CN210635701U - Lifting quantitative high-efficiency filling machine - Google Patents
Lifting quantitative high-efficiency filling machine Download PDFInfo
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- CN210635701U CN210635701U CN201921293752.6U CN201921293752U CN210635701U CN 210635701 U CN210635701 U CN 210635701U CN 201921293752 U CN201921293752 U CN 201921293752U CN 210635701 U CN210635701 U CN 210635701U
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- spray head
- filling
- filling machine
- elevating
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Abstract
The utility model discloses a lifting quantitative high-efficiency filling machine, which comprises filling equipment and conveying equipment; the filling equipment comprises a storage bin, an elastic guide pipe, a water suction pump and a spray head, wherein a flow sensor is arranged at a position, close to the spray head, in the elastic guide pipe, a distance sensor is arranged on the lower surface of the spray head, a spray head fixing seat is arranged on the periphery of the spray head, the spray head fixing seat is fixed on the movable end of a lifting mechanism, and the fixed end of the lifting mechanism is fixedly arranged on the lower surface of the storage bin; the conveying equipment comprises a conveying belt and packaging bottles which are arranged on the surface of the conveying belt at intervals, and a driving wheel of the conveying belt is in driving connection with a motor; the outer diameter of the nozzle is smaller than the inner diameter of the packaging bottle. The utility model discloses not only can reduce elevating system's working strength and the holistic energy consumption of equipment, can realize the quantitative filling of liquid material moreover, prevent that the filling in-process from producing the foam, can also improve filling speed, improve production efficiency.
Description
Technical Field
The utility model relates to a filling equipment technical field, concretely relates to high-efficient liquid filling machine of over-and-under type ration.
Background
The filling machines are used for filling liquid materials into containers, are products in packaging machines, are widely applied to industries such as food and chemical industry, can be divided into liquid filling machines, paste filling machines, powder filling machines and particle filling machines from the aspect of material packaging, and can be divided into semi-automatic filling machines and full-automatic filling machines from the aspect of production automation degree.
The bottom of a filling pipe of an existing liquid filling machine is provided with a liquid outlet, liquid flows into a packaging bottle under the action of gravity after flowing out from the outlet at the bottom of the filling pipe, foam is generated due to the fact that strong impact is generated between the liquid and the inner wall of the packaging bottle and between the liquid and the packaging bottle, the foam occupies a large amount of internal space of the packaging bottle, the filling amount of the liquid is influenced, and it is difficult to guarantee that each packaging bottle contains the liquid meeting the standard net content.
In addition, the mode that current liquid filling machine adopted elevating system to drive feed bin and first subassembly of filling wholly to remove to packing bottle mouthful department and carry out the canning usually has following shortcoming: 1. liquid falls into a packaging bottle from a packaging bottle opening under the action of gravity, so that the filling speed is low and the filling efficiency is low; 2. the liquid falls into the packaging bottle from the packaging bottle opening, and the large height difference causes the liquid to generate strong impact with the liquid in the bottle, which is one of the reasons for generating the foam mentioned above; 3. the lifting mechanism drives the stock bin and the filling head assembly to integrally move, so that the working strength of the lifting mechanism is increased, and the overall energy consumption of the equipment is higher.
Disclosure of Invention
The utility model aims at providing a high-efficient liquid filling machine of over-and-under type ration not only can reduce elevating system's working strength and the holistic energy consumption of equipment, can realize the quantitative filling of liquid material moreover, prevents to produce the foam in the filling process, can also improve filling speed, improves production efficiency.
In order to achieve the purpose of the invention, the technical scheme adopted by the utility model is as follows: a lifting quantitative high-efficiency filling machine comprises filling equipment and conveying equipment;
the filling equipment comprises a storage bin, an elastic guide pipe arranged at the bottom of the storage bin and communicated with the storage bin, a water suction pump arranged in the elastic guide pipe and a spray head arranged at the bottom of the elastic guide pipe, wherein a flow sensor is arranged at a position, close to the spray head, in the elastic guide pipe;
the conveying equipment comprises a conveying belt and packaging bottles which are arranged on the surface of the conveying belt at intervals, and a driving wheel of the conveying belt is in driving connection with a motor;
the outer diameter of the spray head is smaller than the inner diameter of the packaging bottle;
the water suction pump, the flow sensor, the distance sensor, the lifting mechanism and the motor are all controlled by a PLC controller in a centralized manner.
In the above technical scheme, the elastic conduit is a corrugated pipe.
In the technical scheme, the spray head is a cylindrical spray head, and the length of the collision head is greater than the depth of the packaging bottle.
In the technical scheme, the spout edge of the collision head is provided with the mounting groove, the distance sensor is embedded in the mounting groove and is sealed and fixed on the side wall of the mounting groove, so that the detection surface of the distance sensor and the lower surface of the spray head are positioned on the same plane.
In the above technical scheme, the nozzle fixing seat is an annular fixing seat, and the annular fixing seat is sleeved on the outer wall of the nozzle.
In the technical scheme, the lifting mechanism adopts a pair of electric hydraulic rods which are symmetrically arranged on two sides of the guide pipe.
In the technical scheme, the distance between the outer wall of the spray head and the inner wall of the packaging bottle is 3-6 mm. To the interval between the outer wall of shower nozzle and the inner wall of packing bottle, the utility model discloses do not do specifically and restrict, typical but not the restriction can be 3mm, 3.5mm, 4mm, 4.5mm, 5mm, 5.5mm, 6 mm. Preferably 5 mm.
In the technical scheme, the water suction pump, the lifting mechanism and the motor are respectively and electrically connected to a control signal output end of the PLC;
and the flow sensor and the distance sensor are respectively and electrically connected to a control signal input end of the PLC.
Because of the application of the technical scheme, compared with the prior art, the utility model has the following advantages:
1. the utility model directly drives the spray head through the lifting mechanism, thereby reducing the working strength of the lifting mechanism and the energy consumption of the whole equipment;
2. the utility model discloses a set up flow sensor in the pipe, when detecting and reaching the preset flow, through PLC controller control suction pump stop work, realize the quantitative filling of liquid material;
3. the utility model discloses a set up distance sensor at the lower surface of shower nozzle, the distance of the liquid level in the packing bottle is reached to the lower surface of real-time supervision shower nozzle, and cooperation control elevating system realizes that the shower nozzle slowly rises from packing bottle bottom of the bottle filling operation, and guarantees that the distance of the liquid level in the packing bottle is invariable to the lower surface of shower nozzle in the filling process, through injecing this distance, can avoid the liquid impact in the filling process to effectively prevent to produce the foam in the filling process;
4. the utility model discloses a filling mode has accelerated filling speed for progressively upwards promote the filling from packing bottle end, has promoted filling efficiency.
Drawings
Fig. 1 is a schematic structural diagram of a first embodiment of the present invention.
Fig. 2 is a schematic diagram of a distance sensor arrangement structure according to a first embodiment of the present invention.
Wherein: 1. a storage bin; 2. an elastic conduit; 3. a water pump; 4. a spray head; 5. a flow sensor; 6. a distance sensor; 7. a nozzle fixing seat; 8. a lifting mechanism; 9. a conveyor belt; 10. packaging bottles; 11. a PLC controller; 12. and (4) mounting the groove.
Detailed Description
The invention will be further described with reference to the following drawings and examples:
the first embodiment is as follows:
referring to fig. 1 and 2, the lifting quantitative high-efficiency filling machine comprises filling equipment and conveying equipment;
the filling equipment comprises a storage bin 1, an elastic guide pipe 2 arranged at the bottom of the storage bin and communicated into the storage bin, a water suction pump 3 arranged in the elastic guide pipe and a spray head 4 arranged at the bottom of the elastic guide pipe, wherein a flow sensor 5 is arranged at a position, close to the spray head, in the elastic guide pipe, a distance sensor 6 is arranged on the lower surface of the spray head, a spray head fixing seat 7 is arranged on the periphery of the spray head, the spray head fixing seat is fixed on a movable end of a lifting mechanism 8, and a fixing end of the lifting mechanism is fixedly arranged on the lower surface of the storage bin; the flow sensor is inserted in the conduit and is connected with the conduit in a sealing way;
the conveying equipment comprises a conveying belt 9 and packaging bottles 10 which are arranged on the surface of the conveying belt at intervals, and a driving wheel of the conveying belt is in driving connection with a motor;
the outer diameter of the spray head is smaller than the inner diameter of the packaging bottle;
the water pump, the flow sensor, the distance sensor, the lifting mechanism and the motor are all controlled by a PLC (programmable logic controller) 11 in a centralized manner.
In this embodiment, the elastic conduit is a bellows having elasticity.
In the embodiment, the spray head is a cylindrical spray head, and the length of the collision head is greater than the depth of the packaging bottle, so that the spray head is partially positioned outside the packaging bottle to be clamped and fixed by the spray head fixing seat when extending into the packaging bottle.
In this embodiment, a mounting groove 12 is formed in the edge of the nozzle of the collision head, and the distance sensor is embedded in the mounting groove and is fixed to the side wall of the mounting groove in a sealing manner, so that the detection surface of the distance sensor and the lower surface of the nozzle are located on the same plane. Specifically, a sealant may be filled between the distance sensor and the mounting groove.
In this embodiment, the nozzle fixing seat is an annular fixing seat, and the annular fixing seat is sleeved on the outer wall of the nozzle. Specifically, annular fixing base can be formed by the bolt concatenation through two semi-annular parts, and its inner wall can be attached with anti-skidding cushion, both can guarantee annular fixing base to the stability and the fastness of shower nozzle centre gripping, can avoid annular fixing base and shower nozzle direct contact again, reducing wear. More specifically, the annular fixed seat is further provided with two connecting rods connected to the movable end of the lifting mechanism, the connecting rods can be fixed to the movable end of the lifting mechanism through bolts, and the connecting rods and the annular fixed seat can be of an integrally formed structure.
In this embodiment, the lifting mechanism uses a pair of electric hydraulic rods, and the pair of electric hydraulic rods are symmetrically arranged on two sides of the conduit. Specifically, the electro-hydraulic rod passes through the bolt fastening at the lower surface of feed bin, and what correspond with it, the lower surface of feed bin is thickening stainless steel board for bear the weight of electro-hydraulic rod.
In the embodiment, the distance between the outer wall of the spray head and the inner wall of the packaging bottle is 3-6 mm. Ideally, the nozzle is coaxial with the packaging bottle, and at the moment, the distance between the outer wall of the nozzle and the inner wall of the packaging bottle is equal. Non-ideal, the shower nozzle is not coaxial with the packing bottle, and at this moment, the minimum distance between the outer wall of shower nozzle and the inner wall of packing bottle is not less than 3mm to the requirement.
In this embodiment, the water pump, the lifting mechanism and the motor are respectively and electrically connected to a control signal output end of the PLC controller; and the flow sensor and the distance sensor are respectively and electrically connected to a control signal input end of the PLC.
Specifically, when empty packing bottle is conveyed to under the shower nozzle by the conveyer belt, PLC controller control elevating system drives the shower nozzle and descends to the shower nozzle lower surface and the packing bottle at the bottom of the distance between the bottle of packing bottle and reach the default, control suction pump work this moment, extract the liquid in the feed bin and carry to the shower nozzle and spout people's packing bottle, and meanwhile, flow sensor detects liquid flow, distance sensor detects the distance of liquid level in shower nozzle lower surface and the packing bottle, PLC controller control elevating system drives the shower nozzle and rises, and keep the distance of liquid level in shower nozzle lower surface and the packing bottle unchangeable, when flow sensor detects the flow and reaches the default, PLC controller control suction pump stop work, and control elevating system drives the shower nozzle playback (be initial position).
The utility model discloses set for the distance that distance sensor detected shower nozzle lower surface and liquid level in the packing bottle invariably for 10 mm.
The utility model discloses a flow sensor selects for use macro appearance LDE liquid flow sensor, and distance sensor selects for use west gram's WL160 distance sensor, and the PLC controller selects for use Mitsubishi FX2N-48ER-0 series PLC controller. As is well known, the PLC controller is a programmable logic controller, and it can perform adaptive adjustment on a program according to actual use, which is a prior art known to those skilled in the art, so how to perform adaptive adjustment on a program in the PLC controller to enable the PLC controller to complete the control of the present invention is a control that can be implemented by those skilled in the art according to the prior art, and thus, details are not described.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to the above-described embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims (8)
1. The utility model provides a high-efficient liquid filling machine of over-and-under type ration which characterized in that includes: filling equipment and conveying equipment;
the filling equipment comprises a storage bin, an elastic guide pipe arranged at the bottom of the storage bin and communicated with the storage bin, a water suction pump arranged in the elastic guide pipe and a spray head arranged at the bottom of the elastic guide pipe, wherein a flow sensor is arranged at a position, close to the spray head, in the elastic guide pipe;
the conveying equipment comprises a conveying belt and packaging bottles which are arranged on the surface of the conveying belt at intervals, and a driving wheel of the conveying belt is in driving connection with a motor;
the outer diameter of the spray head is smaller than the inner diameter of the packaging bottle;
the water suction pump, the flow sensor, the distance sensor, the lifting mechanism and the motor are all controlled by a PLC controller in a centralized manner.
2. The elevating dosing high efficiency filling machine as set forth in claim 1 wherein: the elastic conduit is a corrugated pipe.
3. The elevating dosing high efficiency filling machine as set forth in claim 1 wherein: the shower nozzle is cylindrical shower nozzle, the length of shower nozzle is greater than the degree of depth of packing bottle.
4. The elevating dosing high efficiency filling machine as set forth in claim 1 wherein: the nozzle is characterized in that the edge of the nozzle is provided with a mounting groove, the distance sensor is embedded in the mounting groove and is fixed on the side wall of the mounting groove in a sealing manner, so that the detection surface of the distance sensor and the lower surface of the nozzle are positioned on the same plane.
5. The elevating dosing high efficiency filling machine as set forth in claim 1 wherein: the shower nozzle fixing base is an annular fixing base, the annular fixing base cover is established on the outer wall of shower nozzle.
6. The elevating dosing high efficiency filling machine as set forth in claim 1 wherein: the lifting mechanism adopts a pair of electric hydraulic rods which are symmetrically arranged on two sides of the conduit.
7. The elevating dosing high efficiency filling machine as set forth in claim 1 wherein: the distance between the outer wall of the spray head and the inner wall of the packaging bottle is 3-6 mm.
8. The elevating dosing high efficiency filling machine as set forth in claim 1 wherein: the water suction pump, the lifting mechanism and the motor are respectively and electrically connected to a control signal output end of the PLC;
and the flow sensor and the distance sensor are respectively and electrically connected to a control signal input end of the PLC.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921293752.6U CN210635701U (en) | 2019-08-12 | 2019-08-12 | Lifting quantitative high-efficiency filling machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921293752.6U CN210635701U (en) | 2019-08-12 | 2019-08-12 | Lifting quantitative high-efficiency filling machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210635701U true CN210635701U (en) | 2020-05-29 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921293752.6U Expired - Fee Related CN210635701U (en) | 2019-08-12 | 2019-08-12 | Lifting quantitative high-efficiency filling machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN210635701U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114701998A (en) * | 2022-05-05 | 2022-07-05 | 中粮山萃花生制品(威海)有限公司 | Peanut butter filling production line and technological process thereof |
-
2019
- 2019-08-12 CN CN201921293752.6U patent/CN210635701U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114701998A (en) * | 2022-05-05 | 2022-07-05 | 中粮山萃花生制品(威海)有限公司 | Peanut butter filling production line and technological process thereof |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20200529 Termination date: 20210812 |
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| CF01 | Termination of patent right due to non-payment of annual fee |