CN210646997U - Lubricating coating device for high-temperature alloy wire take-up - Google Patents

Lubricating coating device for high-temperature alloy wire take-up Download PDF

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Publication number
CN210646997U
CN210646997U CN201921593555.6U CN201921593555U CN210646997U CN 210646997 U CN210646997 U CN 210646997U CN 201921593555 U CN201921593555 U CN 201921593555U CN 210646997 U CN210646997 U CN 210646997U
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lubricating coating
alloy wire
heating
wire
coating device
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Expired - Fee Related
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CN201921593555.6U
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Chinese (zh)
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庄锡龙
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Danyang Shenglong Electric Heating And Chemical Industry Co ltd
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Danyang Shenglong Electric Heating And Chemical Industry Co ltd
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Abstract

The utility model discloses a lubricating coating device for high-temperature alloy wire take-up, which belongs to the field of alloy wire production and aims to provide a lubricating coating device for high-temperature alloy wire take-up so as to solve the defects of low step, low efficiency and uneven coating of the existing alloy wire coating lubricating coating; the alloy wire lubricating coating device comprises three groups of heating devices, two groups of spraying devices, a detection device and a connecting pipe, wherein the two groups of spraying devices are respectively positioned between the two groups of heating devices and between the other heating device and the detection device.

Description

Lubricating coating device for high-temperature alloy wire take-up
Technical Field
The utility model relates to an alloy silk processing field, in particular to a lubricating coating device that is used for high temperature alloy silk to receive line.
Background
With the development of society, the living standard of people is continuously improved, the demand of people for alloys is also continuously improved, the most common alloys are nichrome, iron-chromium-aluminum alloy and copper-nickel alloy, and the most common usage of the nichrome, the iron-chromium-aluminum alloy and the copper-nickel alloy is to process alloy wires, in order to accelerate the processing speed of the alloy wires, people invent a lubricating coating device for taking up high-temperature alloy wires, and with the rapid development of science and technology, the requirements of people on the lubricating coating device for taking up the high-temperature alloy wires are continuously increased, so that the existing lubricating coating device for taking up the high-temperature alloy wires cannot meet the use requirements of people;
the existing lubricating coating device for high-temperature alloy wire take-up has certain disadvantages in use, firstly, impurities in the alloy wire are generally removed at high temperature when the existing lubricating coating device for high-temperature alloy wire take-up is used, the required steps are more, the processing efficiency is not high, secondly, the existing lubricating coating device for alloy wire coating generally has the condition that the coated lubricating layer is uneven and the spraying is incomplete easily in one-time spraying, so that the use effect of the alloy wire is influenced, and finally, impurities can fall into the coated lubricant when the existing lubricating coating device for alloy wire coating, so that the existing lubricating coating device for alloy wire take-up needs to be frequently processed by people, cannot be directly used and is troublesome.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide a lubricating coating device for high temperature alloy silk is received line can effectively solve the problem in the background art.
The above technical purpose of the present invention can be achieved by the following technical solutions:
a lubricating coating device for high-temperature alloy wire take-up comprises a box body, a rack, a wire feeding device, a wire rolling device and an industrial personal computer, wherein the box body is fixedly installed on the outer surface of the upper end of the rack;
the alloy wire lubricating coating device comprises three groups of heating devices, two groups of spraying devices, a detection device and a connecting pipe, wherein the two groups of spraying devices are respectively positioned between the two groups of heating devices and between the other heating device and the detection device, and one end of the detection device is connected with the heating device in the middle through the connecting pipe.
Through the alloy silk lubricating coating device who sets up, the alloy silk can be earlier through heating device heating and get into in the spraying coating after removing impurity during the use, then dry the surface of the alloy silk after the spraying, the alloy silk after the stoving can get into detection device and detect, carry out the additional spray to the alloy silk that misses after the detection, through direct coiling after heating device stoving again, need use other equipment to heat before the reduction alloy silk coating and need adopt the flow of equipment stoving alloy silk after the coating, and the machining efficiency is improved, and discharge after the alloy silk lubricating coating is dried, avoid appearing the condition of damaging because of the collision when the lubricating coating on alloy silk surface is not dry.
Further, heating device includes heating plate, advances the silk mouth, goes out silk mouth, heating pipe, small-size fan and blanking mouth, the vent has been seted up to the surface upper end of heating plate, small-size fan fixed mounting is in the inside of vent, the blanking mouth is seted up at the internal surface lower extreme of heating plate, the inside of heating plate is located and is provided with the heating mouth between advancing the silk mouth and going out the silk mouth, heating pipe fixed mounting is in the internal surface upper end of heating mouth.
Furthermore, the shapes of the wire inlet and the wire outlet are both in a circular truncated cone shape, and polishing stone rings are fixedly arranged on the inner surfaces of the wire inlet and the wire outlet.
Through the heating device who sets up, the last silk mouthful of heating device is with the equal round platform shape of silk outlet, and the inside of silk inlet and silk outlet has set up the stone ring of polishing moreover, and the alloy silk can pass the stone ring of polishing during the use to scrape the burr and the impurity on alloy silk surface, improve the smoothness on alloy silk surface, make coated lubricating coating more even, improve alloy silk lubricating coating's coating effect, thereby improve alloy silk's result of use.
Further, detection device is including detecting dish and three group's cameras, three groups the equal fixed mounting of camera is at the internal surface that detects the dish, the inside of camera is provided with bluetooth module, the camera passes through bluetooth module and is connected with the industrial computer.
Further, the spraying device comprises a spraying disc, a plurality of groups of spray heads and a storage cavity, the storage cavity is arranged inside the spraying disc and close to the outer side, and the spray heads are fixedly arranged on the inner surface of the spraying disc and are arranged in a plurality of groups.
Further, the feed cylinder has been seted up to upper end surface one side position of box, the below that the internal surface of box is located the feed cylinder is provided with the workbin, the lower extreme and the workbin intercommunication of going up the feed cylinder, the inside of going up the workbin is provided with the booster pump, the surface of going up the workbin passes through pipeline and the inside storage cavity intercommunication of spraying dish.
Through the two sets of spraying devices and the detection device that set up, the alloy silk after the spraying can pass through detection device's detection during the use, then next a set of spraying device remedies to the defect that detects to reduce the condition that the alloy silk surface does not coat lubricating coating, the coating is more comprehensive, and the coating effect is better.
Further, the inside wall of box is close to lower extreme position fixed mounting and has the slide rail, install the slide on the slide rail, the inside intermediate position fixed mounting of slide has the molecular sieve, the interior bottom fixed mounting of box has the delivery pump, the one end of delivery pump is passed through the pipeline and is connected with last workbin.
Through the molecular sieve and the delivery pump, the molecular sieve can filter the impurities of the alloy wires in the redundant lubricant after use, and the filtered lubricant is directly conveyed to the feeding box through the delivery pump for recycling, so that the steps of treating the lubricant by people are reduced, the processing speed of the alloy wires is increased, and the processing efficiency of the alloy wires can be further improved.
To sum up, the utility model discloses following beneficial effect has:
1. through the arranged alloy wire lubricating coating device, when in use, the alloy wire is heated by the heating device to remove impurities and then enters the spraying device, then the surface of the sprayed alloy wire is dried, the dried alloy wire enters the detection device to be detected, the leaked alloy wire is subjected to additional spraying after detection, and is directly wound after being dried by the heating device, so that the processes that other equipment is required to be used for heating before the alloy wire is coated and equipment is required to be used for drying the alloy wire after the alloy wire is coated are reduced, the processing efficiency is improved, the alloy wire lubricating coating is discharged after being dried, and the condition that the lubricating coating on the surface of the alloy wire is damaged due to collision when the lubricating coating is not dried is avoided;
2. through the arranged heating device, the shapes of the upper wire inlet and the wire outlet of the heating device are both in a round table shape, and the polishing stone ring is arranged inside the wire inlet and the wire outlet, so that the alloy wire can pass through the polishing stone ring when in use, thereby scraping burrs and impurities on the surface of the alloy wire, improving the smoothness of the surface of the alloy wire, enabling the coated lubricating coating to be more uniform, improving the coating effect of the alloy wire lubricating coating and further improving the use effect of the alloy wire;
3. by the two groups of spraying devices and the detection device, the alloy wire after being sprayed can be detected by the detection device when in use, and then the next group of spraying devices make up for the detected defects, so that the condition that no lubricating coating is coated on the surface of the alloy wire is reduced, the coating is more comprehensive, and the coating effect is better;
4. through the molecular sieve and the delivery pump that set up, the molecular sieve can filter the alloy silk impurity in the unnecessary emollient after using, and the emollient after the filtration is direct to be carried through the delivery pump and goes up material case in reuse, reduces the step that people handled emollient, improves the process velocity of alloy silk, can further improve the machining efficiency of alloy silk, and the whole lubricating coating device's that is used for high temperature alloy silk to receive the line structure is fairly simple moreover, and convenient operation satisfies people's operation requirement, and is comparatively practical.
Drawings
FIG. 1 is a schematic view of the overall structure of a lubricating coating device for taking up high-temperature alloy wires according to the present invention;
FIG. 2 is a partial structure diagram of the interior of the box body of the lubricating coating device for taking up the high-temperature alloy wires;
FIG. 3 is a structural diagram of a heating device in the lubricating coating device for taking up high-temperature alloy wires according to the present invention;
FIG. 4 is a cross-sectional view of a spraying device in a lubricating coating device for high-temperature alloy wire take-up according to the present invention;
FIG. 5 is a partial structure diagram of the interior of the spraying device of the lubricating coating device for taking up the high-temperature alloy wire of the present invention;
fig. 6 is a structural diagram of a detection device in a lubricating coating device for taking up a high-temperature alloy wire.
In the figure: 1. a box body; 2. a frame; 3. a wire feeder; 4. a wire winding device; 5. mounting a disc; 6. a connecting pipe; 7. heating the plate; 8. heating a tube; 9. a small fan; 10. a blanking port; 11. polishing the stone ring; 12. detecting a disc; 13. a camera; 14. a spray plate; 15. a spray head; 16. a material storage cavity; 17. feeding a material barrel; 18. feeding a material box; 19. a slide rail; 20. a slide plate; 21. a molecular sieve; 22. a delivery pump.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings.
In which like parts are designated by like reference numerals. It should be noted that the terms "front," "back," "left," "right," "upper" and "lower" used in the following description refer to directions in the drawings, and the terms "bottom" and "top," "inner" and "outer" refer to directions toward and away from, respectively, the geometric center of a particular component.
A lubricating coating device for high-temperature alloy wire take-up is disclosed, and comprises a box body 1, a rack 2, a wire feeding device 3, a wire rolling device 4 and an industrial personal computer, wherein the box body 1 is fixedly arranged on the outer surface of the upper end of the rack 2, the wire feeding device 3 and the wire rolling device 4 are positioned at two ends of the rack 2, mounting discs 5 are welded at the middle positions of two ends of the inner surface of the box body 1, and an alloy wire lubricating coating device is fixedly arranged between the two groups of mounting discs 5;
the alloy wire lubricating coating device comprises three groups of heating devices, two groups of spraying devices, a detection device and a connecting pipe 6, wherein the two groups of spraying devices are respectively positioned between the two groups of heating devices and between the other heating device and the detection device, and one end of the detection device is connected with the heating device at the middle position through the connecting pipe 6.
When the alloy wire lubricating coating device is used, the alloy wire can be heated by the heating device to remove impurities and then enters the spraying device during use, the surface of the sprayed alloy wire is dried, the dried alloy wire can enter the detection device to be detected, the alloy wire which is missed is subjected to supplementary spraying after detection, and the alloy wire is directly wound after being dried by the heating device, so that the processes that other equipment is needed to be used for heating before the alloy wire is coated and equipment is needed to be adopted for drying the alloy wire after the alloy wire is coated are reduced, the processing efficiency is improved, the alloy wire lubricating coating is discharged after being dried, and the condition that the lubricating coating on the surface of the alloy wire is damaged due to collision when the lubricating coating is not dried is avoided.
Heating device includes heating plate 7, advance the silk mouth, go out the silk mouth, heating pipe 8, small-size fan 9 and blanking mouth 10, the vent has been seted up to the surface upper end of heating plate 7, small-size fan 9 fixed mounting is in the inside of vent, the internal surface lower extreme at heating plate 7 is seted up to blanking mouth 10, the inside of heating plate 7 is located and is provided with the heating mouth between advancing the silk mouth and going out the silk mouth, 8 fixed mounting of heating pipe are in the internal surface upper end of heating mouth, impurity on the alloy silk and the unnecessary emollient that the heating produced can drop on molecular sieve 21 through blanking mouth 10.
Through the heating device who sets up, the last silk mouthful of heating device is with the equal round platform shape of silk outlet, and the inside of silk inlet and silk outlet has set up stone ring 11 of polishing moreover, and the alloy silk can pass stone ring 11 of polishing during the use to scrape the burr and the impurity on alloy silk surface, improve the smoothness on alloy silk surface, make coated lubricating coating more even, improve alloy silk lubricating coating's coating effect, thereby improve the result of use of alloy silk.
The shapes of the wire inlet and the wire outlet are both circular truncated cone shapes, and the inner surfaces of the wire inlet and the wire outlet are both fixedly provided with polishing stone rings 11.
Detection device is including detecting dish 12 and three group's cameras 13, and the equal fixed mounting of three group's cameras 13 is at the internal surface that detects dish 12, and the inside of camera 13 is provided with bluetooth module, and camera 13 passes through bluetooth module to be connected with the industrial computer, and the front end surface of industrial computer is provided with a plurality of groups button and display screen, the operation of the whole lubricating coating device of industrial computer control.
The spraying device comprises a spraying disc 14, a plurality of groups of spray heads 15 and a storage cavity 16, the storage cavity 16 is arranged inside the spraying disc 14 and is close to the outer side position, the spray heads 15 are fixedly arranged on the inner surface of the spraying disc 14, one ends of the spray heads 15 are connected with the storage cavity 16, and the lower end position inside the spraying disc 14 is located on two sides of the spray heads 15 and is provided with a liquid discharge port for discharging redundant lubricating liquid.
Through the two sets of spraying devices and the detection device that set up, the alloy silk after the spraying can pass through detection device's detection during the use, then next a set of spraying device remedies to the defect that detects to reduce the condition that the alloy silk surface does not coat lubricating coating, the coating is more comprehensive, and the coating effect is better.
An upper charging barrel 17 is arranged on one side of the outer surface of the upper end of the box body 1, an upper charging box 18 is arranged on the inner surface of the box body 1 and below the upper charging barrel 17, the lower end of the upper charging barrel 17 is communicated with the upper charging box 18, a booster pump is arranged inside the upper charging box 18, and the outer surface of the upper charging box 18 is communicated with a storage cavity 16 inside the spraying disc 14 through a pipeline.
The inner side wall of the box body 1 is fixedly provided with a slide rail 19 close to the lower end, the slide rail 19 is provided with a slide plate 20, the middle position inside the slide plate 20 is fixedly provided with a molecular sieve 21, the inner bottom surface of the box body 1 is fixedly provided with a delivery pump 22, and one end of the delivery pump 22 is connected with the feeding box 18 through a pipeline.
Through the molecular sieve 21 and the delivery pump 22 that set up, the molecular sieve 21 can filter the alloy silk impurity in the unnecessary emollient after using during the use, the emollient after the filtration is direct to be carried through the delivery pump 22 and is gone up reuse in the workbin 18, reduce the step that people handled the emollient, improve the process velocity of alloy silk, can further improve the machining efficiency of alloy silk, and the whole lubricating coating device's that is used for high temperature alloy silk to receive the line structure is fairly simple moreover, and convenient for operation satisfies people's operation requirement, and is comparatively practical.
It should be noted that, the utility model relates to a lubricating coating device for high-temperature alloy wire take-up, during the use, wire feeder 3 sends out the alloy wire, the alloy wire can pass the alloy wire lubricating coating device inside box 1, the alloy wire that has coated the lubricating coating is directly rolled out by wire rolling device 4, during the use, wire feeder 3 and wire rolling device 4 run synchronously, when the alloy wire runs in the alloy wire lubricating coating device, the alloy wire enters first group heating device to heat at first, contact with the polishing stone ring 11 on the wire inlet of the round platform shape when entering heating plate 7, remove the burr, the alloy wire can contact with the polishing stone ring 11 on the wire outlet of the round platform shape after heating, remove the impurity on the surface of the alloy wire, the impurity on the surface of the alloy wire enters first group spraying device after removing, spray head 15 starts to evenly spray the lubricant on the surface of the alloy wire, the sprayed alloy wire runs into a second group of heating devices, the coated lubricant is dried into a lubricating coating at high temperature, the dried alloy wire runs into a detection device, a camera 13 in the detection device shoots a picture, the shot picture is sent to an industrial personal computer, the industrial personal computer compares the shot picture with a standard picture, a position mark with nonstandard spraying exists, when the alloy wire enters the second group of spraying devices, a spray nozzle 15 sprays the alloy wire for the defect on the surface of the alloy wire, then the alloy wire is heated again by a third group of heating devices, the lubricating coating is dried and discharged, and the wire winding device 4 winds the sprayed alloy wire;
when the alloy wire lubricating coating device is used, the alloy wire is heated by the heating device to remove impurities and then enters the spraying device, the surface of the sprayed alloy wire is dried, the dried alloy wire enters the detection device to be detected, the leaked alloy wire is subjected to secondary spraying after detection, and the alloy wire is directly wound after being dried by the heating device, so that the processes that other equipment is required to be used for heating before the alloy wire is coated and equipment is required to be adopted for drying the alloy wire after the alloy wire is coated are reduced, the processing efficiency is improved, the alloy wire lubricating coating is discharged after being dried, and the condition that the lubricating coating on the surface of the alloy wire is damaged due to collision when the lubricating coating is not dried is avoided;
through the arranged heating device, the shapes of the upper wire inlet and the wire outlet of the heating device are both in a round table shape, the polishing stone ring 11 is arranged inside the wire inlet and the wire outlet, and the alloy wire can penetrate through the polishing stone ring 11 when in use, so that burrs and impurities on the surface of the alloy wire are scraped off, the smoothness of the surface of the alloy wire is improved, the coated lubricating coating is more uniform, the coating effect of the alloy wire lubricating coating is improved, and the use effect of the alloy wire is improved;
by the two groups of spraying devices and the detection device, the alloy wire after being sprayed can be detected by the detection device when in use, and then the next group of spraying devices make up for the detected defects, so that the condition that no lubricating coating is coated on the surface of the alloy wire is reduced, the coating is more comprehensive, and the coating effect is better;
through the molecular sieve 21 and the delivery pump 22 that set up, the molecular sieve 21 can filter the alloy silk impurity in the unnecessary emollient after using during the use, the emollient after the filtration is direct to be carried through the delivery pump 22 and is gone up reuse in the workbin 18, reduce the step that people handled the emollient, improve the process velocity of alloy silk, can further improve the machining efficiency of alloy silk, and the whole lubricating coating device's that is used for high temperature alloy silk to receive the line structure is fairly simple moreover, and convenient for operation satisfies people's operation requirement, and is comparatively practical.
The present embodiment is only for explaining the present invention, and it is not limited to the present invention, and those skilled in the art can make modifications to the present embodiment without inventive contribution as required after reading the present specification, but all of them are protected by patent laws within the scope of the claims of the present invention.

Claims (7)

1. The utility model provides a lubricating coating device for high temperature alloy silk is received line, includes box (1), frame (2), wire drive feed unit (3), rolls up silk device (4) and industrial computer, its characterized in that: the box body (1) is fixedly arranged on the outer surface of the upper end of the rack (2), the wire feeding device (3) and the wire winding device (4) are positioned at two ends of the rack (2), mounting discs (5) are welded in the middle positions of two ends of the inner surface of the box body (1), and an alloy wire lubricating coating device is fixedly arranged between the two groups of mounting discs (5);
the alloy wire lubricating coating device comprises three groups of heating devices, two groups of spraying devices, a detection device and a connecting pipe (6), the two groups of spraying devices are respectively positioned between the two groups of heating devices and between the other heating device and the detection device, and one end of the detection device is connected with the heating device at the middle position through the connecting pipe (6).
2. The lubricating coating device for high-temperature alloy wire take-up according to claim 1, is characterized in that: heating device includes heating plate (7), advances a mouthful, goes out a mouthful, heating pipe (8), small-size fan (9) and blanking mouth (10), the vent has been seted up to the surface upper end of heating plate (7), small-size fan (9) fixed mounting is in the inside of vent, the internal surface lower extreme at heating plate (7) is seted up in blanking mouth (10), the inside of heating plate (7) is located into and is provided with the heating mouth between a mouthful and the play silk mouth, heating pipe (8) fixed mounting is on the internal surface of heating mouth.
3. The lubricating coating device for high-temperature alloy wire take-up according to claim 2, is characterized in that: the shape of the wire inlet and the wire outlet is round table shape, and the inner surfaces of the wire inlet and the wire outlet are fixedly provided with polishing stone rings (11).
4. The lubricating coating device for high-temperature alloy wire take-up according to claim 1, is characterized in that: the detection device comprises a detection disc (12) and three groups of cameras (13), wherein the cameras (13) are fixedly mounted on the inner surface of the detection disc (12), a Bluetooth module is arranged inside the cameras (13), and the cameras (13) are connected with an industrial personal computer through the Bluetooth module.
5. The lubricating coating device for high-temperature alloy wire take-up according to claim 1, is characterized in that: the spraying device comprises a spraying disc (14), a plurality of groups of spray heads (15) and a storage cavity (16), wherein the storage cavity (16) is arranged inside the spraying disc (14) and is close to the outer side position, and the spray heads (15) are fixedly arranged on the inner surface of the spraying disc (14) and are connected with the storage cavity (16).
6. The lubricating coating device for high-temperature alloy wire take-up according to claim 5, is characterized in that: last feed cylinder (17) have been seted up to the upper end surface one side position of box (1), the below that the internal surface of box (1) is located feed cylinder (17) is provided with workbin (18), the lower extreme and last workbin (18) intercommunication of going up feed cylinder (17), the inside of going up workbin (18) is provided with the booster pump, the surface of going up workbin (18) passes through pipeline and the inside storage cavity (16) intercommunication of spraying dish (14).
7. The lubricating coating device for high-temperature alloy wire take-up according to claim 6, is characterized in that: the utility model discloses a feed box, including box (1), slide rail (19), slide rail (20), the inside wall of box (1) is close to lower extreme position fixed mounting, install slide (19) on slide rail (19), the inside intermediate position fixed mounting of slide (20) has molecular sieve (21), the interior bottom fixed mounting of box (1) has delivery pump (22), the one end of delivery pump (22) is passed through the pipeline and is connected with last workbin (18).
CN201921593555.6U 2019-09-24 2019-09-24 Lubricating coating device for high-temperature alloy wire take-up Expired - Fee Related CN210646997U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201921593555.6U CN210646997U (en) 2019-09-24 2019-09-24 Lubricating coating device for high-temperature alloy wire take-up

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Application Number Priority Date Filing Date Title
CN201921593555.6U CN210646997U (en) 2019-09-24 2019-09-24 Lubricating coating device for high-temperature alloy wire take-up

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112191429A (en) * 2020-10-12 2021-01-08 衡阳凌云特种材料有限公司 Insulating paint coating treatment device for high-strength chemical fiber insulating rope production
CN114260127A (en) * 2021-12-28 2022-04-01 胡乐毅 Water conservancy detects with environment-friendly hydrology cableway tanker aircraft

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112191429A (en) * 2020-10-12 2021-01-08 衡阳凌云特种材料有限公司 Insulating paint coating treatment device for high-strength chemical fiber insulating rope production
CN114260127A (en) * 2021-12-28 2022-04-01 胡乐毅 Water conservancy detects with environment-friendly hydrology cableway tanker aircraft
CN114260127B (en) * 2021-12-28 2023-08-25 株洲鸿顺建设工程质量检测有限公司 Environment-friendly hydrologic cableway oiling machine for water conservancy detection

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