CN210608681U - Management system of cigarette making machine control power supply - Google Patents

Management system of cigarette making machine control power supply Download PDF

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Publication number
CN210608681U
CN210608681U CN201921835915.9U CN201921835915U CN210608681U CN 210608681 U CN210608681 U CN 210608681U CN 201921835915 U CN201921835915 U CN 201921835915U CN 210608681 U CN210608681 U CN 210608681U
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power supply
controller
output end
ups
ups power
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Inventor
周雪军
梁振华
董胜利
张楠
李利
张伟峰
贺利新
张明琰
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China Tobacco Henan Industrial Co Ltd
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China Tobacco Henan Industrial Co Ltd
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    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B70/00—Technologies for an efficient end-user side electric power management and consumption
    • Y02B70/30—Systems integrating technologies related to power network operation and communication or information technologies for improving the carbon footprint of the management of residential or tertiary loads, i.e. smart grids as climate change mitigation technology in the buildings sector, including also the last stages of power distribution and the control, monitoring or operating management systems at local level
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B90/00—Enabling technologies or technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02B90/20—Smart grids as enabling technology in buildings sector
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y04—INFORMATION OR COMMUNICATION TECHNOLOGIES HAVING AN IMPACT ON OTHER TECHNOLOGY AREAS
    • Y04S—SYSTEMS INTEGRATING TECHNOLOGIES RELATED TO POWER NETWORK OPERATION, COMMUNICATION OR INFORMATION TECHNOLOGIES FOR IMPROVING THE ELECTRICAL POWER GENERATION, TRANSMISSION, DISTRIBUTION, MANAGEMENT OR USAGE, i.e. SMART GRIDS
    • Y04S20/00—Management or operation of end-user stationary applications or the last stages of power distribution; Controlling, monitoring or operating thereof
    • Y04S20/12—Energy storage units, uninterruptible power supply [UPS] systems or standby or emergency generators, e.g. in the last power distribution stages
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y04—INFORMATION OR COMMUNICATION TECHNOLOGIES HAVING AN IMPACT ON OTHER TECHNOLOGY AREAS
    • Y04S—SYSTEMS INTEGRATING TECHNOLOGIES RELATED TO POWER NETWORK OPERATION, COMMUNICATION OR INFORMATION TECHNOLOGIES FOR IMPROVING THE ELECTRICAL POWER GENERATION, TRANSMISSION, DISTRIBUTION, MANAGEMENT OR USAGE, i.e. SMART GRIDS
    • Y04S20/00—Management or operation of end-user stationary applications or the last stages of power distribution; Controlling, monitoring or operating thereof
    • Y04S20/20—End-user application control systems
    • Y04S20/248—UPS systems or standby or emergency generators

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  • Charge And Discharge Circuits For Batteries Or The Like (AREA)

Abstract

The utility model provides a management system of cigarette machine control power supply, include: the device comprises a switching power supply, a UPS power supply controller, a storage battery and an industrial personal computer; the first input end of the UPS power controller is connected with the output end of the switching power supply, and the second input end of the UPS power controller is connected with the output end of the storage battery; the first output end of the UPS power supply controller is respectively connected with the industrial personal computer and the equipment load, and the UPS power supply controller is used for supplying power to the industrial personal computer and the equipment load and controlling power supply switching of the switch power supply and the storage battery; the switching power supply is used for converting external alternating current power supply into direct current; the industrial personal computer is connected with the UPS power controller through the RS232 serial port and is used for managing and monitoring the UPS power controller through the RS232 serial port. The utility model discloses can improve security and the intellectuality of cigarette machine power supply.

Description

Management system of cigarette making machine control power supply
Technical Field
The utility model relates to a control technical field of cigarette machine especially relates to a management system of cigarette machine control power supply.
Background
At present, the requirements of various industries on the stability of the system are higher and higher, and for a large-scale data center, a multi-channel UPS (uninterruptible Power Supply) system is generally provided with redundant Power Supply to ensure the stability of the system Power Supply. In the cigarette production process, if an industrial computer for controlling the cigarette making machine is suddenly powered off, the control of the cigarette making machine can be disordered, and safety accidents are easily caused. Currently, UPS is mainly used for supplying power to an industrial computer of a cigarette making machine, but the power supply mode cannot enable a manager or an operator of the cigarette making machine to be prompted or warned in time, and equipment damage or operation faults can still be caused. Therefore, the method has important research significance on effective management of the control power supply of the cigarette making machine.
SUMMERY OF THE UTILITY MODEL
The utility model provides a management system of cigarette machine control power supply solves the power supply state that the operator of current cigarette machine can not real-time supervision control power supply, has the problem of potential safety hazard, can improve security and the intelligence of cigarette machine power supply.
In order to achieve the above purpose, the utility model provides the following technical scheme:
a management system for a cigarette maker control power supply, comprising: the device comprises a switching power supply, a UPS power supply controller, a storage battery and an industrial personal computer;
the first input end of the UPS power controller is connected with the output end of the switching power supply, and the second input end of the UPS power controller is connected with the output end of the storage battery;
the first output end of the UPS power supply controller is respectively connected with the industrial personal computer and the equipment load, and the UPS power supply controller is used for supplying power to the industrial personal computer and the equipment load and controlling power supply switching of the switch power supply and the storage battery;
the switching power supply is used for converting external alternating current power supply into direct current;
the industrial personal computer is connected with the UPS power controller through the RS232 serial port and is used for managing and monitoring the UPS power controller through the RS232 serial port.
Preferably, the method further comprises the following steps: a voltage sensor and a first relay;
the output end of the voltage sensor is connected with the third input end of the UPS power supply controller, and the voltage sensor is used for detecting the output voltage of the switching power supply;
the second output end of the UPS power controller is connected with the first relay and the control end, the input end of the first relay is connected with a reference power supply, and the output end of the first relay is connected with the first input end of the industrial personal computer;
when the output voltage of the switching power supply is smaller than a set voltage threshold value, the UPS power supply controller switches the storage battery to supply power to the outside and controls the first relay to be closed, so that the industrial personal computer sends a voltage alarm signal.
Preferably, the method further comprises the following steps: an electric quantity sensor and a second relay;
the output end of the electric quantity sensor is connected with the fourth input end of the UPS power controller, and the electric quantity sensor is used for detecting the battery electric quantity of the storage battery;
the third output end of the UPS power controller is connected with the second relay and the control end, the input end of the second relay is connected with the reference power supply, and the output end of the second relay is connected with the second input end of the industrial personal computer;
and when the electric quantity of the battery is smaller than a set electric quantity threshold value, the UPS power controller controls the second relay to be closed, so that the industrial personal computer sends an electric quantity alarm signal.
Preferably, the method further comprises the following steps: monitoring a terminal;
the monitoring terminal is in signal connection with the industrial personal computer, and displays and/or gives out voice alarm when receiving the voltage alarm signal and/or the electric quantity alarm signal.
Preferably, the industrial personal computer is further used for controlling the cigarette making machine to stop according to a set program after the voltage alarm signal and/or the electric quantity alarm signal are sent.
Preferably, the UPS power controller is further configured to charge the storage battery through the output voltage of the switching power supply when the output voltage is greater than the set voltage threshold, and stop charging when the battery power reaches the battery rated power.
Preferably, the switching power supply includes: a rectification filter circuit, an AC/DC converter and a transformer;
the input end of the AC/DC converter is connected with the output end of the rectification filter circuit, the output end of the AC/DC converter is connected with the input end of the transformer, the output end of the transformer is used as the output end of the switching power supply, and the AC/DC converter is used for converting the rectified and filtered alternating current into direct current.
Preferably, the method further comprises the following steps: a load detection module;
the output end of the load detection module is connected with the fifth input end of the UPS power supply controller, the load detection module is used for detecting the load current of the equipment load, the load current is zero in the set time, the UPS power supply controller determines that the equipment load is in a shutdown state, and the UPS power supply controller shuts off the power supply output and enters a standby state.
Preferably, the load detection module includes: a current sensor and a microprocessor;
the output end of the current sensor is connected with the input end of the microprocessor, and the output end of the microprocessor is used as the output end of the load detection module;
and the microprocessor determines whether the load current is zero according to the level signal output by the current sensor, and if so, the output end of the microprocessor sends a high level to the UPS power controller.
Preferably, the method further comprises the following steps: a wireless communication module;
the wireless communication module is in signal connection with the UPS power controller, and the UPS power controller is in communication with the industrial personal computer or the monitoring terminal through the wireless communication module;
when the UPS power controller is in a standby state, the UPS power controller receives the awakening signal sent by the industrial personal computer or the monitoring terminal through the wireless communication module, so that the UPS power controller is in a normal working mode.
The utility model provides a management system of cigarette machine control power supply utilizes the industrial computer to manage and monitor UPS electrical source controller through the RS232 serial ports to through the switching of the power supply of UPS electrical source controller control battery and switching power supply, solve the power supply state that the operator of current cigarette machine can not real-time supervision control power supply, have the problem of potential safety hazard, can improve security and the intelligence of cigarette machine power supply.
Drawings
In order to more clearly illustrate the specific embodiments of the present invention, the drawings used in the embodiments will be briefly described below.
Fig. 1 is a schematic view of a management system of a control power supply of a cigarette making machine according to the present invention.
Detailed Description
In order to make those skilled in the art better understand the solution of the embodiments of the present invention, the embodiments of the present invention are further described in detail below with reference to the accompanying drawings and the implementation manner.
The problem that an operator cannot be displayed in real time or reminded in voice by a UPS (uninterrupted power supply) adopted by the current cigarette making machine is solved. The utility model provides a management system of cigarette machine control power supply utilizes the industrial computer to manage and monitor UPS electrical source controller through the RS232 serial ports to through the switching power supply of UPS electrical source controller control battery and switching power supply, solve the power supply state that the operator of current cigarette machine can not real-time supervision control power supply, have the problem of potential safety hazard, can improve security and the intelligence of cigarette machine power supply.
As shown in fig. 1, a management system for a control power supply of a cigarette making machine includes: switching power supply, UPS electrical source controller, battery and industrial computer. The first input end of the UPS power controller is connected with the output end of the switching power supply, and the second input end of the UPS power controller is connected with the output end of the storage battery. The first output end of the UPS power controller is respectively connected with the industrial personal computer and the equipment load, and the UPS power controller is used for supplying power to the industrial personal computer and the equipment load and controlling the switching power supply and the power supply switching of the storage battery. The switching power supply is used for converting external alternating current power supply into direct current power supply. The industrial personal computer is connected with the UPS power controller through the RS232 serial port and is used for managing and monitoring the UPS power controller through the RS232 serial port.
In practical application, the UPS power supply controller not only provides stable and non-interference 24V direct current under the condition of alternating current commercial power, but also provides direct current power supply for 10-15 minutes when the power is cut off, so that normal shutdown of cigarette equipment is ensured, and meanwhile, input power supply, output voltage and charging and discharging of a storage battery can be switched and diagnosed. UPS electrical source controller passes through the RS232 serial ports with the industrial computer and is connected, makes the industrial computer can manage and monitor UPS electrical source controller real time to make the operator can acquire UPS electrical source controller's power supply state in real time, the operator that can solve current cigarette machine can not the power supply state of real-time supervision control power, has the problem of potential safety hazard, can improve the security and the intellectuality of cigarette machine power supply.
The system further comprises: a voltage sensor and a first relay. The output end of the voltage sensor is connected with the third input end of the UPS power supply controller, and the voltage sensor is used for detecting the output voltage of the switching power supply. The second output end of the UPS power controller is connected with the first relay and the control end, the input end of the first relay is connected with the reference power supply, and the output end of the first relay is connected with the first input end of the industrial personal computer. When the output voltage of the switching power supply is smaller than a set voltage threshold value, the UPS power supply controller switches the storage battery to supply power to the outside and controls the first relay to be closed, so that the industrial personal computer sends a voltage alarm signal.
In practical application, when the equipment is normally powered off or the emergency stop button is pressed to forcibly power off, the UPS power supply controller provides power supply for about 10 minutes, so that the industrial personal computer and the equipment are ensured to be normally powered off, production parameters and data are ensured not to be lost, and hardware and software of the computer are not impacted. During normal operation, if the 24VDC output by the switching power supply is not in the voltage setting range, the UPS power supply controller controls an alarm signal to be output to the industrial personal computer through the first relay, so that the industrial personal computer controls the cigarette making machine to stop, the 'UPS alarm' is indicated on the display screen, and the operator calls the electrician for maintenance.
The system further comprises: a charge sensor and a second relay. The output end of the electric quantity sensor is connected with the fourth input end of the UPS power controller, and the electric quantity sensor is used for detecting the battery electric quantity of the storage battery. And a third output end of the UPS controller is connected with the second relay and the control end, an input end of the second relay is connected with the reference power supply, and an output end of the second relay is connected with a second input end of the industrial personal computer. And when the electric quantity of the battery is smaller than a set electric quantity threshold value, the UPS power controller controls the second relay to be closed, so that the industrial personal computer sends an electric quantity alarm signal.
In practical application, if the capacity of the storage battery is insufficient or the charging circuit is in connection failure, the UPS power controller controls an alarm signal to be output to the industrial personal computer through the second relay, so that the industrial personal computer controls the cigarette making machine set to stop, a power supply buffer is indicated on a display screen, and an operator calls the electrician to maintain.
As shown in fig. 1, the system further includes: and monitoring the terminal. The monitoring terminal is in signal connection with the industrial personal computer, and displays and/or gives out voice alarm when receiving the voltage alarm signal and/or the electric quantity alarm signal.
And further, the industrial personal computer is also used for controlling the cigarette making machine to stop according to a set program after sending the voltage alarm signal and/or the electric quantity alarm signal.
Furthermore, the UPS power controller is further configured to charge the storage battery through the output voltage of the switching power supply when the output voltage is greater than the set voltage threshold, and stop charging when the battery power reaches the battery rated power.
The switching power supply includes: a rectification filter circuit, an AC/DC converter and a transformer; the input end of the AC/DC converter is connected with the output end of the rectification filter circuit, the output end of the AC/DC converter is connected with the input end of the transformer, the output end of the transformer is used as the output end of the switching power supply, and the AC/DC converter is used for converting the rectified and filtered alternating current into direct current.
As shown in fig. 1, the system further includes: and a load detection module. The output end of the load detection module is connected with the fifth input end of the UPS power supply controller, the load detection module is used for detecting the load current of the equipment load, the load current is zero in the set time, the UPS power supply controller determines that the equipment load is in a shutdown state, and the UPS power supply controller shuts off the power supply output and enters a standby state.
Further, the load detection module includes: a current sensor and a microprocessor. The output end of the current sensor is connected with the input end of the microprocessor, and the output end of the microprocessor is used as the output end of the load detection module. And the microprocessor determines whether the load current is zero according to the level signal output by the current sensor, and if so, the output end of the microprocessor sends a high level to the UPS power controller.
As shown in fig. 1, further includes: a wireless communication module. The wireless communication module is in signal connection with the UPS power supply controller, and the UPS power supply controller is in communication with the industrial personal computer or the monitoring terminal through the wireless communication module. When the UPS power controller is in a standby state, the UPS power controller receives the awakening signal sent by the industrial personal computer or the monitoring terminal through the wireless communication module, so that the UPS power controller is in a normal working mode.
It can be seen that, the utility model provides a management system of cigarette machine control power supply utilizes the industrial computer to manage and monitor UPS electrical source controller through the RS232 serial ports to through the switching of the power supply of UPS electrical source controller control battery and switching power supply, solve the power supply state that the operator of current cigarette machine can not real-time supervision control power, have the problem of potential safety hazard, can improve security and the intelligence of cigarette machine power supply.
The structure, features and effects of the present invention have been described in detail above according to the embodiment shown in the drawings, and the above description is only the preferred embodiment of the present invention, but the present invention is not limited to the implementation scope shown in the drawings, and all changes made according to the idea of the present invention or equivalent embodiments modified to the same changes should be considered within the protection scope of the present invention when not exceeding the spirit covered by the description and drawings.

Claims (10)

1. A management system for a control power supply of a cigarette making machine, comprising: the device comprises a switching power supply, a UPS power supply controller, a storage battery and an industrial personal computer;
the first input end of the UPS power controller is connected with the output end of the switching power supply, and the second input end of the UPS power controller is connected with the output end of the storage battery;
the first output end of the UPS power supply controller is respectively connected with the industrial personal computer and the equipment load, and the UPS power supply controller is used for supplying power to the industrial personal computer and the equipment load and controlling power supply switching of the switch power supply and the storage battery;
the switching power supply is used for converting external alternating current power supply into direct current;
the industrial personal computer is connected with the UPS power controller through the RS232 serial port and is used for managing and monitoring the UPS power controller through the RS232 serial port.
2. The management system for control power sources of cigarette making machines according to claim 1, further comprising: a voltage sensor and a first relay;
the output end of the voltage sensor is connected with the third input end of the UPS power supply controller, and the voltage sensor is used for detecting the output voltage of the switching power supply;
the second output end of the UPS power controller is connected with the first relay and the control end, the input end of the first relay is connected with a reference power supply, and the output end of the first relay is connected with the first input end of the industrial personal computer;
when the output voltage of the switching power supply is smaller than a set voltage threshold value, the UPS power supply controller switches the storage battery to supply power to the outside and controls the first relay to be closed, so that the industrial personal computer sends a voltage alarm signal.
3. The management system for control power sources of cigarette making machines according to claim 2, further comprising: an electric quantity sensor and a second relay;
the output end of the electric quantity sensor is connected with the fourth input end of the UPS power controller, and the electric quantity sensor is used for detecting the battery electric quantity of the storage battery;
the third output end of the UPS power controller is connected with the second relay and the control end, the input end of the second relay is connected with the reference power supply, and the output end of the second relay is connected with the second input end of the industrial personal computer;
and when the electric quantity of the battery is smaller than a set electric quantity threshold value, the UPS power controller controls the second relay to be closed, so that the industrial personal computer sends an electric quantity alarm signal.
4. The management system of the cigarette maker control power supply of claim 3, further comprising: monitoring a terminal;
the monitoring terminal is in signal connection with the industrial personal computer, and displays and/or gives out voice alarm when receiving the voltage alarm signal and/or the electric quantity alarm signal.
5. The management system of the cigarette making machine control power supply according to claim 4, wherein the industrial personal computer is further used for controlling the cigarette making machine to stop according to a set program after sending the voltage alarm signal and/or the electric quantity alarm signal.
6. The system for managing control power of a cigarette making machine according to claim 5, wherein the UPS power controller is further configured to charge the battery via the output voltage of the switching power supply when the output voltage is greater than the predetermined voltage threshold, and to stop charging when the battery level reaches a battery rating level.
7. The cigarette maker control power supply management system according to claim 6, wherein the switching power supply comprises: a rectification filter circuit, an AC/DC converter and a transformer;
the input end of the AC/DC converter is connected with the output end of the rectification filter circuit, the output end of the AC/DC converter is connected with the input end of the transformer, the output end of the transformer is used as the output end of the switching power supply, and the AC/DC converter is used for converting the rectified and filtered alternating current into direct current.
8. The management system for control power sources of cigarette making machines according to claim 7, further comprising: a load detection module;
the output end of the load detection module is connected with the fifth input end of the UPS power supply controller, the load detection module is used for detecting the load current of the equipment load, the load current is zero in the set time, the UPS power supply controller determines that the equipment load is in a shutdown state, and the UPS power supply controller shuts off the power supply output and enters a standby state.
9. The management system of the cigarette maker control power supply of claim 8, wherein the load detection module comprises: a current sensor and a microprocessor;
the output end of the current sensor is connected with the input end of the microprocessor, and the output end of the microprocessor is used as the output end of the load detection module;
and the microprocessor determines whether the load current is zero according to the level signal output by the current sensor, and if so, the output end of the microprocessor sends a high level to the UPS power controller.
10. The management system for control power sources of cigarette making machines according to claim 9, further comprising: a wireless communication module;
the wireless communication module is in signal connection with the UPS power controller, and the UPS power controller is in communication with the industrial personal computer or the monitoring terminal through the wireless communication module;
when the UPS power controller is in a standby state, the UPS power controller receives the awakening signal sent by the industrial personal computer or the monitoring terminal through the wireless communication module, so that the UPS power controller is in a normal working mode.
CN201921835915.9U 2019-10-29 2019-10-29 Management system of cigarette making machine control power supply Active CN210608681U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201921835915.9U CN210608681U (en) 2019-10-29 2019-10-29 Management system of cigarette making machine control power supply

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201921835915.9U CN210608681U (en) 2019-10-29 2019-10-29 Management system of cigarette making machine control power supply

Publications (1)

Publication Number Publication Date
CN210608681U true CN210608681U (en) 2020-05-22

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Application Number Title Priority Date Filing Date
CN201921835915.9U Active CN210608681U (en) 2019-10-29 2019-10-29 Management system of cigarette making machine control power supply

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