CN210649436U

CN210649436U - Bumper punching and welding all-in-one machine

Info

Publication number: CN210649436U
Application number: CN201921721855.8U
Authority: CN
Inventors: 蒋启慧
Original assignee: Suzhou Changhai Machinery Co Ltd
Current assignee: Suzhou Changhai Machinery Co Ltd
Priority date: 2019-10-15
Filing date: 2019-10-15
Publication date: 2020-06-02
Anticipated expiration: 2029-10-15

Abstract

The utility model discloses a bumper punching and welding integrated machine, which comprises a machine body box, wherein a movable platform is arranged inside the machine body box, a moving mechanism is arranged at the bottom of the movable platform, a bumper main body is arranged on the upper end surface of the movable platform through a support frame part, welding parts are arranged on the left side wall and the right side wall of the machine body box, and a punching mechanism is arranged at the top of the machine body box, the bumper punching and welding integrated machine achieves the effects of improving the bumper processing quality and reducing the influence of punching holes on the surface of the bumper by arranging a cushion pad, a punching frame, a punching groove and the like, solves the problem that the prior punching and welding integrated machine carries out punching and welding processing on the bumper, greatly improves the processing efficiency, but the punching mechanism easily exerts influence on the periphery of the punching position of the bumper when punching holes, so as to cause the surface of the bumper to deform, the production and processing quality of the bumper is affected.

Description

Bumper punching and welding all-in-one machine

Technical Field

The utility model relates to a bumper processing technology field specifically is a bumper dashes and welds all-in-one.

Background

After the automobile bumper is formed, various workpieces such as radars, headlights, fog lamps and the like need to be assembled, various mounting positions such as a radar support, a headlight support and a fog lamp support are firstly processed for the purpose, the supports are formed into a whole with the automobile bumper after semi-finished products are pasted, positioned and welded, the traditional processing method is completed manually, however, the manual production efficiency is low, the welding and assembling quality can be changed due to the working experience of different technicians, and the quality of finished products is unstable.

The existing punching and welding integrated machine carries out punching and welding processing on the bumper, the processing efficiency is greatly improved, but when a punching mechanism punches a hole, the periphery of the punching position of the bumper is easily affected, the surface of the bumper is deformed, and the production and processing quality of the bumper is affected.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a bumper dashes and welds all-in-one to solve the problem that proposes among the above-mentioned background art.

In order to achieve the above object, the utility model provides a following technical scheme:

the utility model provides a bumper punching and welding all-in-one, includes the organism case, the inside of organism case is provided with the mobile station, the bottom of mobile station is provided with moving mechanism, be provided with the bumper main part through support frame part on the up end of mobile station, be provided with welded part on the left and right sides wall of organism case, the top of organism case is provided with the mechanism of punching a hole.

Preferably, the moving mechanism comprises a moving seat, the moving seat is fixedly mounted at the bottom of the inner wall of the machine body box in a bilateral symmetry manner, a plurality of moving blocks are arranged inside the moving seat, the moving blocks are fixedly mounted at the bottom of the moving platform, symmetrically distributed motors are fixedly mounted on the rear end face of the machine body box, a lead screw is fixedly mounted at the output end of the motor, the lead screw is rotatably mounted inside the machine body box, the lead screw is located inside the moving seat, and the moving blocks are arranged on the lead screw.

Preferably, the support frame part comprises a first support frame and a second support frame, the first support frame and the second support frame are arranged on the upper end face of the mobile station, the shape height of the first support frame and the shape height of the second support frame are matched with the main body of the bumper, and the upper end faces of the first support frame and the second support frame are provided with cushion pads.

Preferably, the welding part comprises an electric push rod, the electric push rod is fixedly installed on the end faces of the left side and the right side of the machine body box, an installation plate is fixedly installed at the output end of the electric push rod, and an ultrasonic welding head is fixedly installed on the opposite face of the installation plate.

Preferably, the mechanism of punching a hole includes first pneumatic cylinder, first pneumatic cylinder fixed mounting is at the top of organism case, the output fixed mounting of first pneumatic cylinder has the crane, the below of crane is provided with the fixed plate, be provided with a plurality of symmetric distribution's connecting rod between fixed plate and the crane, fixed mounting has a plurality of second pneumatic cylinder on the up end of fixed plate, the output fixed mounting of second pneumatic cylinder has the head of punching a hole.

Preferably, a punching frame is fixedly mounted at a position corresponding to the punching head on the lower end face of the fixing plate, a punching groove is formed in the bottom of the punching frame and is matched with the punching head, and a gasket is arranged on the punching frame.

Compared with the prior art, the beneficial effects of the utility model are that: a bumper punching and welding integrated machine drives a lead screw to rotate through the operation of a motor, so that a moving block moves in a moving seat, so as to drive a moving platform to move, punching and welding are sequentially carried out through all welding parts and a punching mechanism, the irregular shape of a bumper body is adapted through the arrangement of a first support frame and a second support frame, the bumper body is stably placed and processed by matching with the flexible arrangement of a cushion pad, the stability is improved, a mechanical arm is additionally arranged on the outer side of the bumper body and used for carrying the welding parts, after the welding parts are in aligned contact with the bumper body, an ultrasonic welding head is driven to move and contact through an electric push rod, an ultrasonic welding machine externally connected with ultrasonic waves generates high-frequency vibration through ultrasonic waves to carry out welding, the first pneumatic cylinder drives the welding head to ascend and descend, the second pneumatic cylinder drives the punching head to punch holes, and the punching frame is matched, the punching frame plays an auxiliary supporting role for the bumper main body, when the punching head punches a hole, the punching frame is stressed, deformation influence of the punching hole on the periphery of the punching position of the bumper main body is reduced, and therefore the punching effect and the machining quality of the bumper main body are improved. The utility model relates to a bumper dashes and welds all-in-one, through setting up the blotter, punch a hole frame and punching groove etc. have reached and have improved bumper processingquality, reduce the effect of punching a hole to bumper surface influence, solved present dashes and welds all-in-one and dash and weld the processing to the bumper, machining efficiency improves greatly, but the mechanism of punching a hole wherein is when punching a hole, exert the influence around the position of punching a hole of bumper easily, lead to bumper surface to take place deformation, influence the production processingquality's of bumper problem.

Drawings

FIG. 1 is a schematic structural view of a bumper punching and welding integrated machine;

FIG. 2 is a schematic structural view of a moving mechanism in the bumper punching and welding integrated machine;

FIG. 3 is a schematic view of a structure at A in the bumper punching and welding integrated machine.

In the figure: 1-machine body box, 2-moving table, 3-moving seat, 4-moving block, 5-screw rod, 6-motor, 7-first supporting frame, 8-second supporting frame, 9-buffer cushion, 10-bumper body, 11-electric push rod, 12-mounting plate, 13-ultrasonic welding head, 14-lifting frame, 15-first pneumatic cylinder, 16-connecting rod, 17-fixing plate, 18-second pneumatic cylinder, 19-punching head, 20-punching frame, 21-punching groove and 22-gasket.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1 to 3, the present invention provides a technical solution: the utility model provides a bumper punching and welding all-in-one, includes organism case 1, the inside of organism case 1 is provided with mobile station 2, the bottom of mobile station 2 is provided with moving mechanism, be provided with bumper main part 10 through support frame part on the up end of mobile station 2, be provided with the welding part on the wall of the left and right sides of organism case 1, the top of organism case 1 is provided with the mechanism of punching a hole.

The moving mechanism comprises a moving seat 3, the moving seat 3 is fixedly installed at the bottom of the inner wall of the machine body box 1 in a bilateral symmetry mode, a plurality of moving blocks 4 are arranged inside the moving seat 3, the moving blocks 4 are fixedly installed at the bottom of the moving platform 2, symmetrically distributed motors 6 are fixedly installed on the rear end face of the machine body box 1, a lead screw 5 is fixedly installed at the output end of each motor 6, the lead screw 5 is rotatably installed inside the machine body box 1, the lead screw 5 is located inside the moving seat 3, and the moving blocks 4 are arranged on the lead screw 5.

The motor 6 is operated to drive the lead screw 5 to rotate, so that the moving block 4 moves in the moving seat 3, the moving table 2 is driven to move, and punching and welding processing is performed sequentially through each welding part and the punching mechanism.

The support frame component comprises a first support frame 7 and a second support frame 8, the first support frame 7 and the second support frame 8 are arranged on the upper end face of the mobile station 2, the shape heights of the first support frame 7 and the second support frame 8 are matched with the bumper main body 10, and cushion pads 9 are arranged on the upper end faces of the first support frame 7 and the second support frame 8.

Through the setting of first support frame 7 and second support frame 8, the irregular shape of adaptation bumper main part 10, the flexible setting of cooperation blotter 9 makes bumper main part 10 stably place the processing, has improved stability.

The welding part comprises an electric push rod 11, the electric push rod 11 is fixedly installed on the end faces of the left side and the right side of the machine body box 1, an installation plate 12 is fixedly installed at the output end of the electric push rod 11, and an ultrasonic welding head 13 is fixedly installed on the opposite face of the installation plate 12.

The manipulator is arranged on the outer side of the bumper body and used for carrying a welding part, after the welding part is in contraposition contact with the bumper body 10, the electric push rod 11 drives the ultrasonic welding head 13 to move and contact, and the ultrasonic welding head 13 is externally connected with an ultrasonic welding machine to generate high-frequency vibration through ultrasonic waves for welding.

The mechanism of punching a hole includes first

pneumatic cylinder

15, 15 fixed mounting of first pneumatic cylinder are at the top of organism case 1, the output fixed mounting of first pneumatic cylinder 15 has crane 14, crane 14's below is provided with fixed plate 17, be provided with the connecting rod 16 of a plurality of symmetric distribution between fixed plate 17 and the crane 14, fixed mounting has a plurality of second pneumatic cylinder 18 on the up end of fixed plate 17, the output fixed mounting of second pneumatic cylinder 18 has punching head 19.

The lifting frame 14 is driven by the first pneumatic cylinder 15 to ascend and descend, and the punching head 19 is driven by the second pneumatic cylinder 18 to perform punching operation.

A punching frame 20 is fixedly mounted at a position corresponding to the punching head 19 on the lower end face of the fixing plate 17, a punching groove 21 is formed in the bottom of the punching frame 20, the punching groove 21 is matched with the punching head 19, and a gasket 22 is arranged on the punching frame 20.

Through the removal of punching frame 20 cooperation moving platform 2 and the lift of fixed plate 17 for punching frame 20 plays the auxiliary stay effect to bumper main part 10, and when the punching head 19 punched a hole, punching frame 20 atress reduced the deformation influence around the punching position of punching a hole to bumper main part 10, thereby improved the processingquality of punching a hole effect and bumper main part 10.

It is obvious to a person skilled in the art that the invention is not restricted to details of the above-described exemplary embodiments, but that it can be implemented in other specific forms without departing from the spirit or essential characteristics of the invention. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.

Claims

1. The utility model provides a bumper punching and welding all-in-one, includes organism case (1), its characterized in that: the inside of organism case (1) is provided with mobile station (2), the bottom of mobile station (2) is provided with moving mechanism, be provided with bumper main part (10) through support frame part on the up end of mobile station (2), be provided with welded part on the left and right sides wall of organism case (1), the top of organism case (1) is provided with the mechanism of punching a hole.

2. The bumper punching and welding all-in-one machine according to claim 1, characterized in that: the moving mechanism comprises a moving seat (3), the moving seat (3) is fixedly installed at the bottom of the inner wall of the machine body box (1) in a bilateral symmetry mode, a plurality of moving blocks (4) are arranged inside the moving seat (3), the moving blocks (4) are fixedly installed at the bottom of the moving platform (2), symmetrically distributed motors (6) are fixedly installed on the rear end face of the machine body box (1), a lead screw (5) is fixedly installed at the output end of each motor (6), the lead screw (5) is rotatably installed inside the machine body box (1), the lead screw (5) is located inside the moving seat (3), and the moving blocks (4) are arranged on the lead screw (5).

3. The bumper punching and welding all-in-one machine according to claim 2, characterized in that: the support frame component comprises a first support frame (7) and a second support frame (8), the first support frame (7) and the second support frame (8) are arranged on the upper end face of the mobile station (2), the shape heights of the first support frame (7) and the second support frame (8) are matched with the bumper main body (10), and cushion pads (9) are arranged on the upper end faces of the first support frame (7) and the second support frame (8).

4. The bumper punching and welding all-in-one machine according to claim 3, characterized in that: the welding part comprises an electric push rod (11), the electric push rod (11) is fixedly installed on the end faces of the left side and the right side of the machine body box (1), an installation plate (12) is fixedly installed at the output end of the electric push rod (11), and an ultrasonic welding head (13) is fixedly installed on the opposite face of the installation plate (12).

5. The bumper punching and welding all-in-one machine according to claim 4, characterized in that: the mechanism of punching a hole includes first pneumatic cylinder (15), first pneumatic cylinder (15) fixed mounting is at the top of organism case (1), the output fixed mounting of first pneumatic cylinder (15) has crane (14), the below of crane (14) is provided with fixed plate (17), be provided with connecting rod (16) of a plurality of symmetric distribution between fixed plate (17) and crane (14), fixed mounting has a plurality of second pneumatic cylinder (18) on the up end of fixed plate (17), the output fixed mounting of second pneumatic cylinder (18) has head (19) of punching a hole.

6. The bumper punching and welding all-in-one machine according to claim 5, characterized in that: the punching device is characterized in that a punching frame (20) is fixedly mounted at the position corresponding to the punching head (19) on the lower end face of the fixing plate (17), a punching groove (21) is formed in the bottom of the punching frame (20), the punching groove (21) is matched with the punching head (19), and a gasket (22) is arranged on the punching frame (20).