance skeleton 1 in the present embodiment may be provided with the corresponding wire-passing limiting portion 106 on each of the partition plate 101 and the partition plate 102 corresponding to each of the auxiliary winding portions 11, so that the inductance skeleton 1 can be adapted to whatever winding form is adopted.
In this embodiment, the inductive device may also be a horizontal inductive device, as shown in fig. 5 to 7, in which the axis of the main winding post 103 is parallel to the horizontal plane, and the first end plate 104 is located on one side of the main winding post 103, and the second end plate 105 is located on the other side of the main winding post 103. In this case, a portion of the auxiliary winding portion 11 is connected to a lower side of the first end plate 104, and another portion of the auxiliary winding portion 11 is connected to a lower side of the second end plate 105. Since all the windings 2 in the horizontal inductor are sequentially arranged in the horizontal direction, and the auxiliary winding portions 11 are respectively disposed on the first end plate 104 and the second end plate 105, the input end and the output end of the windings 2 need to be led out to the respective auxiliary winding portions 11 along the axial direction of the main winding post 103 to wind the auxiliary coil 3.
In order to facilitate the winding 2 to be led out to the auxiliary winding portion 11 and to limit the position of the lead wire from moving randomly to cause wire disconnection, in this embodiment, the partition plate 101, the first end plate 104 and the second end plate 105 may be provided with wire-passing limiting portions 106 corresponding to the auxiliary winding portion 11. In the present embodiment, the wire-passing limiting portion 106 is generally horizontally disposed or slightly inclined with respect to the corresponding auxiliary wire-winding portion 11. Each of the wire-passing stoppers 106 corresponding to the same auxiliary winding portion 11 may form a horizontal passage or a relatively inclined passage. Also, the wire-passing stopper 106 is preferably provided at a side surface of the main wire winding part 10, not at a bottom surface, to prevent a short circuit risk caused by contact with a PCB board at the time of soldering.
Similarly, the number of the wire-passing limiting portions 106 corresponding to each auxiliary winding portion 11 may be set on the bobbin 1 according to a winding manner designed in advance, but this may result in poor versatility of the bobbin 1 and low winding efficiency. Therefore, the inductance framework 1 in this embodiment may be provided with corresponding wire-passing limiting portions 106 on the first end plate 104 or the second end plate 105 connected to each auxiliary winding portion 11 and on the corresponding partition plate 101, so that the inductance framework 1 can adapt to any winding form.
In this embodiment, the wire-passing limiting portion 106 may be a limiting notch, regardless of whether the vertical inductor device or the horizontal inductor device is used. The limiting notch is simple in structure, convenient to form and good in wire clamping effect.
As shown in fig. 1 to 7, in the present embodiment, the first magnetic core 4 is buckled on the first end plate 104, the second magnetic core 5 is buckled on the second end plate 105, and the first magnetic core 4 and the second magnetic core 5 form a closed magnetic field. In the present embodiment, the main winding leg 103 may be provided with a through insertion hole 103a, the first end plate 104 may be provided with a first fitting portion 104a for fitting the first magnetic core 4, the second end plate 105 may be provided with a second fitting portion 105a for fitting the second magnetic core, and the insertion hole 103a may communicate the first fitting portion 104a and the second fitting portion 105 a.
When the first core 4 is fitted into the first fitting portion 104a, and a part of the first core 4 is inserted into the insertion hole 103a, for example, the first core 4 has an E-shape, and the central extension of the E-shape is the central post 40, so that the central post 40 is inserted into the insertion hole 103 a. Meanwhile, a part of the second core 5 is inserted into the second fitting portion 105a, and a part of the second core 5 also extends into the insertion hole 103a, for example, the second core 5 may have an E-shape, and the central post 50 extends into the insertion hole 103a when the central post 50 extends from the middle of the E-shape. The first magnetic core 4 and the second magnetic core 5 have extensions on both sides thereof covering the periphery of the winding 2.
In this embodiment, in order to further adapt the inductor device to the chip mounting process, an adsorption plane may be further formed on the upper surface of the inductor device. For a vertical inductive device, the surface of the second magnetic core 5 can be used as a suction plane. For the horizontal type inductance device with the axis of the main winding post 103 parallel to the horizontal plane, most of the upper surface area is the winding 2, which is not flat enough, so that the adsorption structure 6 can be separately arranged in the inductance device, and the adsorption structure 6 can cover the winding slot 100 from above and can be detachably connected with the first magnetic core 4 and/or the second magnetic core 5 through clamping, magnetic connection and the like. Adsorption structure can provide the absorption plane up, makes the whole sucking disc that can be adsorbed by the suction cup and snatchs.
To sum up, inductance skeleton, induction system and lamps and lanterns that this application embodiment provided can show offset parasitic capacitance, restrain the high frequency noise to can be applicable to efficient paster assembly process.
In the embodiments of the present application, the difference between the embodiments is described in detail, and different optimization features between the embodiments can be combined to form a better embodiment as long as the differences are not contradictory, and further description is omitted here in view of brevity of the text.
The above are merely examples of the present application and are not intended to limit the present application. Various modifications and changes may occur to those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application should be included in the scope of the claims of the present application.

Claims (35)

1. An inductance skeleton is characterized by comprising a main winding part;
the winding device comprises a main winding part and a main winding part, wherein at least one winding groove is arranged in the main winding part, the winding groove is at least divided into two winding areas, and a wire passing channel is arranged between every two adjacent winding areas.
2. The inductance skeleton of claim 1, wherein two adjacent winding areas are separated by a partition board, and the wire passing channel is a wire passing slot disposed on the partition board.
3. The armature of claim 2, wherein the main winding portion has a main winding leg, all of the winding slots are aligned along an axis of the main winding leg and surround the main winding leg, and the winding areas are also aligned along an axis of the main winding leg and surround the main winding leg.
4. The armature of claim 3, wherein the splitter plate is fixedly connected to the primary winding leg.
5. The armature of claim 1, wherein at least two winding slots are disposed in the main winding portion, and adjacent winding slots are isolated from each other by a spacer.
6. The armature of claim 5, wherein the main winding portion has a main winding leg, all of the winding slots are aligned along an axis of the main winding leg and surround the main winding leg, and the winding areas are also aligned along an axis of the main winding leg and surround the main winding leg.
7. The armature of claim 6, wherein the separator plate and the separator plate are fixedly connected to the primary winding leg.
8. The armature of claim 6, further comprising an auxiliary winding portion;
the auxiliary winding part is connected with the bottom of the main winding part and protrudes out of the main winding part along the horizontal direction;
the side that supplementary winding part is decurrent is the face of weld, supplementary winding part is used for the winding to put can at least cover part the auxiliary coil of face of weld.
9. The inductor framework of claim 8, wherein the structure of the auxiliary winding portion is one or more of a cube, a cuboid, a cylinder, a prism or a prism table.
10. The armature of claim 3, wherein the primary winding portion further comprises a first end plate and a second end plate, the primary winding leg is disposed between the first end plate and the second end plate, an edge of each of the first end plate and the second end plate extends beyond the primary winding leg and forms a winding slot with the primary winding leg, and the winding slot is formed by at least a portion of the winding slot.
11. The armature of claim 6, wherein the primary winding portion further comprises a first end plate and a second end plate, the primary winding leg is disposed between the first end plate and the second end plate, an edge of each of the first end plate and the second end plate extends beyond the primary winding leg and forms a winding slot with the primary winding leg, and the winding slot is formed by at least a portion of the winding slot.
12. The armature of claim 11, wherein the axis of the primary winding leg is perpendicular to a horizontal plane, and the auxiliary winding portion is connected to a side of the first end plate.
13. The inductance skeleton of claim 12, wherein the partition board and the isolation board are each provided with a wire-passing limiting portion corresponding to the auxiliary winding portion.
14. The armature of claim 3, wherein the axis of the primary winding leg is parallel to a horizontal plane, and wherein a portion of the auxiliary winding portion is connected to the underside of the side of the first end plate and another portion of the auxiliary winding portion is connected to the underside of the side of the second end plate.
15. The armature of claim 6, wherein the axis of the primary winding leg is parallel to a horizontal plane, and wherein a portion of the auxiliary winding portion is connected to the underside of the side of the first end plate and another portion of the auxiliary winding portion is connected to the underside of the side of the second end plate.
16. The inductance skeleton of claim 15, wherein the partition plate, the first end plate and the second end plate are respectively provided with a wire-passing limiting portion corresponding to the auxiliary winding portion.
17. The inductance skeleton of claim 12 or 16, wherein the wire-passing limiting part is a limiting notch.
18. The inductance skeleton according to any one of claims 10 to 16, wherein a through insertion hole is provided in said main winding leg, a first fitting portion for fitting a magnetic core is provided in said first end plate, a second fitting portion for fitting a magnetic core is provided in said second end plate, and said insertion hole communicates said first fitting portion and said second fitting portion.
19. The inductance skeleton according to any one of claims 8 to 16, wherein a limiting structure is further disposed on the auxiliary winding portion, and the limiting structure is configured to prevent the auxiliary coil wound on the auxiliary limiting portion from being separated from the auxiliary winding portion.
20. The armature of claim 19, wherein the position-limiting structure is a position-limiting groove configured to receive a portion of the auxiliary winding.
21. The inductance skeleton of claim 20, wherein the extending direction of said limiting slot is the same as and/or perpendicular to the axial direction of said main winding post.
22. The armature of claim 19, wherein the auxiliary limiting portion extends from two symmetrical sides of the main winding portion.
23. An inductive device comprising a winding and an inductor former as claimed in any one of claims 1 to 22;
the winding is characterized in that the number of the windings is consistent with that of the winding slots, the windings comprise at least two coils which are sequentially connected in series, the number of the coils is consistent with that of the winding areas, each coil is of a multilayer structure from inside to outside, the coils are adjacent to each other, the coils are electrically connected through wiring sections, each coil is wound in the corresponding winding area, and the wiring sections are penetrated through wiring channels.
24. The inductance device according to claim 23, wherein said inductance skeleton further comprises an auxiliary winding portion connected to a bottom of said main winding portion and protruding from said main winding portion in a horizontal direction, a downward side of said auxiliary winding portion being a welding surface;
the inductance device also comprises an auxiliary coil, wherein the auxiliary coil is wound on the auxiliary winding part and covers part of the welding surface.
25. The inductive device of claim 24, wherein the winding and the auxiliary winding are formed by winding the same wire with an insulating sheath or by winding different wires with insulating sheaths.
26. The inductive device of claim 25, wherein each of said windings is formed by winding at least two of said auxiliary coils with a same wire having an insulating sheath.
27. The inductive device of claim 25, wherein the conductive wire with the insulating sheath is any one of a flat wire, an enameled wire, a multi-stranded wire, a triple-layer wire, and a covered wire.
28. The inductive device of claim 24, wherein at least one of said auxiliary coils is wound around one of said auxiliary winding portions individually.
29. The inductive device of claim 24, wherein at least one of said auxiliary coils is wound on a plurality of said auxiliary winding portions located on the same side of said main winding portion at the same time.
30. An induction device according to any one of claims 23 to 29, characterised in that said main winding portion has a main winding leg, all said winding slots being aligned along and around the axis of said main winding leg, said winding areas being also aligned along and around the axis of said main winding leg;
the main winding part also comprises a first end plate and a second end plate, the main winding post is positioned between the first end plate and the second end plate, the edges of the first end plate and the second end plate exceed the main winding post and form a winding slot together with the main winding post, and the winding slot is formed by at least one part of the winding slot;
the inductance device further comprises a first magnetic core and a second magnetic core, wherein the first magnetic core is buckled on the first end plate, and the second magnetic core is buckled on the second end plate.
31. The inductance device according to claim 30, wherein a through insertion hole is provided in said main winding post, a first fitting portion for fitting a magnetic core is provided in said first end plate, a second fitting portion for fitting a magnetic core is provided in said second end plate, and said insertion hole communicates said first fitting portion and said second fitting portion;
the first magnetic core is embedded in the first embedding portion, one part of the first magnetic core extends into the insertion hole, one part of the second magnetic core is embedded in the second embedding portion, and one part of the second magnetic core extends into the insertion hole.
32. The inductive device of claim 31, wherein the first magnetic core and the second magnetic core are both E-shaped, a central portion of the E-shape is a central post, and the central posts of the first magnetic core and the second magnetic core are both inserted into the insertion holes.
33. The inductive device of claim 32, wherein the axis of the primary winding leg is parallel to a horizontal plane;
the inductance device further comprises an adsorption structure, wherein the adsorption structure covers the winding slot from the upper side and is detachably connected with the first magnetic core and/or the second magnetic core.
34. The inductive device of claim 33, wherein the attraction structure is clamped to the first and/or second magnetic cores.
35. A lamp is characterized by comprising a lamp body, a light source module and a driving module;
the light source module and the driving module are both disposed on the lamp body and electrically connected to each other, the driving module includes a circuit board, and the inductance device of any one of claims 23 to 34 is disposed on the circuit board.
CN201921487305.4U 2019-09-09 2019-09-09 Inductance framework, inductance device and lamp Active CN210668053U (en)

Priority Applications (4)

Application Number Priority Date Filing Date Title
CN201921487305.4U CN210668053U (en) 2019-09-09 2019-09-09 Inductance framework, inductance device and lamp
PCT/CN2020/112837 WO2021047421A1 (en) 2019-09-09 2020-09-01 Inductance frame, inductance apparatus and light fixture
EP20862203.5A EP3975208A4 (en) 2019-09-09 2020-09-01 Inductance frame, inductance apparatus and light fixture
US17/565,291 US20220122763A1 (en) 2019-09-09 2021-12-29 Inductor framework, inductance device and luminaire

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201921487305.4U CN210668053U (en) 2019-09-09 2019-09-09 Inductance framework, inductance device and lamp

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110517870A (en) * 2019-09-09 2019-11-29 苏州欧普照明有限公司 Inductance framework, inductance device and lamps and lanterns
WO2021047421A1 (en) * 2019-09-09 2021-03-18 苏州欧普照明有限公司 Inductance frame, inductance apparatus and light fixture

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110517870A (en) * 2019-09-09 2019-11-29 苏州欧普照明有限公司 Inductance framework, inductance device and lamps and lanterns
WO2021047421A1 (en) * 2019-09-09 2021-03-18 苏州欧普照明有限公司 Inductance frame, inductance apparatus and light fixture

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