CN210651373U - Broken magnetic cutting device for processing nanocrystalline roll - Google Patents
Broken magnetic cutting device for processing nanocrystalline roll Download PDFInfo
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- CN210651373U CN210651373U CN201921306353.9U CN201921306353U CN210651373U CN 210651373 U CN210651373 U CN 210651373U CN 201921306353 U CN201921306353 U CN 201921306353U CN 210651373 U CN210651373 U CN 210651373U
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Abstract
The broken magnetic cutting device for processing the nanocrystalline rolls comprises a cylinder frame, a cylinder, an adjustable hob module and a lower adjustable module, wherein the cylinder is arranged at the upper end of the cylinder frame, the adjustable hob module comprises a tension sensor and a broken magnetic roller, the tension sensor is fixed on the cylinder frame through a connecting plate, the connecting plate is connected with the lower end of the cylinder, the broken magnetic roller is arranged below the tension sensor, and two ends of the broken magnetic roller are fixed on the connecting plate; the lower adjustable module comprises a main rolling shaft and a balance rolling shaft, the main rolling shaft is arranged below the magnetic crushing roller, the balance rolling shaft is arranged on one side of the main rolling shaft, and two ends of the balance rolling shaft are fixed on the cylinder frame; the utility model discloses can realize nanocrystalline coiled material mass production, production efficiency promotes and is showing, has solved present semi-manual work semi-automatization's inhomogeneous tight fracture problem of winding.
Description
Technical Field
The utility model relates to a processing field is rolled up to the nanocrystalline, and more specifically says, relates to nanocrystalline book processing is with garrulous magnetic cutting device.
Background
Nanocrystalline materials in magnetic materials have excellent characteristics such as high magnetic permeability, high saturation magnetic flux, low loss, and the like, and thus have wide applications in the fields of sensors, transformers, switching power supplies, and the like. Because the nanocrystalline material is rapidly quenched and cooled, stress is generated due to structural unbalance, and the magnetic property of the nanocrystalline is very sensitive to the stress, the stress in the material is eliminated through heat treatment, so that the magnetic property of the material is improved. In the heat treatment process of the nanocrystalline material, due to different curvature radiuses of the coil layers, the shrinkage of the inner layer and the outer layer is inconsistent, the stress release is uneven, and therefore the mechanical properties of the inner layer and the outer layer are different to a certain extent, and therefore, before the heat treatment, the coiled material needs to be wound in a specific mode to obtain excellent magnetic properties. At present, the nanocrystalline roll is easy to fold and break under tension in the winding process, and the sliding roll is easy to scrap due to interlayer dislocation in the unwinding process, or the nanocrystalline strip is twisted to break and scrap in the unwinding error correction process, so that a magnetic cutting device capable of improving the processing quality of the nanocrystalline roll is needed.
SUMMERY OF THE UTILITY MODEL
In view of this, for solving above-mentioned prior art not enough, the utility model aims at providing a processing is rolled up with garrulous magnetism cutting device to nanocrystalline can realize nanocrystalline coiled material mass production, and production efficiency promotes to be showing, has solved present semi-manual work semi-automatization's inhomogeneous tight fracture problem of winding.
In order to achieve the above object, the utility model adopts the following technical scheme:
the magnetic crushing cutting device for machining the nanocrystalline rolls comprises a cylinder frame, a cylinder, an adjustable hob module and a lower adjustable module, wherein the cylinder is arranged at the upper end of the cylinder frame, the adjustable hob module comprises a tension sensor and a magnetic crushing roller, the tension sensor is fixed on the cylinder frame through a connecting plate, the connecting plate is connected with the lower end of the cylinder, the magnetic crushing roller is arranged below the tension sensor, and two ends of the magnetic crushing roller are fixed on the connecting plate; the lower adjustable module comprises a main rolling shaft and a balance rolling shaft, the main rolling shaft is arranged below the magnetic crushing roller, the balance rolling shaft is arranged on one side of the main rolling shaft, and two ends of the balance rolling shaft are fixed on the air cylinder frame.
Furthermore, a handle is arranged on the outer side of the connecting plate.
Further, the upper end of the cylinder is connected with a first motor.
Furthermore, a second motor for driving the main roller to rotate is mounted at the bottom of the cylinder frame.
Furthermore, a hob is arranged on the broken magnetic roller.
The utility model has the advantages that:
the utility model discloses a garrulous magnetism cutting device passes through the rotation of a plurality of roller bearings and carries and get into garrulous magnetism gyro wheel, by the epaxial pressure of tension sensor control, guarantees that the nanocrystalline book makes the ectonexine stress of nanocrystalline material equal through the cutting of hobbing cutter, can not produce the bad phenomenon of smooth book, off tracking in the follow-up course of working, can set up two sets of winding tight mechanisms in addition, further to the brilliant book rewinding cutting after the primary processing, avoid stress release inequality, improve the magnetic property of nanocrystalline material;
the utility model discloses the installation is dismantled conveniently, and the controllability is strong, and it is balanced to handle through garrulous magnetism cutting can ensure inside and outside tension, can solve the nanocrystalline and put the problem of coiling tightly easy fracture, realizes solving present semi-artificial semi-automatization's inhomogeneous winding fracture phenomenon problem, can improve the operating efficiency greatly and avoid the artificially uncontrollable factor who brings, can realize nanocrystalline coiled material mass production, and production efficiency promotes and is showing, the control system management and control that becomes more meticulous.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
FIG. 1 is a schematic view of a magnetic chopping cutting apparatus;
FIG. 2 is a side view of the magnetic fragmenting cutting apparatus;
reference numerals: 1. the automatic grinding device comprises a cylinder frame, 2, a cylinder, 3, an adjustable hob module, 4, a lower adjustable module, 5, a tension sensor, 6, a broken magnetic roller, 7, a connecting plate, 8, a main roller, 9, a balance roller, 10, a handle, 11, a first motor, 12, a second motor, 13 and a hob.
Detailed Description
The following provides specific embodiments, which will further clearly, completely and specifically explain the technical solutions of the present invention. The present embodiment is the best embodiment based on the technical solution of the present invention, but the scope of the present invention is not limited to the following embodiments.
Example 1
The magnetic crushing cutting device for processing the nanocrystalline rolls comprises a cylinder frame 1, a cylinder 2, an adjustable hob module 3 and a lower adjustable module 4, wherein the cylinder 2 is arranged at the upper end of the cylinder frame 1, the upper end of the cylinder 2 is connected with a first motor 11, the adjustable hob module 3 comprises a tension sensor 5 and a magnetic crushing roller 6, the tension sensor 5 is fixed on the cylinder frame 1 through a connecting plate 7, the connecting plate 7 is connected with the lower end of the cylinder 2, and a handle 10 is arranged on the outer side of the connecting plate 7; a hob 13 is arranged on the broken magnetic roller 6, the broken magnetic roller 6 is arranged below the tension sensor 5, and two ends of the broken magnetic roller are fixed on the connecting plate 7; the lower adjustable module 4 comprises a main roller 8 and a balance roller 9, the main roller 8 is arranged below the magnetism crushing roller 6, the balance roller 9 is arranged on one side of the main roller 8, two ends of the balance roller are fixed on the cylinder frame 1, and a second motor 12 for driving the main roller 8 to rotate is arranged at the bottom of the cylinder frame 1;
the utility model discloses a cooperation between a plurality of roller bearings between adjustable hobbing cutter module 3 and lower adjustable module 4 adopts and tightens up the technology mode from inside to outside, can ensure inside and outside tension equilibrium, can solve the nanocrystalline and put the problem that the winding is tight easy to split, realize solving the inhomogeneous winding fracture phenomenon problem of present semi-manual semi-automatization, can improve the operating efficiency greatly and avoid the uncontrollable factor that the people brought, can realize nanocrystalline coiled material mass production, production efficiency promotes and is showing, control system is refined management and control;
the pressure on each shaft is controlled through the tension sensor in the broken magnetic cutting process, the fact that the nanocrystalline roll enables the stress of the inner layer and the outer layer of the nanocrystalline material to be equal through cutting of the hob 13 is guaranteed, the bad phenomena of roll slipping and deviation cannot occur in the subsequent processing process, meanwhile, two sets of broken magnetic cutting devices can be further arranged, rewinding cutting can be further conducted on the nanocrystalline roll after one-time processing, uneven stress release is avoided, and the magnetic performance of the nanocrystalline material is improved.
The working principle of the utility model is as follows:
the second motor 12 drives the main roller 8 to rotate, the cylinder 2 drives the broken magnetic roller 6 to move up and down through the tension sensor 5, and the processing of the broken magnetic roller 6 enables the stress of the inner layer and the outer layer of the nanocrystalline material to be equal: the cutting process is completed by the hob 13 on the broken magnetic roller 6, the nanocrystalline roll raw materials are ensured to rotate mutually between the shafts, the phenomena of folding, breaking and the like are avoided, tension sensors are often arranged between the shafts, and signals of the sensors are fed back to the tension sensor 5 of the main roller 8, so that the pressure of the process is controlled.
Example 2
The magnetic crushing cutting device for processing the nanocrystalline rolls is provided with two groups of magnetic crushing cutting devices, wherein each group of magnetic crushing cutting devices comprises a cylinder frame 1, a cylinder 2, an adjustable hob module 3 and a lower adjustable module 4 as shown in figures 1 and 2, the cylinder 2 is arranged at the upper end of the cylinder frame 1, the upper end of the cylinder 2 is connected with a first motor 11, the adjustable hob module 3 comprises a tension sensor 5 and a magnetic crushing roller 6, the tension sensor 5 is fixed on the cylinder frame 1 through a connecting plate 7, the connecting plate 7 is connected with the lower end of the cylinder 2, and a handle 10 is arranged on the outer side of the connecting plate 7; a hob 13 is arranged on the broken magnetic roller 6, the broken magnetic roller 6 is arranged below the tension sensor 5, and two ends of the broken magnetic roller are fixed on the connecting plate 7; the lower adjustable module 4 comprises a main roller 8 and a balance roller 9, the main roller 8 is arranged below the magnetism crushing roller 6, the balance roller 9 is arranged on one side of the main roller 8, two ends of the balance roller are fixed on the cylinder frame 1, and a second motor 12 for driving the main roller 8 to rotate is arranged at the bottom of the cylinder frame 1;
the utility model discloses a cooperation between a plurality of roller bearings between adjustable hobbing cutter module 3 and lower adjustable module 4 adopts and tightens up the technology mode from inside to outside, can ensure inside and outside tension equilibrium, can solve the nanocrystalline and put the problem that the winding is tight easy to split, realize solving the inhomogeneous winding fracture phenomenon problem of present semi-manual semi-automatization, can improve the operating efficiency greatly and avoid the uncontrollable factor that the people brought, can realize nanocrystalline coiled material mass production, production efficiency promotes and is showing, control system is refined management and control;
the pressure on each shaft is controlled through the tension sensor in the broken magnetic cutting process, the fact that the nanocrystalline roll enables the stress of the inner layer and the outer layer of the nanocrystalline material to be equal through cutting of the hob 13 is guaranteed, the bad phenomena of roll slipping and deviation cannot occur in the subsequent processing process, meanwhile, two sets of broken magnetic cutting devices can be further arranged, rewinding cutting can be further conducted on the nanocrystalline roll after one-time processing, uneven stress release is avoided, and the magnetic performance of the nanocrystalline material is improved.
The utility model discloses a theory of operation as follows sets up two sets of garrulous magnetic cutting equipment:
the second motor 12 of the first group of magnetic cutting equipment drives the main roller 8 to rotate, the cylinder 2 drives the magnetic crushing roller 6 to move up and down through the tension sensor 5, and the processing of the magnetic crushing roller 6 enables the stress of the inner layer and the outer layer of the nanocrystalline material to be equal: the cutting process is completed by the hob 13 on the broken magnetic roller 6, the nanocrystalline roll raw materials are ensured to rotate between the shafts, the phenomena of folding, breaking and the like are avoided, tension sensors are often arranged between the shafts, and signals of the sensors are fed back to the tension sensor 5 of the main roller 8, so that the pressure of the process is controlled; the working process of the second group of magnetic cutting equipment is the same as that of the first group of magnetic cutting equipment, and the semi-finished products processed by the first group of magnetic cutting equipment are processed continuously to ensure the quality of the semi-finished products.
The essential features, the basic principle and the advantages of the invention have been shown and described above. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments, and the above embodiments and descriptions are only illustrative of the principles of the present invention, and that the present invention can be modified in various ways according to the actual situation without departing from the spirit and scope of the present invention, and these modifications and improvements are all within the scope of the present invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (5)
1. The magnetic crushing cutting device for machining the nanocrystalline rolls is characterized by comprising a cylinder frame (1), a cylinder (2), an adjustable hob module (3) and a lower adjustable module (4), wherein the cylinder (2) is arranged at the upper end of the cylinder frame (1), the adjustable hob module (3) comprises a tension sensor (5) and a magnetic crushing roller (6), the tension sensor (5) is fixed on the cylinder frame (1) through a connecting plate (7), the connecting plate (7) is connected with the lower end of the cylinder (2), the magnetic crushing roller (6) is arranged below the tension sensor (5), and two ends of the magnetic crushing roller are fixed on the connecting plate (7); the lower adjustable module (4) comprises a main rolling shaft (8) and a balance rolling shaft (9), the main rolling shaft (8) is arranged below the magnetic crushing roller (6), the balance rolling shaft (9) is arranged on one side of the main rolling shaft (8), and two ends of the balance rolling shaft are fixed on the air cylinder frame (1).
2. The magnetic crushing and cutting device for processing the nanocrystalline rolls according to claim 1, characterized in that a handle (10) is arranged on the outer side of the connecting plate (7).
3. The magnetic crushing and cutting device for the nanocrystalline roll processing according to claim 1, characterized in that a first motor (11) is connected to the upper end of the cylinder (2).
4. The magnetic crushing and cutting device for processing the nanocrystalline rolls according to claim 1, characterized in that a second motor (12) for driving the main roller (8) to rotate is installed at the bottom of the cylinder frame (1).
5. The magnetic cutting device for processing the nanocrystalline rolls according to claim 1, wherein a hob (13) is arranged on the magnetic crushing roller (6).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921306353.9U CN210651373U (en) | 2019-08-13 | 2019-08-13 | Broken magnetic cutting device for processing nanocrystalline roll |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921306353.9U CN210651373U (en) | 2019-08-13 | 2019-08-13 | Broken magnetic cutting device for processing nanocrystalline roll |
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| Publication Number | Publication Date |
|---|---|
| CN210651373U true CN210651373U (en) | 2020-06-02 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921306353.9U Expired - Fee Related CN210651373U (en) | 2019-08-13 | 2019-08-13 | Broken magnetic cutting device for processing nanocrystalline roll |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111976039A (en) * | 2020-08-20 | 2020-11-24 | 苏州安洁科技股份有限公司 | Nano wafer knife stamping method without loss of inductance |
-
2019
- 2019-08-13 CN CN201921306353.9U patent/CN210651373U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111976039A (en) * | 2020-08-20 | 2020-11-24 | 苏州安洁科技股份有限公司 | Nano wafer knife stamping method without loss of inductance |
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| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20200602 Termination date: 20210813 |
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| CF01 | Termination of patent right due to non-payment of annual fee |