Air distribution plate cladding equipment
Technical Field
The utility model relates to a cloth wind plate melts and deposits the direction, specifically is a cloth wind plate melts and deposits equipment.
Background
The air distribution plate is a ventilation device of the fluidized bed and used for exhausting flue gas, and the barrel body is corroded after long-time use, so that the corrosion resistance of the barrel body is improved by melting on the surface of the conical barrel. The wind distribution plate is a conical cylinder in appearance, the welding part is conical, the cylinder is arranged in an arc shape, and the deposition needs to be carried out in the wind distribution plate, so that the manual operation is difficult; in addition, the precision of manual welding is difficult to guarantee.
And a strict cladding method is adopted to ensure the quality of the sealing surface of the most critical part of the air distribution plate, otherwise, the quality is difficult to meet the requirement. The welding method in the prior art has the defects of unstable processing quality, troublesome inspection, difficult operation and the like. In addition, the method has many limitations and is difficult to meet the high-standard processing requirements.
SUMMERY OF THE UTILITY MODEL
Utility model purpose: in order to overcome the defects in the prior art, the utility model provides a board deposition equipment.
The utility model has the following contents: the utility model provides a grid plate deposition equipment, it includes stand 1, two sets of rotary mechanism, two sets of moving mechanism, two sets of welding mechanism and two sets of rotary control mechanism, two sets of rotary control mechanism overlap along vertical direction and connect gradually in the stand 1 top, every group rotary drive mechanism top links to each other with a set of rotary control mechanism respectively, two sets of rotary mechanism below is in proper order rotatable cover along vertical direction and is established on stand 1, every group moving mechanism is mobilizable setting respectively on a set of rotary mechanism, every group welding mechanism links to each other with a set of moving mechanism respectively.
Further, the rotating mechanism comprises an upper rotating support frame 2, a side rotating support frame 3 and a lower rotating support frame 4, one end of the upper rotating support frame 2 is connected with the rotating control mechanism, the other end of the upper rotating support frame 2 is fixedly connected with one end of the side rotating support frame 3, the other end of the side rotating support frame 3 is fixedly connected with one end of the lower rotating support frame 4, and the other end of the lower rotating support frame 4 is rotatably sleeved on the upright post 1.
Still further, the side rotating support frame 3 is arranged in an inclined manner from top to bottom along the vertical direction and is connected with the end parts of the upper rotating support frame 2 and the lower rotating support frame 4.
Further, the moving mechanism is sleeved on the side rotating support frame 3 and is connected with the side rotating support frame 3 in a sliding manner.
Still further, moving mechanism includes erecting guide rail sliding component mounting plate cover 6, motor 7 and support frame 8, erect guide rail sliding component mounting plate cover 6 cover and establish 3 on the side rotation support frame, motor 7 along the normal direction with erect guide rail sliding component mounting plate cover 6 fixed connection, the rigid coupling has first gear in the 7 pivot of motor, be equipped with on the inside wall of side rotation support frame 3 along length direction and take the tooth to erect guide rail 5, first gear with take tooth to erect guide rail 5 and mesh mutually, support frame 8 is along normal direction fixed connection and is erecting guide rail sliding component mounting plate cover 6 lateral part, support frame 8 is equipped with the spout along the both ends inboard of vertical direction, the welding mechanism embedding is connected in the spout.
Still further, the welding mechanism comprises a second motor 9, a second toothed vertical guide rail 10, a movable welding support 11, a movable welding support 12, a wobbler 13 and a welding gun 14, the movable welding support 11 is connected in a sliding groove of the support 8 in an embedded manner, the second toothed vertical guide rail 10 is fixedly connected with the movable welding support 11, the second motor 9 is fixed on the support 8 in a normal direction, a second gear is fixedly connected to a rotating shaft of the second motor 9 and meshed with the second toothed vertical guide rail 10, the movable welding support 12 is fixed at the upper end of the movable welding support 11, a circular through hole is formed in the movable welding support 12, the middle of the wobbler 13 is inserted into the circular through hole in the movable welding support 12, and the front end of the wobbler 13 is fixedly connected with the welding gun 14.
Preferably, the rotation control mechanism comprises a rotation control mechanism support frame 15, a third motor 16, a main gear 17 and a driven gear 18, the rotation control mechanism support frame 15 is fixedly connected to the upper end of the upright post 1, the third motor 16 is fixed on the rotation control mechanism support frame 15 along the normal direction, the main gear 17 is fixedly connected to the rotating shaft of the third motor 16, the driven gear 18 is sleeved on the upright post 1, the main gear 17 is meshed with the driven gear 18, and the side end of the driven gear 18 is fixedly connected with the upper rotation support frame 2.
Preferably, the lower rotating support frame 4 and the side rotating support frame 3 are connected through a V-shaped plate bolt provided with an oblong hole.
Furthermore, the upper rotating support frame 2 comprises an upper rotating support frame front support 2-1 and an upper rotating support frame rear support 2-2, the upper rotating support frame front support 2-1 is provided with a long circular hole, and the upper rotating support frame front support 2-1 is sleeved on the upper rotating support frame rear support 2-2 and is connected with the upper rotating support frame rear support 2-2 through a bolt at the position of the long circular hole.
Preferably, a grid plate deposition equipment still includes base 19, and base 19 is connected below stand 1 along the vertical direction, and the base 19 is inboard or the outside is left threaded.
Has the advantages that: the base and the upright posts are made of No. 45 steel, so that the base and the upright posts are more stable; the asynchronous motor drives the gear to move more accurately; the upper rotary support frame and the lower rotary support frame are all in a slotted hole screw connection mode, and the contact angle of the welding gun and the cloth sealing plate can be adjusted; the welding gun can move along the second vertical guide rail with teeth and the first vertical guide rail with teeth according to a program so as to weld a welding bead; two symmetrical welding guns are used, each welding bead is longitudinally welded, and after the symmetrical welding beads are welded, the rotating gear is rotated by a program to weld a second group of welding beads, so that the production efficiency can be improved; the mechanical operation can more quickly and finely complete the deposition operation of the air distribution plate.
Drawings
Fig. 1 is a perspective view of a grid plate cladding apparatus of the present invention;
fig. 2 is a view showing a usage scenario of the air distributor cladding apparatus of the present invention;
fig. 3 is an enlarged view of the moving mechanism and the welding mechanism of the present invention.
Detailed Description
The first embodiment is as follows: the embodiment is described with reference to fig. 1, and a grid plate deposition apparatus includes an upright post 1, two sets of rotating mechanisms, two sets of moving mechanisms, two sets of welding mechanisms, and two sets of rotation control mechanisms, wherein the two sets of rotation control mechanisms are sequentially sleeved above the upright post 1 along a vertical direction, the upper side of each set of rotation driving mechanism is respectively connected with one set of rotation control mechanism, the lower sides of the two sets of rotating mechanisms are sequentially sleeved on the upright post 1 along the vertical direction in a rotatable manner, each set of moving mechanisms is respectively movably arranged on one set of rotating mechanisms, and each set of welding mechanisms is respectively connected with one set of moving mechanisms.
The second embodiment is as follows: the embodiment is described with reference to fig. 1, the rotating mechanism includes an upper rotating support frame 2, a side rotating support frame 3 and a lower rotating support frame 4, one end of the upper rotating support frame 2 is connected to the rotation control mechanism, the other end of the upper rotating support frame 2 is fixedly connected to one end of the side rotating support frame 3, the other end of the side rotating support frame 3 is fixedly connected to one end of the lower rotating support frame 4, and the other end of the lower rotating support frame 4 is rotatably sleeved on the upright post 1; other embodiments are the same as the first embodiment.
The third concrete implementation mode: referring to fig. 1, the side rotary supporting frame 3 is inclined inward from top to bottom along the vertical direction and is connected to the ends of the upper rotary supporting frame 2 and the lower rotary supporting frame 4; other embodiments are the same as the second embodiment.
The fourth concrete implementation mode: referring to fig. 1, the moving mechanism is sleeved on the side rotating support frame 3 and is slidably connected with the side rotating support frame 3; other embodiments are the same as the second embodiment.
The fifth concrete implementation mode: the embodiment is described with reference to fig. 1, the moving mechanism includes a vertical guide rail sliding component mounting plate sleeve 6, a motor i 7 and a support frame 8, the vertical guide rail sliding component mounting plate sleeve 6 is sleeved on the side rotating support frame 3, the motor i 7 is fixedly connected with the vertical guide rail sliding component mounting plate sleeve 6 along the normal direction, a first gear is fixedly connected to a rotating shaft of the motor i 7, a toothed vertical guide rail i 5 is arranged on the inner side wall of the side rotating support frame 3 along the length direction, the first gear is meshed with the toothed vertical guide rail i 5, the support frame 8 is fixedly connected to the side portion of the vertical guide rail sliding component mounting plate sleeve 6 along the normal direction, sliding grooves are formed in the inner sides of two ends of the support frame 8 along the vertical direction, and the; the other embodiments are the same as the fourth embodiment.
The sixth specific implementation mode: the embodiment is described with reference to fig. 1, the welding mechanism includes a second motor 9, a second vertical guide rail 10 with teeth, a movable welding support frame 11, a welding support frame 12, a wobbler 13 and a welding gun 14, the movable welding support frame 11 is connected in a sliding slot of the support frame 8 in an embedded manner, the second vertical guide rail 10 with teeth is fixedly connected with the movable welding support frame 11, the second motor 9 is fixed on the support frame 8 in a normal direction, a second gear is fixedly connected to a rotating shaft of the second motor 9, the second gear is meshed with the second vertical guide rail 10 with teeth, the welding support frame 12 is fixed at the upper end of the movable welding support frame 11, a circular through hole is formed in the welding support frame 12, the middle part of the wobbler 13 is inserted in the circular through hole of the welding support frame; the other embodiments are the same as the fifth embodiment.
The seventh embodiment: the embodiment is described with reference to fig. 1, the rotation control mechanism includes a rotation control mechanism support frame 15, a third motor 16, a main gear 17 and a driven gear 18, the rotation control mechanism support frame 15 is fixedly connected to the upper end of the upright post 1, the third motor 16 is fixed to the rotation control mechanism support frame 15 along the normal direction, the main gear 17 is fixedly connected to the rotating shaft of the third motor 16, the driven gear 18 is sleeved on the upright post 1, the main gear 17 is engaged with the driven gear 18, and the side end of the driven gear 18 is fixedly connected to the upper rotation support frame 2; other embodiments are the same as the second embodiment.
The specific implementation mode is eight: referring to fig. 1, the lower rotary support frame 4 and the side rotary support frame 3 are connected by a V-shaped plate bolt with an oblong hole; other embodiments are the same as the second embodiment.
The specific implementation method nine: the embodiment is described with reference to fig. 1, the upper rotating support frame 2 includes an upper rotating support frame front support 2-1 and an upper rotating support frame rear support 2-2, the upper rotating support frame front support 2-1 is provided with a long circular hole, and the upper rotating support frame front support 2-1 is sleeved on the upper rotating support frame rear support 2-2 and is connected with the upper rotating support frame rear support 2-2 by a bolt at the position of the long circular hole; other embodiments are the same as the second embodiment.
The detailed implementation mode is ten: the embodiment is described with reference to fig. 1, the air distribution plate deposition apparatus further includes a base 19, the base 19 is connected below the column 1 along the vertical direction, and threads are left on the inner side or the outer side of the base 19; other embodiments are the same as the first embodiment.
In the embodiment, the first motor, the second motor and the third motor are asynchronous motors; the base and the upright post are made of No. 45 steel; the wobbler comprises a motor and a speed reducer, the motor drives the speed reducer to drive the welding gun to swing forward and backward by controlling the forward and reverse rotation of the motor, the motor is loose 400W, and the speed reducer is a medium and large motor NMRV 40; the welding gun comprises a gun clamp and a gun body, the gun clamp is connected with the rotating shaft of the oscillator, and the gun body is connected with the gun clamp.
The working principle is as follows: adjusting bolts of oblong holes in connecting positions of the lower rotary support frame and the side rotary support frame, the upper rotary support frame front support and the upper rotary support frame rear support to enable the bolts to form a proper welding angle with the air distribution plate, screwing the base on the air distribution plate, adjusting the position of the rotary mechanism by the motor III to enable the side rotary support frame to be located near a weld bead, driving the vertical guide rail sliding assembly mounting plate to be sleeved to a position to be welded by the motor I, driving the toothed vertical guide rail II to control the welding moving support by the motor II, enabling the welding gun to move to a specific position to be welded, and controlling the welding gun to move at the weld joint by the wobbler.