CN210620878U - Movable stirring water tank for rapid quenching unit - Google Patents
Movable stirring water tank for rapid quenching unit Download PDFInfo
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- CN210620878U CN210620878U CN201921406109.XU CN201921406109U CN210620878U CN 210620878 U CN210620878 U CN 210620878U CN 201921406109 U CN201921406109 U CN 201921406109U CN 210620878 U CN210620878 U CN 210620878U
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Abstract
The utility model discloses a portable stirring pond that quick quenching unit was used, concretely relates to cast steel heat treatment field, including two main frames that are used for fixed whole device, the main frame comprises montant and horizontal pole, and the inboard joint of main frame montant has the base, and the pedestal mounting has the mixer, and the safety cover is installed through the screw to the other end of mixer, and the stirring leaf is installed to the output of mixer, and the mobile device is installed at the both ends of main frame top horizontal pole, is connected with the link between two main frames. The utility model discloses a hot convection current of aquatic is strengthened to multiunit agitating unit, and the stirring through a plurality of agitators increases the rivers that surge, sends the water of each direction in pond rapidly toward the top, makes the water in whole pond form the convection current to the water quick switch that will contact the foundry goods makes the temperature in the whole pond even relatively, avoids influencing its cooling performance because of the local temperature rising in pond, guarantee foundry goods production quality.
Description
Technical Field
The utility model relates to a steel casting heat treatment technical field, more specifically say, the utility model specifically is a portable stirring pond that quick quenching unit used.
Background
The quenching of the steel is a heat treatment process of heating the steel to a certain temperature above a critical temperature Ac3 hypoeutectoid steel or Ac1 hypereutectoid steel to keep the steel totally or partially austenitized, then rapidly cooling to below Ms or near Ms at a cooling speed higher than the critical cooling speed to perform martensite or bainite transformation isothermally, water has strong cooling capacity, is simple to operate and wide in application, and when the water temperature rises, the water contains more gas and can obviously reduce the cooling capacity, meanwhile, the water near the workpiece is gasified to isolate the water, the cooling is uneven and easy to deform and crack, and the most economical and practical method for ensuring the rapid implementation of the heat convection in the water is stirring water.
In practical use, some disadvantages still exist, for example, the stirring device on the market for rapid quenching of steel castings at present is not improved much aiming at the technical field of steel casting, the stirring power is increased to accelerate the heat convection of water to make the temperature uniform, and in addition, the device after the power is increased must be fixedly installed to ensure that the reaction force of the device when stirring water is counteracted, so that the space of a quenching water tank is occupied, and the device is not beneficial to the water-discharging quenching of large-scale cast steel workpieces.
Therefore, the high-efficiency movable stirring water tank for the rapid quenching unit is continuously provided.
SUMMERY OF THE UTILITY MODEL
In order to overcome prior art's above-mentioned defect, the embodiment of the utility model provides a portable stirring pond that quick quenching unit was used, strengthen the hot convection current of aquatic through multiunit agitating unit, the stirring through a plurality of agitators increases the rivers that surge, send the water of each direction in pond toward the top rapidly, make the water in the whole pond form the convection current, thereby the water that will contact the foundry goods changes fast, make the temperature in the whole pond relatively even, avoid influencing its cooling performance because of the local temperature in pond risees, thereby influence the performance of quenching back foundry goods, guarantee foundry goods production quality, with the problem of proposing in solving above-mentioned background art.
In order to achieve the above object, the utility model provides a following technical scheme: a movable stirring water tank for a rapid quenching unit comprises two main frames for fixing the whole device, wherein each main frame comprises a vertical rod and a transverse rod, a base is clamped at the inner side of the vertical rod of each main frame, a stirrer is fixedly installed at the other end of the base, a protective cover is fixedly installed at the other end of the stirrer through screws, a stirring blade is fixedly installed at the output end of the stirrer and is positioned in the middle of the protective cover, moving devices are fixedly installed at two ends of the transverse rod at the top of each main frame, and a connecting frame is connected between the two main frames;
the stirring machine comprises a stirring motor, a power supply box is fixedly mounted at the tail part of the stirring motor, the input end of the power supply box is electrically connected with a power supply wire, the other end of the power supply wire is fixedly connected with the base, and the output end of the stirring motor is fixedly connected with the stirring blade;
the moving device comprises a moving motor, the moving motor is fixedly installed inside the main frame, a moving frame is fixedly installed at the end of the main frame, idler wheels are fixedly connected to the output end of the moving motor and located between the moving frames, and the idler wheels are provided with moving rails matched with each other.
In a preferred embodiment, the positions of the mixers connected with a plurality of bases on the left vertical rod and the right vertical rod of the main frame are opposite, the bottoms of the bases are clamped inside the vertical rods of the main frames, the two main frames are positioned on the same horizontal plane and connected through a connecting frame, and the length height of the connecting frame is the same as that of the main frames.
In a preferred embodiment, the main frames are located at two ends of the connecting frame, and the main frames at the two ends and the connecting frame form a net box structure with an open top surface.
In a preferred embodiment, a waterproof sealing ring is arranged at a connecting part of the tail part of the stirring motor and the power box, the stirring motor is a waterproof motor, a round hole is formed in the top of the power box, one end of the power line is electrically connected with the input end of the power box through the round hole in the top of the power box, and a waterproof structure is arranged in the round hole in the top of the power box.
In a preferred embodiment, the movable frame is composed of a top plate and two side plates, the side plates of the movable frame are provided with round holes, the rollers are fixedly connected with the output end of a movable motor through the round holes of the side plates of the movable frame, the movable motor is a waterproof motor, and the movable rail is fixed on the edge of the water pool.
In a preferred embodiment, the width of the main frame is matched with the width of the pool, the roller is positioned right above the moving rail at the edge of the pool, and the contact surface of the roller and the moving rail is carved with an anti-skid groove.
The utility model discloses a technological effect and advantage:
1. the utility model enhances the thermal convection in water through a plurality of groups of stirring devices, increases the surging water flow through the stirring of a plurality of stirrers, and rapidly sends water in all directions of the water pool upwards to ensure that the water in the whole water pool forms convection, thereby rapidly converting the water contacting with the casting, ensuring that the water temperature in the whole water pool is relatively uniform, avoiding influencing the cooling performance of the casting due to the rise of the local water temperature of the water pool, influencing the performance of the casting after quenching, and ensuring the production quality of the casting;
2. the utility model discloses a movable's stirring frame can carry out the back and forth movement in the quenching pond, improves the heat convection ability in whole pond, and portable relatively fixed's stirring has more the flexibility simultaneously, can conveniently remove when carrying out large-scale or rectangular cast steel work piece and provide the space for it, improves the device's practicality.
Drawings
Fig. 1 is a side view of the overall structure of the present invention.
Fig. 2 is an overall structure front view of the present invention.
Fig. 3 is an enlarged view of the structure of fig. 2A of the present invention.
Fig. 4 is a schematic structural view of the stirring device of the present invention.
The reference signs are: 1. a main frame; 2. a base; 3. a blender; 4. a protective cover; 5. stirring blades; 6. a mobile device; 7. a connecting frame; 301. a stirring motor; 302. a power supply box; 303. a power line; 601. a moving motor; 602. a movable frame; 603. a roller; 604. a moving rail.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
The movable stirring water tank for the rapid quenching unit comprises two main frames 1 used for fixing the whole device, wherein each main frame 1 comprises a vertical rod and a transverse rod, a base 2 is clamped on the inner side of the vertical rod of each main frame 1, a stirrer 3 is fixedly mounted at the other end of each base 2, a protective cover 4 is fixedly mounted at the other end of each stirrer 3 through screws, stirring blades 5 are fixedly mounted at the output end of each stirrer 3, the stirring blades 5 are located in the middle of the protective cover 4, a moving device 6 is fixedly mounted at the two ends of the uppermost transverse rod of each main frame 1, and a connecting frame 7 is connected between the two main frames 1.
As shown in fig. 3, the moving device 6 includes a moving motor 601, the moving motor 601 is fixedly installed inside the main frame 1, a moving frame 602 is fixedly installed at an end of the main frame 1, a roller 603 is fixedly connected to an output end of the moving motor 601, the roller 603 is located between the moving frames 602, and the roller 603 is provided with a moving rail 604 which is matched with the roller.
As shown in fig. 4, the stirring apparatus 3 includes a stirring motor 301, a power supply box 302 is fixedly mounted at the tail of the stirring motor 301, an input end of the power supply box 302 is electrically connected with a power supply line 303, the other end of the power supply line 303 is fixedly connected with the base 2, and an output end of the stirring motor 301 is fixedly connected with the stirring blade 5.
The implementation mode is specifically as follows: strengthen the hot convection current of aquatic through multiunit agitating unit, the stirring through a plurality of agitators increases the rivers that surge, sends the water of each direction in pond to the top rapidly, makes the water in whole pond form the convection current to the water fast switch who will contact the foundry goods makes the temperature in whole pond relatively even, avoids influencing its cooling performance because of the local temperature in pond risees, thereby influences the performance of quenching back foundry goods, guarantee foundry goods production quality.
Wherein, 3 positions of the mixer that a plurality of base 2 on the montant was connected about main frame 1 are relative, and the bottom joint of base 2 is inside the montant of main frame 1, and two main frames 1 are located same horizontal plane and are connected through link 7, and the length height of link 7 is the same with the length height of main frame 1, keeps the difficult foundry goods of being crushed of whole structure's stability.
The main frames 1 are positioned at two ends of the connecting frame 7, the main frames 1 at the two ends and the connecting frame 7 form a net box structure with an opening on the top surface, and a casting can be placed into the net box structure, so that the water around the casting is cooled rapidly.
The tail of the stirring motor 301 is connected with the power box 302, a waterproof sealing ring is arranged on the tail of the stirring motor 301, the stirring motor 301 is a waterproof motor, a round hole is formed in the top of the power box 302, one end of the power line 303 is electrically connected with the input end of the power box 302 through the round hole in the top of the power box 302, and a waterproof structure is arranged in the round hole in the top of the power box 302, so that the service life of the stirring device is prolonged.
Wherein, remove frame 602 by roof and two blocks of curb plates constitute, remove the curb plate of frame 602 and seted up the round hole, gyro wheel 603 is through the round hole of removing frame 602 curb plate and the output fixed connection of moving motor 601, and moving motor 601 is waterproof motor, removes rail 604 and is fixed in the pond edge, realizes that the mobile device is waterproof.
The width of the main frame 1 is matched with the width of the pool, the roller 603 is positioned right above the moving rail 604 at the edge of the pool, and an anti-skid groove is carved on the contact surface of the roller 603 and the moving rail 604 to prevent the device from skidding during moving.
Wherein, the model of the stirring motor 301 is GHT-R100, and the model of the moving motor 601 is TFG48 dD.
The utility model discloses the theory of operation:
firstly, a movable rail 604 is installed at the edge of a water pool, the device is placed above the movable rails 604, the power supplies of the stirring machine 3 and the moving device 6 are connected, the power supply of the moving device 6 is started to move the whole device, the device is moved to a required position, the power supply of the stirring machine 3 is started to work, quenched castings are thrown into the device, a plurality of stirring motors 301 can rotate at high speed, water in the whole device area rapidly flows through the stirring blades 5, high-temperature water flow around the castings is rapidly cooled in a thermal convection mode, water vapor gasified on the surface of the casting sword is blown away, and the castings are fully contacted with the cooled water to achieve the purpose of quenching.
The points to be finally explained are: first, in the description of the present application, it should be noted that, unless otherwise specified and limited, the terms "mounted," "connected," and "connected" should be understood broadly, and may be a mechanical connection or an electrical connection, or a communication between two elements, and may be a direct connection, and "upper," "lower," "left," and "right" are only used to indicate a relative positional relationship, and when the absolute position of the object to be described is changed, the relative positional relationship may be changed;
secondly, the method comprises the following steps: in the drawings of the disclosed embodiments of the present invention, only the structures related to the disclosed embodiments are referred to, and other structures can refer to the common design, and under the condition of no conflict, the same embodiment and different embodiments of the present invention can be combined with each other;
and finally: the above description is only for the preferred embodiment of the present invention and should not be taken as limiting the invention, and any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (7)
1. The utility model provides a portable stirring pond that quick quenching unit was used, is including two main frames (1) that are used for fixed whole device, main frame (1) comprises montant and horizontal pole, its characterized in that: the inner side of a vertical rod of the main frames (1) is clamped with a base (2), the other end of the base (2) is fixedly provided with a stirrer (3), the other end of the stirrer (3) is fixedly provided with a protective cover (4) through a screw, the output end of the stirrer (3) is fixedly provided with a stirring blade (5), the stirring blade (5) is positioned in the middle of the protective cover (4), two ends of a cross rod at the top of the main frames (1) are fixedly provided with moving devices (6), and a connecting frame (7) is connected between the two main frames (1);
the stirrer (3) comprises a stirring motor (301), a power supply box (302) is fixedly mounted at the tail of the stirring motor (301), the input end of the power supply box (302) is electrically connected with a power supply line (303), the other end of the power supply line (303) is fixedly connected with the base (2), and the output end of the stirring motor (301) is fixedly connected with the stirring blade (5);
mobile device (6) are including moving motor (601), moving motor (601) fixed mounting is in the inside of main frame (1), the tip fixed mounting of main frame (1) has removal frame (602), the output fixedly connected with gyro wheel (603) of moving motor (601), gyro wheel (603) are located and remove between frame (602), gyro wheel (603) are provided with the removal rail (604) of looks adaptation.
2. The mobile stirring water tank for the rapid quenching unit as claimed in claim 1, wherein: the stirrer (3) connected with the plurality of bases (2) on the left vertical rod and the right vertical rod of the main frame (1) is opposite in position, and the bottoms of the bases (2) are clamped inside the vertical rods of the main frame (1).
3. The mobile stirring water tank for the rapid quenching unit as claimed in claim 1, wherein: the two main frames (1) are located on the same horizontal plane and connected through a connecting frame (7), and the length and the height of the connecting frame (7) are the same as those of the main frames (1).
4. The mobile stirring water tank for the rapid quenching unit as claimed in claim 1, wherein: the main frames (1) are positioned at two ends of the connecting frame (7), and the main frames (1) at the two ends and the connecting frame (7) form a net box structure with an open top surface.
5. The mobile stirring water tank for the rapid quenching unit as claimed in claim 1, wherein: the tail of the stirring motor (301) is connected with the power box (302) through a waterproof sealing ring, the stirring motor (301) is a waterproof motor, a round hole is formed in the top of the power box (302), one end of the power line (303) is electrically connected with the input end of the power box (302) through the round hole in the top of the power box (302), and a waterproof structure is arranged in the round hole in the top of the power box (302).
6. The mobile stirring water tank for the rapid quenching unit as claimed in claim 1, wherein: the moving frame (602) is composed of a top plate and two side plates, a round hole is formed in the side plate of the moving frame (602), the roller (603) is fixedly connected with the output end of the moving motor (601) through the round hole in the side plate of the moving frame (602), the moving motor (601) is a waterproof motor, and the moving rail (604) is fixed on the edge of the water pool.
7. The mobile stirring water tank for the rapid quenching unit as claimed in claim 1, wherein: the width of main frame (1) and pond width adaptation, gyro wheel (603) are located just over removal rail (604) at pond edge, gyro wheel (603) and removal rail (604) contact surface are carved with anti-skidding recess.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921406109.XU CN210620878U (en) | 2019-08-28 | 2019-08-28 | Movable stirring water tank for rapid quenching unit |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921406109.XU CN210620878U (en) | 2019-08-28 | 2019-08-28 | Movable stirring water tank for rapid quenching unit |
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| Publication Number | Publication Date |
|---|---|
| CN210620878U true CN210620878U (en) | 2020-05-26 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201921406109.XU Active CN210620878U (en) | 2019-08-28 | 2019-08-28 | Movable stirring water tank for rapid quenching unit |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112831635A (en) * | 2020-12-30 | 2021-05-25 | 浙江华晟金属制品有限公司 | Portable mixing system of quenching bath |
| CN113524530A (en) * | 2021-07-15 | 2021-10-22 | 新疆丹书瑞途信息科技有限公司 | Organic silicon rubber production equipment and production process thereof |
| CN115570866A (en) * | 2022-10-06 | 2023-01-06 | 湖南恒邦彩印包装有限公司 | Cooling roller and solvent-free compound machine |
-
2019
- 2019-08-28 CN CN201921406109.XU patent/CN210620878U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112831635A (en) * | 2020-12-30 | 2021-05-25 | 浙江华晟金属制品有限公司 | Portable mixing system of quenching bath |
| CN113524530A (en) * | 2021-07-15 | 2021-10-22 | 新疆丹书瑞途信息科技有限公司 | Organic silicon rubber production equipment and production process thereof |
| CN115570866A (en) * | 2022-10-06 | 2023-01-06 | 湖南恒邦彩印包装有限公司 | Cooling roller and solvent-free compound machine |
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