CN210665617U - Ultrasonic metal crack detector - Google Patents

Ultrasonic metal crack detector Download PDF

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Publication number
CN210665617U
CN210665617U CN201921306699.9U CN201921306699U CN210665617U CN 210665617 U CN210665617 U CN 210665617U CN 201921306699 U CN201921306699 U CN 201921306699U CN 210665617 U CN210665617 U CN 210665617U
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China
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support frame
ultrasonic
horizontal
metal crack
crack detector
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CN201921306699.9U
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Chinese (zh)
Inventor
覃献业
李胜首
黄波
罗兰德
李�荣
戴俊
吴智丁
何东阳
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Datang Hydropower Science and Technology Research Institute Co Ltd
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Datang Hydropower Science and Technology Research Institute Co Ltd
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Abstract

The utility model discloses an supersound metal crack detects machine, including horizontal slide bar, horizontal slide bar surface slidable mounting has two first sliders, and the horizontal slide bar surface is located position department slidable mounting has the second slider between two first sliders, fixed surface installs the lift support frame under the first slider, fixed surface installs ultrasonic detection probe under the second slider, the universal wheel is installed to lift support frame bottom, and the fixed centre gripping locating component that is provided with of the inboard surface lower extreme of lift support frame. The utility model does not need to manually hold the ultrasonic detection probe for detection, and can freely adjust the horizontal position of the ultrasonic detection probe, thereby greatly reducing the working intensity of people and improving the detection efficiency; the utility model discloses can realize detecting the metal material of different cross sections, and can carry out the regulation of ultrasonic testing probe height according to the metal material of different thickness, application scope is wide, and detects the precision height.

Description

Ultrasonic metal crack detector
Technical Field
The utility model relates to a metal detection equipment technical field especially relates to an supersound metal crack detects machine.
Background
Cracks that occur in metals under stress or environmental (or both). Micro-cracks and macro-cracks. The process of crack formation is called crack nucleation. The process of growing the microcracks and macrocracks under stress or environment (or both) is called crack propagation or crack growth. The cracks propagate to a certain extent, i.e. they cause breakage of the metal, whereby it is seen that the damage of the metal by the cracks is great and that the inspection of the cracks before the manufacture of the product is very important.
At present, when metal cracks are detected, people are required to hold the ultrasonic crack detector by hands to detect the metal cracks, so that the labor intensity of people is increased, and the detection data is possibly inaccurate and has certain defects.
Therefore, an ultrasonic metal crack detector is provided.
SUMMERY OF THE UTILITY MODEL
The utility model provides an supersound metal crack detects machine, aim at reduces people's working strength, improves the detection precision and the detection effect who detects the machine.
In order to realize the technical purpose, the technical effect is achieved, the utility model discloses a realize through following technical scheme:
the utility model provides an supersound metal crack detects machine, includes horizontal slide bar, horizontal slide bar surface slidable mounting has two first sliders, and the horizontal slide bar surface is located position department slidable mounting has the second slider between two first sliders, fixed surface installs lifting support frame under the first slider, fixed surface installs ultrasonic detection probe under the second slider, lock nut is installed to the equal screw thread of first slider and second slider front surface, the draw-in groove has been seted up to horizontal slide bar front surface, lock nut rear end and draw-in groove phase-match, the universal wheel is installed to lifting support frame bottom, and the fixed centre gripping locating component that is provided with of lifting support frame inboard surface lower extreme.
Preferably, in the ultrasonic metal crack detector, a casing is arranged at the top end of the second sliding block, and a display screen, a processor and a control switch are arranged in the casing.
Based on above-mentioned technical characteristics, the treater respectively with ultrasonic detection probe and display screen electric connection, ultrasonic detection probe detected data carries out signal processing through the treater and passes to the display screen, makes things convenient for people to carry out data statistics and data contrast.
Preferably, in the ultrasonic metal crack detector, the lifting support frame includes an outer loop bar and a rack slidably sleeved in the outer loop bar, a rotating shaft is rotatably installed on a side wall of the outer loop bar, a transmission gear is fixedly installed on an inner side of the rotating shaft, and the transmission gear is meshed with the rack.
Based on the technical characteristics, the transmission gear is driven to rotate by rotating the rotating shaft, so that the lifting of the rack is realized, the detection height of the ultrasonic detection probe is adjusted, and the ultrasonic detection probe is suitable for metal materials with different thicknesses.
Preferably, in the ultrasonic metal crack detector, a crank is fixedly mounted on the outer side of the rotating shaft.
Based on the technical characteristics, the height of the detection probe can be conveniently adjusted by people through the crank.
Preferably, in the ultrasonic metal crack detector, a bayonet lock is movably inserted into a position of the side wall of the lifting support frame, which is located right below the rotating shaft, and the surface of the bayonet lock is matched with the tooth groove of the rack.
Based on above-mentioned technical characteristic, through the setting of bayonet lock, realize dying to the card of rack, promoted lifting support frame's stability.
Preferably, in the ultrasonic metal crack detector, a pull ring is arranged outside the bayonet lock.
Based on the technical characteristics, the bayonet lock is convenient for people to draw out by arranging the pull ring.
Preferably, in the ultrasonic metal crack detector, the clamping and positioning assembly includes a vertical clamping plate fixedly mounted on the side wall of the lifting support frame, a sliding groove is formed in the center of the inner side surface of the vertical clamping plate, a horizontal pressing plate is slidably mounted in the sliding groove, and a spring is fixedly connected between the lower surface of the horizontal pressing plate and the lower surface of the sliding groove.
Based on the technical characteristics, the stable clamping and positioning of the metal materials with different thicknesses are realized by arranging the horizontal pressing plate and the vertical clamping plate which is arranged in a sliding manner with the horizontal pressing plate.
Preferably, in the ultrasonic metal crack detector, the inner side surface of the vertical clamping plate and the lower surface of the horizontal pressing plate are rotatably provided with a plurality of balls.
Based on above-mentioned technical characteristic, through setting up the ball, made things convenient for people to remove whole detection machine.
The utility model has the advantages that:
the utility model has simple and reasonable structure, the ultrasonic detection probe is movably arranged on the horizontal sliding rod, the manual holding of the ultrasonic detection probe for detection is not needed, and the horizontal position of the ultrasonic detection probe can be freely adjusted, thereby greatly reducing the working intensity of people and improving the detection efficiency; through setting up with horizontal sliding rod sliding connection's lift support frame, can realize detecting the metal material of different cross sections, and can carry out the regulation of ultrasonic testing probe height according to the metal material of different thickness, through setting up centre gripping locating component, realize the location to this detection machine, application scope is wide, and detects the precision height.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to these drawings without creative efforts.
Fig. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic view of the lifting support frame of the present invention;
FIG. 3 is the schematic view of the installation structure of the horizontal pressing plate of the present invention
In the drawings, the components represented by the respective reference numerals are listed below:
1-horizontal sliding bar; 2-a first slide; 3-a second slide block; 4-ultrasonic detection probe; 5-a clamping groove; 6-locking the nut; 7-lifting the supporting frame; 8-clamping and positioning components; 9-a machine shell; 10-a display screen; 11-a processor; 12-a control switch; 13-an outer loop bar; 14-a rack; 15-bayonet lock; 16-a rotating shaft; 17-a crank; 18-a tab; 19-vertical splints; 20-a horizontal press plate; 21-a ball; 22-a transmission gear; 23-a chute; 24-a spring; 25-universal wheel.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by a person of ordinary skill in the art without creative efforts belong to the protection scope of the present invention.
Referring to fig. 1-3, the present embodiment is an ultrasonic metal crack detector, including a horizontal sliding rod 1, two first sliding blocks 2 are slidably mounted on an outer surface of the horizontal sliding rod 1, a second sliding block 3 is slidably mounted on an outer surface of the horizontal sliding rod 1 between the two first sliding blocks 2, a lifting support frame 7 is fixedly mounted on a lower surface of the first sliding block 2, by providing the lifting support frame 7 slidably connected to the horizontal sliding rod 1, detection of metal materials with different cross sections can be achieved, and height adjustment of an ultrasonic detection probe 4 can be performed according to metal materials with different thicknesses, the lifting support frame 7 includes an outer loop bar 13 and a rack 14 slidably sleeved in the outer loop bar 13, a rotating shaft 16 is rotatably mounted on a side wall of the outer loop bar 13, a transmission gear 22 is fixedly mounted on an inner side of the rotating shaft 16, the transmission gear 22 is engaged with the rack, the transmission gear 22 is driven to rotate, so that the lifting of the rack 14 is realized, the adjustment of the detection height of the ultrasonic detection probe 4 is realized, the ultrasonic detection probe is suitable for metal materials with different thicknesses, the crank 17 is fixedly arranged on the outer side of the rotating shaft 16, the adjustment of the height of the ultrasonic detection probe 4 is facilitated for people by arranging the crank 17, the bayonet 15 is movably inserted in the position of the side wall of the lifting support frame 7, which is positioned under the rotating shaft 16, the surface of the bayonet 15 is matched with the tooth space of the rack 14, the clamping of the rack 14 is realized by arranging the bayonet 15, the stability of the lifting support frame 7 is improved, the pull ring 18 is arranged on the outer side of the bayonet 15, the bayonet 15 is conveniently drawn out by people by arranging the pull ring 18, the ultrasonic detection probe 4 is fixedly arranged on the lower surface of the second sliding block 3, the ultrasonic detection probe 4, the horizontal position of the ultrasonic detection probe 4 can be freely adjusted, the working strength of people is greatly reduced, the detection efficiency is improved, the front surfaces of the first sliding block 2 and the second sliding block 3 are respectively provided with a locking nut 6 by screw threads, the front surface of the horizontal sliding rod 1 is provided with a clamping groove 5, the rear end of the locking nut 6 is matched with the clamping groove 5, the bottom of the lifting support frame 7 is provided with a universal wheel 25, the lower end of the inner side surface of the lifting support frame 7 is fixedly provided with a clamping and positioning component 8, the detection machine is positioned by arranging the clamping and positioning component 8, the clamping and positioning component 8 comprises a vertical clamping plate 19 fixedly arranged on the side wall of the lifting support frame 7, the center of the inner side surface of the vertical clamping plate 19 is provided with a sliding groove 23, a horizontal pressing plate 20 is arranged in the sliding groove 23, a spring 24 is fixedly connected between the lower surface of the horizontal, the realization is to the stable centre gripping location of the metal material of different thickness, 3 tops of second slider are provided with casing 9, 19 inboard surfaces of vertical splint and the 20 lower surfaces of horizontal pressing plate all rotate and install a plurality of balls 21, through setting up ball 21, it removes to whole detection machine to have made things convenient for people, be provided with display screen 10 in the casing 9, treater 11 and control switch 12, treater 11 respectively with ultrasonic detection probe 4 and 10 electric connection of display screen, ultrasonic detection probe 4 detects data and carries out signal processing through treater 11 and pass to display screen 10, make things convenient for people to carry out data statistics and data contrast.
In the practical application of the utility model, when in use, people firstly loosen the locking nut 6, adjust the distance between the two lifting support frames 7 according to the cross section of the metal material, respectively attach the two vertical clamping plates 19 to the two side surfaces of the metal material, screw the locking nut 6 on the first sliding block 2, then the second slide block 3 is slid to adjust the position of the ultrasonic detection probe 4, after the position is adjusted to a proper position, lock nut 6 on the second slider 3 of screwing, the regulation of 4 positions of ultrasonic testing probe is accomplished the back, carries out the regulation of 4 heights of ultrasonic testing probe, extracts bayonet lock 15, rotates crank 17 to 4 to suitable high backs of ultrasonic testing probe, insert bayonet lock 15 can, at last people at the uniform velocity drive this detection machine along the metal material motion can, the utility model is simple in operation, detection effect is good, detection efficiency is high, and extensive applicability.
In the description herein, references to the description of "one embodiment," "an example," "a specific example," etc., mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The preferred embodiments of the present invention disclosed above are intended only to help illustrate the present invention. The preferred embodiments are not exhaustive and do not limit the invention to the precise embodiments disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and its practical applications, to thereby enable others skilled in the art to best understand the invention for and utilize the invention. The present invention is limited only by the claims and their full scope and equivalents.

Claims (8)

1. The utility model provides an supersound metal crack detects machine which characterized in that: comprises a horizontal sliding rod (1), two first sliding blocks (2) are arranged on the outer surface of the horizontal sliding rod (1) in a sliding way, and a second sliding block (3) is arranged on the outer surface of the horizontal sliding rod (1) at the position between the two first sliding blocks (2) in a sliding way, the lower surface of the first sliding block (2) is fixedly provided with a lifting support frame (7), the lower surface of the second sliding block (3) is fixedly provided with an ultrasonic detection probe (4), the front surfaces of the first sliding block (2) and the second sliding block (3) are both provided with a locking nut (6) in a threaded manner, a clamping groove (5) is formed in the front surface of the horizontal sliding rod (1), the rear end of the locking nut (6) is matched with the clamping groove (5), a universal wheel (25) is installed at the bottom of the lifting support frame (7), and a clamping and positioning component (8) is fixedly arranged at the lower end of the inner side surface of the lifting support frame (7).
2. The ultrasonic metal crack detector of claim 1, wherein: a shell (9) is arranged at the top end of the second sliding block (3), and a display screen (10), a processor (11) and a control switch (12) are arranged in the shell (9).
3. The ultrasonic metal crack detector of claim 1, wherein: lifting support frame (7) include overcoat pole (13) and slide rack (14) of cup jointing in overcoat pole (13), axis of rotation (16) are installed in overcoat pole (13) lateral wall rotation, axis of rotation (16) inboard fixed mounting has drive gear (22), drive gear (22) and rack (14) meshing.
4. The ultrasonic metal crack detector of claim 3, wherein: and a crank (17) is fixedly arranged on the outer side of the rotating shaft (16).
5. The ultrasonic metal crack detector of claim 3, wherein: a bayonet (15) is movably inserted at the position of the side wall of the lifting support frame (7) right below the rotating shaft (16), and the surface of the bayonet (15) is matched with the tooth groove of the rack (14).
6. The ultrasonic metal crack detector of claim 5, wherein: and a pull ring (18) is arranged on the outer side of the bayonet (15).
7. The ultrasonic metal crack detector of claim 1, wherein: centre gripping locating component (8) are including vertical splint (19) of fixed mounting at lift supports (7) lateral wall, spout (23) have been seted up at vertical splint (19) inboard surface center, slidable mounting has horizontal press plate (20) in spout (23), fixedly connected with spring (24) between horizontal press plate (20) lower surface and spout (23) lower surface.
8. The ultrasonic metal crack detector of claim 7, wherein: and a plurality of balls (21) are rotatably arranged on the inner side surface of the vertical clamping plate (19) and the lower surface of the horizontal pressing plate (20).
CN201921306699.9U 2019-08-13 2019-08-13 Ultrasonic metal crack detector Active CN210665617U (en)

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Application Number Priority Date Filing Date Title
CN201921306699.9U CN210665617U (en) 2019-08-13 2019-08-13 Ultrasonic metal crack detector

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Application Number Priority Date Filing Date Title
CN201921306699.9U CN210665617U (en) 2019-08-13 2019-08-13 Ultrasonic metal crack detector

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112082678A (en) * 2020-07-28 2020-12-15 江苏省特种设备安全监督检验研究院 Multi-degree-of-freedom self-adaptive stress detection probe clamp
CN112113903A (en) * 2020-09-20 2020-12-22 杭州市房屋安全鉴定检测中心有限公司 Structural crack detection device for building engineering
CN113063852A (en) * 2021-03-18 2021-07-02 河南光大工程质量检测有限公司 Steel structure performance detection device and detection method
CN113176341A (en) * 2021-04-25 2021-07-27 江西理工大学 Fixing device and method for acoustic emission probe in Brazilian split test
CN113418802A (en) * 2021-06-22 2021-09-21 安徽理工大学 Cement-based material production detection device
CN113984897A (en) * 2021-11-02 2022-01-28 上海艾柯检测科技有限公司 Device for detecting bonding defects of composite material

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112082678A (en) * 2020-07-28 2020-12-15 江苏省特种设备安全监督检验研究院 Multi-degree-of-freedom self-adaptive stress detection probe clamp
CN112113903A (en) * 2020-09-20 2020-12-22 杭州市房屋安全鉴定检测中心有限公司 Structural crack detection device for building engineering
CN113063852A (en) * 2021-03-18 2021-07-02 河南光大工程质量检测有限公司 Steel structure performance detection device and detection method
CN113063852B (en) * 2021-03-18 2024-05-28 河南光大工程质量检测有限公司 Steel structure performance detection device and detection method
CN113176341A (en) * 2021-04-25 2021-07-27 江西理工大学 Fixing device and method for acoustic emission probe in Brazilian split test
CN113418802A (en) * 2021-06-22 2021-09-21 安徽理工大学 Cement-based material production detection device
CN113984897A (en) * 2021-11-02 2022-01-28 上海艾柯检测科技有限公司 Device for detecting bonding defects of composite material
CN113984897B (en) * 2021-11-02 2023-12-22 上海艾柯检测科技有限公司 Device for detecting bonding defect of composite material

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