CN210652024U - Algae cake pressfitting drainage drying forming device - Google Patents

Algae cake pressfitting drainage drying forming device Download PDF

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Publication number
CN210652024U
CN210652024U CN201920484789.0U CN201920484789U CN210652024U CN 210652024 U CN210652024 U CN 210652024U CN 201920484789 U CN201920484789 U CN 201920484789U CN 210652024 U CN210652024 U CN 210652024U
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CN
China
Prior art keywords
algae
frame
forming disc
fixedly arranged
algae cake
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201920484789.0U
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Chinese (zh)
Inventor
王昶
姚建美
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Shandong Shuangyi Technology Co ltd
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Shandong Shuangyi Technology Co ltd
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Priority to CN201920484789.0U priority Critical patent/CN210652024U/en
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Publication of CN210652024U publication Critical patent/CN210652024U/en
Expired - Fee Related legal-status Critical Current
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Abstract

A pressing, draining, drying and forming device for algae cakes comprises a frame consisting of an upper frame and a plurality of stand columns, wherein an algae slurry tank is fixedly arranged on the upper frame of the frame, a lifting pressing unit is slidably arranged on the stand column in the middle of the frame, and a positioning frame is fixedly arranged on the stand column at the bottom of the frame; an algae cake forming disc is slidably arranged on the positioning frame, and an electric heating box for heating the algae cake forming disc is arranged below the positioning frame; the bottom of the lifting pressing unit is connected with the inner wall of the algae cake forming disc in a sliding and sealing manner, a drainage pump for discharging accumulated liquid in the algae cake forming disc is fixedly arranged on the lifting pressing unit, and the middle of the lifting pressing unit is hermetically and penetratingly provided with a feeding hose; one end of the feeding hose is communicated with the inside of the algae cake forming disc, and the other end of the feeding hose is communicated with the algae slurry tank. The device can realize algae thick liquid pressfitting, algae thick liquid filter flowing back and algae cake thermoforming function, is particularly useful for processing bold algae cake panel to one-time molding has shortened processing cycle, reduces because of transporting the cracked rejection rate of algae cake.

Description

Algae cake pressfitting drainage drying forming device
Technical Field
The utility model relates to an algae processing technology field relates to an algae deep processing equipment, especially relates to a dry forming device of algae cake pressfitting drainage.
Background
In recent years, due to rapid development of industry, dramatic increase of population, increased urbanization, severe environmental pollution and increased eutrophication degree of many water bodies in China, a large amount of algae, particularly blue algae, are propagated, and some water bodies even have severe blue algae bloom, directly affect the quality and the availability of the water bodies and harm the health of livestock and human beings. In the prior art, mechanical equipment is mostly adopted to filter algae in algae water, but concentrated filtered algae slurry is often treated in a direct landfill mode and the like, and the treatment mode easily causes secondary environmental pollution and resource waste, so that a device for deep processing of collected algae is urgently needed.
However, the current algae cake pressing device is mostly a small algae cake pressing machine, the pressed small algae cake is not suitable for occasions such as stadiums or parks where large-area algae cakes are needed to be laid for cultivating green plants, and the existing algae cake pressing machine often cannot have the functions of pressing, draining and heating and drying at the same time, and cannot meet the requirement of mass production of large algae cakes.
Through searching the published patents, the following patent documents most relevant to the technical scheme are found:
the utility model provides a this utility model discloses a marine alga system cake equipment (CN206866588U) this utility model discloses a marine alga system cake equipment, belong to marine alga processing equipment technical field, including the pay-off platform truck that sets gradually, shell the dish device, the cake watering device, just dewater the shaping device, dewatering device, loosening device and get the material platform truck, shell and be equipped with the manual work between dish device and the cake watering device and get the dish space, marine alga system cake equipment still includes the charging tray transfer bar, be equipped with the rack with the driving gear engaged with on the charging tray transfer bar, the interval is equipped with a plurality of claws that draw on the charging tray transfer bar, it articulates to install on the charging tray transfer bar to draw the claw, it is spacing that it all is equipped with a restriction claw that draws clockwise pivoted to draw to correspond each on. The utility model provides a material cake quality is poor, the low technical problem of production efficiency in the marine alga production, the wide application is in the marine alga processing.
Through searching and comparative analysis of published patents, the applicant believes that the technical schemes of pressing, liquid extracting, heating, drying and the like of the application are obviously different from the prior art, so that the novelty of the application is not influenced.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to overcome prior art's weak point, provide a dry forming device of algae cake pressfitting drainage, the device can realize that algae thick liquid pressfitting, algae thick liquid filter flowing back and algae cake heat shaping function, are particularly useful for processing massive algae cake panel, and the algae cake of being convenient for is laid by a large scale to one-time shaping has shortened processing cycle, has reduced because of the transportation jolts and has caused the cracked rejection rate of algae cake.
The utility model aims at realizing through the following technical scheme:
a pressing, draining, drying and forming device for algae cakes comprises a frame consisting of an upper frame and a plurality of stand columns, wherein an algae slurry tank is fixedly arranged on the upper frame of the frame, a lifting pressing unit is slidably arranged on the stand column in the middle of the frame, and a positioning frame is fixedly arranged on the stand column at the bottom of the frame; an algae cake forming disc is slidably arranged on the positioning frame, and an electric heating box for heating the algae cake forming disc is arranged below the positioning frame; the bottom of the lifting pressing unit is connected with the inner wall of the algae cake forming disc in a sliding and sealing manner, a drainage pump for discharging accumulated liquid in the algae cake forming disc is fixedly arranged on the lifting pressing unit, and the middle of the lifting pressing unit is hermetically and penetratingly provided with a feeding hose; one end of the feeding hose is communicated with the inside of the algae cake forming disc, and the other end of the feeding hose is communicated with the algae slurry tank.
The lifting pressing unit comprises a lifting plate, a drainage box and a cylinder, wherein the lifting plate is slidably sleeved on an upright post of the rack, a balancing weight and a vibrator are fixedly arranged at the top of the lifting plate, and the drainage box is fixedly arranged at the bottom of the lifting plate; the side wall of the drainage box is connected with the inner wall of the algae cake forming disc in a sliding and sealing way, a plurality of filter pipes which are communicated with the drainage box and the algae cake forming disc are fixedly arranged in the drainage box, and a drainage pipe communicated with a drainage pump is fixedly arranged in the drainage box; the cylinders are fixedly arranged at four corners of the bottom of the lifting plate, and the bottom of each cylinder is fixed and supported on the top surface of the positioning frame.
Moreover, the positioning frame is of a hollow structure, and a plurality of steel feeding rollers are rotatably arranged on the inner wall of the positioning frame at intervals; the top of the steel feeding roller supports the algae cake forming disc in a sliding way.
Moreover, both ends of the filter pipe are fixedly connected with the inner wall of the drainage box, wherein the bottom of the filter pipe penetrates through the drainage box and is communicated with the algae cake forming disc; the middle part of the filter pipe is provided with a drain hole communicated with the inside of the drain tank, and the bottom of the filter pipe is fixedly provided with a filter screen.
The upper part of the upright post is a polished rod, and the lower part of the upright post is a polygonal prism with the diameter larger than that of the polished rod; the lifting plate is slidably sleeved on the polish rod on the upper portion of the upright post, and the bottom surface of the lifting plate is limited by the top surface of the polygonal prism.
The utility model has the advantages and the technical effect be:
the utility model relates to an algae cake pressing, draining and drying forming device, which conveys concentrated algae slurry to the interior of an algae cake forming disc through an algae slurry tank and a feeding hose; the lifting power is provided for the lifting plate through the lifting motion of the cylinder piston, the lifting plate is driven to slide at the polished rod part of the upright post, and the limiting of the descending limit position is provided for the lifting plate through the top surface of the polygonal prism at the lower part of the upright post; the algae cake forming disc is supported in a sliding mode through a steel feeding roller in the positioning frame, the algae cake forming disc is convenient to assemble and disassemble, heat is transferred to the bottom of the algae cake forming disc through a gap of the steel feeding roller through an electric heating box, and algae slurry in the algae cake forming disc is subjected to heating and drying treatment; the algae cake forming disc is hermetically and slidably connected with the inside of the algae cake forming disc through the drainage box, the lower pressure of the lifting plate and the drainage box is increased through the balancing weight, and the algae cake in press forming and shaping inside the algae cake forming disc is vibrated and compacted through the vibrator; the accumulated liquid in the algae cake forming disc is discharged in the pressing process through a drainage pump, a drainage pipe and a filter pipe fixedly arranged in the drainage box, so that the vacuum liquid discharge treatment is realized; and finally, isolating the accumulated liquid and the algae scraps by a filter screen at the bottom of the filter pipe, and communicating the drainage box and the algae cake forming disc through a drainage hole in the filter pipe.
The utility model discloses a dry forming device of algae cake pressfitting drainage possesses the pressfitting simultaneously, flowing back and heating drying function, the processing cycle of algae cake manufacturing has been shortened, the broken possibility in the transportation between all kinds of processing equipment of algae cake has again been reduced, and can adjust balancing weight according to the density demand of algae cake, adjust the cylinder stroke and change the algae cake shaping dish of co-altitude not according to the thickness demand of algae cake, the great algae cake panel of specially adapted pressfitting area, the difficult problem of bulk algae cake batch production has been solved, be a dry forming device of algae cake pressfitting drainage that has higher creativity.
Drawings
FIG. 1 is a half-sectional view of the present invention;
FIG. 2 is an enlarged view of a portion of FIG. 1 at A;
in the figure: 1-upright column; 2-an upper frame; 3-a vibrator; 4-a balancing weight; 5-algae slurry tank; 6-a feed hose; 7-a vacuum pump; 8-a polish rod; 9-a lifting plate; 10-polygonal prism; 11-a cylinder; 12-a positioning frame; 13-an electric heating box; 14-forming a plate for the algae cakes; 15-a drainage tank; 16-a steel feed roll; 17-a drain pipe; 18-a drain pump; 19-a filter tube; 20-a drain hole; 21-a filter screen.
Detailed Description
For further understanding of the contents, features and effects of the present invention, the following embodiments will be exemplified in conjunction with the accompanying drawings. It should be noted that the present embodiment is illustrative, not restrictive, and the scope of the invention should not be limited thereby.
A pressing, draining, drying and forming device for algae cakes comprises a frame consisting of an upper frame 2 and a plurality of stand columns 1, wherein an algae slurry tank 5 is fixedly arranged on the upper frame of the frame, a lifting pressing unit is slidably arranged on the stand column in the middle of the frame, and a positioning frame 12 is fixedly arranged on the stand column at the bottom of the frame; an algae cake forming disc 14 is arranged on the positioning frame in a sliding way, and an electric heating box 13 for heating the algae cake forming disc is arranged below the positioning frame; the bottom of the lifting pressing unit is connected with the inner wall of the algae cake forming disc in a sliding and sealing manner, a drainage pump 18 for discharging accumulated liquid in the algae cake forming disc is fixedly arranged on the lifting pressing unit, and the middle of the lifting pressing unit is hermetically and penetratingly provided with a feeding hose 6; one end of the feeding hose is communicated with the inside of the algae cake forming disc, and the other end of the feeding hose is communicated with the algae slurry tank.
The lifting pressing unit comprises a lifting plate 9, a drainage box 15 and a cylinder 11, wherein the lifting plate is slidably sleeved on an upright post of the rack, a balancing weight 4 and a vibrator 3 are fixedly arranged at the top of the lifting plate, and the drainage box is fixedly arranged at the bottom of the lifting plate; the side wall of the drainage box is connected with the inner wall of the algae cake forming disc in a sliding and sealing way, a plurality of filter pipes 19 which are communicated with the drainage box and the algae cake forming disc are fixedly arranged in the drainage box, and a drainage pipe 17 communicated with a drainage pump is fixedly arranged in the drainage box; the cylinders are fixedly arranged at four corners of the bottom of the lifting plate, and the bottom of each cylinder is fixed and supported on the top surface of the positioning frame.
Moreover, the positioning frame is of a hollow structure, and a plurality of steel feeding rollers 16 are rotatably arranged on the inner wall of the positioning frame at intervals; the top of the steel feeding roller supports the algae cake forming disc in a sliding way.
Moreover, both ends of the filter pipe are fixedly connected with the inner wall of the drainage box, wherein the bottom of the filter pipe penetrates through the drainage box and is communicated with the algae cake forming disc; the middle part of the filter pipe is provided with a drain hole 20 communicated with the inside of the drain tank, and the bottom of the filter pipe is fixedly provided with a filter screen 21.
Moreover, the upper part of the upright post is a polished rod 8, and the lower part of the upright post is a polygonal prism 10 with the diameter larger than that of the polished rod; the lifting plate is slidably sleeved on the polish rod on the upper portion of the upright post, and the bottom surface of the lifting plate is limited by the top surface of the polygonal prism.
Additionally, the utility model discloses preferably, vacuum pump 7 is equipped with admittedly to the bottom of algae thick liquid jar, and the feed end of this vacuum pump communicates algae thick liquid jar, and the discharge end of vacuum pump communicates feeding hose.
Additionally, the utility model discloses preferred, electric heating box, vibrator, vacuum pump and drain pump all adopt the ripe product among the prior art.
For a more clear description of the embodiments of the present invention, the following provides an example:
when the algae cake pressing, draining and drying forming device is used, air is firstly introduced into the cylinder, the lifting plate is jacked up by the cylinder until the maximum stroke position of the cylinder is reached, then the empty algae cake forming disc is placed on the steel feeding roller of the positioning frame, and the position of the steel feeding roller is adjusted to enable the algae cake forming disc to be correspondingly positioned under the drainage box; then the air cylinder slowly deflates until the lifting plate descends to the top surface of the polygonal prism, the position of the algae cake forming disc needs to be carefully adjusted until the side wall of the algae cake forming disc is hermetically sleeved outside the drainage box; then starting a vacuum pump and a drainage pump, filling algae slurry into the algae cake forming disc through a feeding hose by an algae slurry tank, and draining accumulated liquid in a drainage box by the vacuum pump in the filling process, so that the pressure balance in a sealing area defined by the drainage box and the algae cake forming disc is ensured, and the effect of draining accumulated liquid is better when pressing the algae slurry; and finally, switching on a power supply of the electric heating box, starting the vibrator, vibrating, pressing and heating the concentrated algae slurry in the dried algae cake forming disc, and discharging gas generated in the heating process by a drainage pump.
It will be understood that modifications and variations can be made by persons skilled in the art in light of the above teachings and all such modifications and variations are considered to be within the scope of the invention as defined by the following claims.

Claims (5)

1. The utility model provides an algae cake pressfitting drainage drying forming device which characterized in that: the algae slurry tank is fixedly arranged on the upper frame of the frame, the lifting pressing unit is slidably arranged on the upright column in the middle of the frame, and the positioning frame is fixedly arranged on the upright column at the bottom of the frame; an algae cake forming disc is slidably mounted on the positioning frame, and an electric heating box for heating the algae cake forming disc is mounted below the positioning frame; the bottom of the lifting pressing unit is connected with the inner wall of the algae cake forming disc in a sliding and sealing manner, a drainage pump for draining accumulated liquid in the algae cake forming disc is fixedly arranged on the lifting pressing unit, and the middle of the lifting pressing unit is hermetically and penetratingly provided with a feeding hose; one end of the feeding hose is communicated with the inside of the algae cake forming disc, and the other end of the feeding hose is communicated with the algae slurry tank.
2. A press-fitting, draining and drying forming device for algae cakes as claimed in claim 1, wherein: the lifting pressing unit comprises a lifting plate, a drainage box and an air cylinder, wherein the lifting plate is slidably sleeved on an upright post of the rack, a balancing weight and a vibrator are fixedly arranged at the top of the lifting plate, and the drainage box is fixedly arranged at the bottom of the lifting plate; the side wall of the drainage box is connected with the inner wall of the algae cake forming disc in a sliding and sealing manner, a plurality of filter pipes for communicating the drainage box with the algae cake forming disc are fixedly arranged in the drainage box, and a drainage pipe communicated with a drainage pump is fixedly arranged in the drainage box; and cylinders are fixedly arranged at four corners of the bottom of the lifting plate, and the bottoms of the cylinders are fixed and supported on the top surface of the positioning frame.
3. A press-fitting, draining and drying forming device for algae cakes as claimed in claim 1, wherein: the positioning frame is of a hollow structure, and a plurality of steel feeding rollers are rotatably arranged on the inner wall of the positioning frame at intervals; the top of the steel feeding roller slidably supports the algae cake forming disc.
4. A press-fitting, draining and drying forming device for algae cakes as claimed in claim 2, wherein: both ends of the filter pipe are fixedly connected with the inner wall of the drainage box, wherein the bottom of the filter pipe penetrates through the drainage box and is communicated with the algae cake forming disc; the middle part of the filter pipe is provided with a drain hole communicated with the inside of the drain tank, and the bottom of the filter pipe is fixedly provided with a filter screen.
5. A press-fitting, draining and drying forming device for algae cakes as claimed in claim 2, wherein: the upper part of the upright post is a polished rod, and the lower part of the upright post is a polygonal prism with the diameter larger than that of the polished rod; the lifting plate is slidably sleeved on the polish rod on the upper portion of the upright post, and the bottom surface of the lifting plate is limited by the top surface of the polygonal prism.
CN201920484789.0U 2019-04-11 2019-04-11 Algae cake pressfitting drainage drying forming device Expired - Fee Related CN210652024U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201920484789.0U CN210652024U (en) 2019-04-11 2019-04-11 Algae cake pressfitting drainage drying forming device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201920484789.0U CN210652024U (en) 2019-04-11 2019-04-11 Algae cake pressfitting drainage drying forming device

Publications (1)

Publication Number Publication Date
CN210652024U true CN210652024U (en) 2020-06-02

Family

ID=70834449

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201920484789.0U Expired - Fee Related CN210652024U (en) 2019-04-11 2019-04-11 Algae cake pressfitting drainage drying forming device

Country Status (1)

Country Link
CN (1) CN210652024U (en)

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Granted publication date: 20200602