CN210630627U

CN210630627U - Novel extruder with stabilizing function

Info

Publication number: CN210630627U
Application number: CN201920950536.8U
Authority: CN
Inventors: 程启龙
Original assignee: Changzhou Shibanglier Mechanical And Electrical Technology Co Ltd
Current assignee: Changzhou Shibanglier Mechanical And Electrical Technology Co Ltd
Priority date: 2019-06-21
Filing date: 2019-06-21
Publication date: 2020-05-29
Anticipated expiration: 2029-06-21

Abstract

The utility model discloses a novel extruder with stabilizing function, including rabbling mechanism and extrusion mechanism, the lower extreme of rabbling mechanism is connected with extrusion mechanism's upper end, the outside of rabbling mechanism is provided with the mount, the inside top of mount is provided with the agitator tank, the agitator tank is stirred by first motor drive puddler, the equal first interior vibrations ring of fixedly connected with in the end outside about first motor, first interior vibrations ring has first outer solid fixed ring through the first spring coupling in the outside, first outer solid fixed ring's the outside and mount welding, the agitator tank also has the damper in the similar motor outside, agitator tank outer wall still fixed mounting has vibrating motor, and the right-hand member below fixedly connected with unloading pipe of agitator tank, extrusion mechanism is used for the extrusion food shaping. This novel extruder that has stabilization function can suitably food blank intensive mixing to vibrations when mixing can not exert an influence to extrusion mechanism, and stability can be good.

Description

Novel extruder with stabilizing function

Technical Field

The utility model relates to an extruder technical field specifically is a novel extruder that has stabilization function.

Background

Food extrusion processing is a process of pretreating (crushing, humidifying and mixing) food materials, placing the pretreated food materials in an extruder, and forcing the food materials to pass through a specially designed orifice (die) through mechanical action so as to form a product with a certain shape and an organization state, and is a high and new food technology generated by multidisciplinary intersection.

Extruder and crushing-mixing machine often design together in food extrusion course of working, formula as an organic whole, but extruder and crushing-mixing machine's operational environment requirement is different, wherein crushing-mixing machine can produce vibrations at the stirring in-process, this kind of vibrations can make food stirring more abundant, also do benefit to the unloading, so still install vibrating motor in some crushing-mixing machine's outside additional, strengthen the vibrations effect, and this vibrations are unfavorable to the extruder, the food appearance that can lead to extruding appears irregularly shaped, the selling of food is not good mutually, the higher food of requirement to the appearance can lead to the unable packing of food even a bit.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a novel extruder that has stabilization function has reached that stability is good, the food appearance that extrudes meets the requirements the effect.

In order to achieve the above object, the utility model provides a following technical scheme: the utility model provides a novel extruder that has stabilization function, includes rabbling mechanism and extrusion mechanism, the lower extreme of rabbling mechanism is connected with the upper end of extrusion mechanism.

The stirring mechanism comprises a fixing frame, a feeding hole, a stirring box, a first motor, a first outer fixing ring, a first inner vibrating ring, a first spring, a stirring rod, a second outer fixing ring, a second inner vibrating ring, a second spring, a vibrating motor and a discharging pipe, wherein the fixing frame is arranged outside the stirring mechanism, the stirring box is arranged above the inside of the fixing frame, the stirring box is a horizontal cylindrical barrel, the feeding hole is fixedly connected to the upper end of the left side of the stirring box, the first motor is arranged at the left end of the stirring box, the first inner vibrating ring is fixedly connected to the outer sides of the left end and the right end of the first motor, the first inner vibrating ring is connected with the first outer fixing ring through a first spring on the outer side, the outer side of the first outer fixing ring is welded with the fixing frame, the stirring rod is fixedly connected to the output shaft of the first motor through a coupler, the stirring rod extends into the stirring box and is fixedly connected with stirring blades on the outer side of, the stirring box is characterized in that a vibrating ring is arranged in the second and fixedly connected with the outer side of the left end and the right end of the stirring box, the vibrating ring is connected with an outer fixing ring of the second through a second spring on the outer side, the outer side of the outer fixing ring of the second is welded with a fixing frame, a vibrating motor is fixedly mounted on the outer wall of the stirring box, and a discharging pipe is fixedly connected below the right end of the stirring box.

Extrusion mechanism comprises recipient, feeder hopper, second motor, dwang, spiral wing piece, stripper plate and cutting blade, the top left side fixed mounting of recipient has the feeder hopper, just the inside of recipient rotates and is connected with the dwang, the outside fixedly connected with spiral wing piece of dwang, the left end of dwang passes the left end of recipient and extends outwards, just the left end fixedly connected with of dwang follows the driving wheel, the output shaft fixedly connected with action wheel of second motor, action wheel and follow are provided with drive belt between the driving wheel, the right-hand member opening of recipient has the stripper plate through bolted connection, a plurality of holes have been seted up on the stripper plate, the right-hand member of dwang passes the stripper plate and extends outwards, just the right-hand member fixed mounting of dwang has cutting blade.

Preferably, the first springs are eight in number and are evenly distributed around the axis of the first inner vibrating ring.

Preferably, the number of the second springs is eight and is evenly distributed around the axis of the second inner vibrating ring.

Preferably, the stirring box and the first motor are inclined downwards to the right, the inclination angle is 5-12 degrees, correspondingly, the first outer fixing ring, the first inner vibrating ring, the first spring, the stirring rod, the second outer fixing ring, the second inner vibrating ring and the second spring are inclined downwards to the right, and the inclination angle is consistent with that of the stirring box and the first motor.

Preferably, the spring constant of the first spring and the second spring is larger at the lower half part of the first motor and the stirring box, wherein the spring constant of the bottommost spring is the largest, and furthermore, the spring constant of the right side spring is slightly larger than that of the left side spring.

Preferably, the first half section of unloading pipe has certain elasticity, possesses the flexible function of certain degree, and the bottom and the feeder hopper of second half section are connected.

Preferably, the contact position of the rotating rod and the extrusion plate is in rotating connection.

Preferably, the cutting blade is attached to the right side surface of the pressing plate, and the blade edge direction is consistent with the rotation direction of the cutting blade.

Compared with the prior art, the beneficial effects of the utility model are that:

this novel extruder that has stabilization function has avoided rabbling mechanism's vibrations transmission to give extrusion mechanism through setting up outer fixed ring, interior vibrations ring sum spring, has reached the effect that the food appearance that stability is good, extrude meets the requirements. When vibrations appear in the agitator tank, the spring in the outside can absorb vibrations, reduces the vibration range, and the vibrations dynamics that transmits extrusion mechanism through the mount then can reduce by a wide margin, has guaranteed extrusion mechanism's steady operation, and then has guaranteed that the food appearance that extrudes meets the requirements.

Drawings

FIG. 1 is a schematic structural view of the present invention;

fig. 2 is a schematic side view of the first external fixing ring of the present invention;

FIG. 3 is a schematic side view of a second outer fixing ring according to the present invention;

fig. 4 is a schematic view of the internal structure of the extrusion container of the present invention.

In the figure: 1 stirring mechanism, 101 fixing frame, 102 feeding hole, 103 stirring box, 104 first motor, 105 first outer fixing ring, 106 first inner vibrating ring, 107 first spring, 108 stirring rod, 109 second outer fixing ring, 1010 second inner vibrating ring, 1011 second spring, 1012 vibrating motor, 1013 discharging pipe, 2 extruding mechanism, 201 extruding cylinder, 202 feeding hopper, 203 second motor, 204 rotating rod, 205 spiral wing, 206 extruding plate and 207 cutting blade.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1-4, the present invention provides a technical solution: the utility model provides a novel extruder that has stabilization function, includes rabbling mechanism 1 and extrusion mechanism 2, the lower extreme of rabbling mechanism 1 is connected with the upper end of extrusion mechanism 2.

The stirring mechanism 1 comprises a fixed frame 101, a feeding hole 102, a stirring box 103, a first motor 104, a first outer fixing ring 105, a first inner vibrating ring 106, a first spring 107, a stirring rod 108, a second outer fixing ring 109, a second inner vibrating ring 1010, a second spring 1011, a vibrating motor 1012 and a blanking pipe 1013, wherein the fixed frame 101 is arranged outside the stirring mechanism 1, the stirring box 103 is arranged above the fixed frame 101, the stirring box 103 is a horizontal cylindrical tube, the feeding hole 102 is fixedly connected to the upper end of the left side of the stirring box 103, the first motor 104 is arranged at the left end of the stirring box 103, the first inner vibrating ring 106 is fixedly connected to the outer sides of the left end and the right end of the first motor 104, the first inner vibrating ring 106 is connected with the first outer fixing ring 105 through the first spring 107 at the outer side, the number of the first springs 107 is eight vibrations, and the vibrations are uniformly distributed around the axis of the first inner fixing ring 106, the outer side of the first outer fixing ring 105 is welded with the, the output shaft of the first motor 104 is fixedly connected with a stirring rod 108 through a coupler, the stirring rod 108 extends into the stirring box 103 and is fixedly connected with a stirring blade at the outer side thereof, the outer sides of the left and right ends of the stirring box 103 are fixedly connected with a second inner vibrating ring 1010, the second inner vibrating ring 1010 is connected with a second outer fixing ring 109 through a second spring 1011 at the outer side, the number of the second spring 1011 is eight, the second inner vibrating ring 1011 is uniformly distributed around the axis of the second inner vibrating ring 1010, the outer side of the second outer fixing ring 109 is welded with the fixing frame 101, the outer wall of the stirring box 103 is fixedly provided with a vibrating motor 1012, a blanking pipe 1013 is fixedly connected below the right end of the stirring box 103, the upper half section of the blanking pipe 1013 has certain elasticity and a certain degree of telescopic function, the bottom end of the lower half section is connected with the feeding hopper 202, the stirring box 103 and the first motor 104 are both inclined downwards to, the first outer fixing ring 105, the first inner vibrating ring 106, the first spring 107, the stirring rod 108, the second outer fixing ring 109, the second inner vibrating ring 1010 and the second spring 1011 are inclined downwards to the right, the inclination angle is consistent with that of the stirring box 103 and the first motor 104, the spring elastic coefficients of the first spring 107 and the second spring 1011 at the lower half parts of the first motor 104 and the stirring box 103 are larger, the spring elastic coefficient at the bottommost part is the largest, in addition, the elastic coefficient of the right side spring is slightly larger than that of the left side spring, the stirring box 103 and the first motor 104 both have certain gravity, the spring coefficients of the upper side and the lower side cannot be equal, and the elastic coefficient of the left side spring is smaller than that of the right side due to the fact that the left side spring has a certain inclination angle towards the right downwards. Vibration that has avoided rabbling mechanism 1 through setting up outer fixed ring, interior vibrations ring sum spring is transmitted for extrusion mechanism 2, has reached the effect that the food appearance that stability is good, extrude meets the requirements. When vibrations appear in agitator tank 103, the spring in the outside can absorb vibrations, reduces the vibration range, and the vibrations dynamics of transmitting extrusion mechanism 2 through mount 101 then can reduce by a wide margin, has guaranteed extrusion mechanism 2's steady operation, and then has guaranteed that the food appearance that extrudes meets the requirements.

The extruding mechanism 2 comprises an extruding cylinder 201, a feed hopper 202, a second motor 203, a rotating rod 204, a spiral wing 205, an extruding plate 206 and a cutting blade 207, wherein the feed hopper 202 is fixedly installed at the left side above the extruding cylinder 201, the rotating rod 204 is rotatably connected inside the extruding cylinder 201, the spiral wing 205 is fixedly connected outside the rotating rod 204, the left end of the rotating rod 204 penetrates through the left end of the extruding cylinder 201 and extends outwards, the left end of the rotating rod 204 is fixedly connected with a driven wheel, an output shaft of the second motor 203 is fixedly connected with a driving wheel, a transmission belt is arranged between the driving wheel and the driven wheel, the right end of the extruding cylinder 201 is opened and is connected with the extruding plate 206 through a bolt, a plurality of holes are formed in the extruding plate 206, the right end of the rotating rod 204 penetrates through the extruding plate 206 and extends outwards, the contact part of the rotating rod 204 and the extruding plate 206 is rotatably, the cutting blade 207 abuts on the right side surface of the pressing plate 206, and the edge direction coincides with the rotational direction of the cutting blade 207. The extrusion mechanism 2 can run stably under the protection of the stabilizing device in the stirring mechanism 1, so that the appearance of the final food is ensured to be attractive and regular, and the processing requirement is met.

The electrical components presented in the document are all electrically connected with an external master controller and 220V mains, and the master controller can be a conventional known device controlled by a computer or the like.

When the food extruder is used, food blanks enter the stirring box 103 from the feeding hole 102, the first motor 104 is started, the first motor 104 drives the stirring rod 108 to rotate, the stirring blades on the stirring rod 108 mix, stir and crush the food blanks, the vibrating motor 1012 vibrates the stirring box 103 in the process, in the vibration process, the second inner vibration ring 1010 vibrates, the vibrating ring is lowered by the second spring 1011 after vibration, the fixing frame 101 on the outer side is still stable, when food enters the extrusion cylinder 201 from the blanking tube 1013 and the feeding hopper 202, the second motor 203 drives the rotating rod 204 to rotate through the driving wheel, the transmission belt and the driven wheel, the spiral wing pieces 205 rotate and push the food to the right side, the food is molded after passing through the holes in the extrusion plate 206 and finally cut by the cutting blade 207.

It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a novel extruder with stable function, includes rabbling mechanism (1) and extrusion mechanism (2), its characterized in that: the lower end of the stirring mechanism (1) is connected with the upper end of the extrusion mechanism (2);

the stirring mechanism (1) consists of a fixing frame (101), a feeding hole (102), a stirring box (103), a first motor (104), a first outer fixing ring (105), a first inner vibrating ring (106), a first spring (107), a stirring rod (108), a second outer fixing ring (109), a second inner vibrating ring (1010), a second spring (1011), a vibrating motor (1012) and a blanking pipe (1013), wherein the fixing frame (101) is arranged outside the stirring mechanism (1), the stirring box (103) is arranged above the inside of the fixing frame (101), the stirring box (103) is a horizontal cylindrical tube, the feeding hole (102) is fixedly connected to the upper end of the left side of the stirring box (103), the first motor (104) is arranged at the left end of the stirring box (103), the first inner vibrating ring (106) is fixedly connected to the outer side of the left end and the outer side of the first motor (104), the first inner vibrating ring (106) is connected with a first outer fixed ring (105) through a first spring (107) at the outer side, the outer side of the first outer fixing ring (105) is welded with the fixing frame (101), the output shaft of the first motor (104) is fixedly connected with a stirring rod (108) through a coupler, the stirring rod (108) extends into the stirring box (103) and the outer side of the stirring rod is fixedly connected with a stirring blade, the outer sides of the left end and the right end of the stirring box (103) are fixedly connected with a second inner vibrating ring (1010), the second inner vibrating ring (1010) is connected with a second outer fixing ring (109) through a second spring (1011) at the outer side, the outer side of the second outer fixing ring (109) is welded with the fixing frame (101), the outer wall of the stirring box (103) is fixedly provided with a vibration motor (1012), a blanking pipe (1013) is fixedly connected below the right end of the stirring box (103);

the extrusion mechanism (2) comprises an extrusion cylinder (201), a feed hopper (202), a second motor (203), a rotating rod (204), spiral fins (205), an extrusion plate (206) and a cutting blade (207), wherein the feed hopper (202) is fixedly arranged on the left side of the extrusion cylinder (201), the extrusion cylinder (201) is rotatably connected with the rotating rod (204) in the interior, the spiral fins (205) are fixedly connected with the exterior of the rotating rod (204), the left end of the rotating rod (204) penetrates through the left end of the extrusion cylinder (201) and extends outwards, the left end of the rotating rod (204) is fixedly connected with a driven wheel, an output shaft of the second motor (203) is fixedly connected with an active wheel, a transmission belt is arranged between the active wheel and the driven wheel, the right end of the extrusion cylinder (201) is provided with the extrusion plate (206) through a bolt, a plurality of holes are formed in the extrusion plate (206), the right-hand member of dwang (204) passes stripper plate (206) and extends outwards, just the right-hand member fixed mounting of dwang (204) has cutting blade (207).

2. A new type of extruder with stabilizing function, according to claim 1, characterized in that: the first springs (107) are eight in number and are evenly distributed around the axis of the first inner seismic ring (106).

3. A new type of extruder with stabilizing function, according to claim 1, characterized in that: the second springs (1011) are eight in number and are evenly distributed around the axis of the second inner seismic ring (1010).

4. A new type of extruder with stabilizing function, according to claim 1, characterized in that: agitator tank (103) and first motor (104) all descend the slope to the right, and inclination is 5 to 12 degrees, then correspondingly, first outer fixed ring (105), first interior vibrations ring (106), first spring (107), puddler (108), second outer fixed ring (109), second interior vibrations ring (1010) and second spring (1011) all descend the slope to the right, and inclination is unanimous with agitator tank (103) and first motor (104).

5. A new type of extruder with stabilizing function, according to claim 1, characterized in that: the first spring (107) and the second spring (1011) are located on the lower half parts of the first motor (104) and the stirring box (103) and have larger spring coefficients, wherein the spring coefficient of the bottommost spring is the largest, and in addition, the spring coefficient of the right side spring is slightly larger than that of the left side spring.

6. A new type of extruder with stabilizing function, according to claim 1, characterized in that: the upper half section of unloading pipe (1013) has certain elasticity, possesses the flexible function of certain degree, and the bottom of lower half section is connected with feeder hopper (202).

7. A new type of extruder with stabilizing function, according to claim 1, characterized in that: the contact position of the rotating rod (204) and the extrusion plate (206) is in rotating connection.

8. A new type of extruder with stabilizing function, according to claim 1, characterized in that: the cutting blade (207) is attached to the right side surface of the pressing plate (206), and the blade edge direction is consistent with the rotation direction of the cutting blade (207).