CN210600251U - Erosion-corrosion-resistant ceramic ball valve - Google Patents
Erosion-corrosion-resistant ceramic ball valve Download PDFInfo
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- CN210600251U CN210600251U CN201921000151.1U CN201921000151U CN210600251U CN 210600251 U CN210600251 U CN 210600251U CN 201921000151 U CN201921000151 U CN 201921000151U CN 210600251 U CN210600251 U CN 210600251U
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- 238000005260 corrosion Methods 0.000 title claims abstract description 27
- 239000000919 ceramic Substances 0.000 title claims abstract description 23
- 238000007789 sealing Methods 0.000 claims abstract description 40
- 230000007797 corrosion Effects 0.000 claims abstract description 25
- 230000003628 erosive effect Effects 0.000 claims abstract description 14
- 210000004907 gland Anatomy 0.000 claims description 36
- 238000012856 packing Methods 0.000 claims description 25
- 238000009434 installation Methods 0.000 claims description 5
- 238000004804 winding Methods 0.000 claims description 4
- 239000000463 material Substances 0.000 claims description 3
- 230000000149 penetrating effect Effects 0.000 claims description 3
- 238000012545 processing Methods 0.000 claims description 3
- 238000003754 machining Methods 0.000 claims 1
- 238000009991 scouring Methods 0.000 abstract description 4
- 238000012423 maintenance Methods 0.000 abstract description 2
- 230000000694 effects Effects 0.000 description 2
- 239000000945 filler Substances 0.000 description 2
- 241000251468 Actinopterygii Species 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 239000003566 sealing material Substances 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
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Abstract
The utility model relates to the technical field of valves, specifically disclose a ceramic ball valve of erosion-resistant corrosion, when the handle rotates, drive valve rod and spheroid motion to reach switching valve's purpose, make the medium flow in the pipeline or cut. The ceramic ball valve has good sealing performance, is scouring-resistant, corrosion-resistant, wear-resistant and high-temperature-resistant, is convenient to disassemble after being installed, is simple and convenient to operate and maintain, and greatly improves the reliability; meanwhile, the inner and outer structures are beautiful, the inner and outer surfaces are high in smoothness, and the operation and maintenance are convenient.
Description
Technical Field
The utility model belongs to the technical field of the valve, concretely relates to erosion-resistant ceramic ball valve.
Background
The ball valve is mainly used for cutting off, distributing and changing the flowing direction of a medium, has the characteristics of small moment required by a switch, corrosion resistance and the like, and is widely applied to various working conditions. The existing ball valve mainly comprises a valve body, a valve seat, a ball body, a filler and a handle, and has a large flow area. When current ordinary ball valve is arranged in the more system of impurity, take place very easily by the sealed face of foreign matter fish tail and foreign matter remain between spheroid and the disk seat contact surface, cause the circumstances of sealed face bite, damage. With the damage of the sealing surface, the corrosive medium will corrode the ball body, and may corrode the sealing material with the penetration of the ball surface into the rubber component, which finally causes leakage and equipment damage, and has great influence on the usability of the equipment.
Through research, most ball valves on the market at present have the problems of not compact enough structure, not good enough sealing effect, incapability of effectively controlling the installation tightness of the ball body, short service life and the like. Therefore, it is desirable to design a corrosion-resistant ball valve to solve the above technical problems.
Disclosure of Invention
The utility model aims at providing a resistant erosion and corrosion's ceramic ball valve has good abrasion resistance.
The technical scheme of the utility model as follows:
a ceramic ball valve resistant to erosion corrosion comprises a valve body, a valve cover, a valve seat, a ball body and a power device;
the ceramic valve body sleeve is lined in the valve body, and the ceramic valve body sleeve and the valve body sleeve are attached without a gap;
two threaded holes, namely a threaded hole a and a threaded hole b, are symmetrically formed in the outer edge of the top end of the valve body; a multi-step circular truncated cone mounting groove is formed in the center of the upper portion of the valve body;
a threaded hole c is axially and vertically formed in the left side wall of the bottom of the valve body and is axially and vertically arranged with the threaded hole a, a threaded hole d is axially and vertically arranged in the right side wall of the bottom of the valve body and is axially and vertically arranged with the threaded hole b, and the threaded hole c is coaxial with the threaded hole d;
the threaded hole c and the threaded hole d are respectively connected with the valve cover through a stud and a nut in a fastening manner;
the valve cover is divided into a left valve cover and a right valve cover, wherein the left valve cover and the right valve cover are symmetrically arranged, and the number and the size of openings are matched with those of the pipeline so that the valve is connected with the pipeline;
a bolt through hole e is formed in the side wall of the top end of the left valve cover, a bolt through hole f is formed in the left side wall of the bottom end of the left valve cover, and a bolt through hole g is formed in the right side wall of the bottom end of the left valve cover;
the bolt through hole e, the bolt through hole f and the bolt through hole g are parallel to each other, and the bolt through hole f and the bolt through hole g are coaxial;
a valve seat is lined in the valve cover and is divided into a left valve seat and a right valve seat;
a through hole is processed in the middle of the ball body, and the size of the through hole is the same as that of the inner cavity of the valve seat; a hanging groove is formed in the top of the sphere;
the power device comprises a valve rod and a handle;
processing a mounting hole at one end of the handle;
processing a plug at the top of the valve rod to be matched with a mounting hole of the handle, forming a threaded hole at the top end of the valve rod, and locking the handle on the valve rod through a screw and a gasket;
a connecting handle is processed at the bottom end of the valve rod, the shape of the connecting handle is matched with that of the hanging and connecting groove at the top end of the ball body, the connecting handle is inserted into the hanging and connecting groove at the top end of the ball body, and the connecting handle is clamped in the circular truncated cone mounting groove of the valve body; filling materials are put into the circular truncated cone mounting groove of the valve body and around the connecting handle;
the packing gland is of a multi-step circular truncated cone structure, the diameter of the packing gland is large at the top and small at the bottom, and a gland bolt hole h and a gland bolt hole m are respectively arranged at opposite positions on two sides of the top of the packing gland along the axial direction; the two fastening bolts respectively penetrate through the gland bolt holes h and the gland bolt holes m and are screwed into the threaded holes a and the threaded holes b at the top end of the valve body to fasten the packing gland so as to enable the packing gland to press packing downwards, so that the sealing effect between the top end of the valve body and the packing gland is achieved, and the medium in the valve body is prevented from leaking outwards;
a valve rod through hole is processed in the center of the packing gland and is used for penetrating through a valve rod to ensure the sealing of the valve rod;
when the handle rotates, the valve rod and the ball body are driven to move, so that the purpose of opening and closing the valve is achieved, and the medium in the pipeline flows or is cut off.
Annular grooves are respectively processed at two ends of the valve body sleeve, which are connected with the left valve seat and the right valve seat;
the annular groove is coaxial with the valve seat, the disc spring and the O-shaped sealing ring are arranged in the annular groove, and the disc spring has elasticity and can elastically increase the sealing performance of the ball body and the valve seat.
Sealing grooves are respectively processed at two ends of the valve body sleeve, which are connected with the left valve seat and the right valve seat;
the sealing groove is coaxial with the valve seat, the O-shaped sealing ring a is arranged in the sealing groove, effective sealing can be formed between the valve seat and the valve body sleeve, and the phenomenon that a medium in the valve body is in series flow to the outside and contacts with the valve cover to generate corrosion is avoided.
Two annular clamping grooves are symmetrically formed in the inner side wall of the valve body, and O-shaped sealing rings b are arranged in the annular clamping grooves and used for sealing between the valve body and the valve body sleeve to prevent a medium from leaking outwards between the valve body and the valve body sleeve.
An upper annular sealing groove and a lower annular sealing groove are machined on one side, matched with the valve body, of the left valve cover and used for installing a winding pad so as to seal the valve cover and the valve body.
And a gasket is arranged at the contact position of the connecting handle and the circular truncated cone mounting groove of the valve body.
The valve seat has smooth surface, is resistant to scouring and corrosion, can prevent corrosive media from directly contacting with the valve cover, and plays a role in corrosion resistance.
The mounting hole of the handle is hexagonal or quadrangular.
The hanging groove at the top of the sphere is hexagonal or quadrangular.
The beneficial effects of the utility model reside in that:
(1) the ceramic ball valve has good sealing performance, is scouring-resistant, corrosion-resistant, wear-resistant and high-temperature-resistant, is convenient to disassemble after being installed, is simple and convenient to operate and maintain, and greatly improves the reliability; meanwhile, the inner and outer structures are beautiful, the inner and outer surfaces are high in smoothness, and the operation and maintenance are convenient.
(2) The utility model discloses a be equipped with O shape circle between disk seat and dish spring for the leakproofness improves greatly, during equipment operation, possesses firm in connection's characteristics, has reduced each item risk that the welding brought when installation or demolish, for example industrial safety, high altitude fall, foreign matter drop container etc. have improved the reliability of equipment operation, have greatly shortened operating time.
Drawings
FIG. 1 is a schematic structural view of the ceramic ball valve of the present invention;
FIG. 2 is a schematic view of the valve body;
FIG. 3 is a schematic view of an assembly structure of the left valve seat, the valve cover and the valve body;
FIG. 4 is a schematic view of a sphere structure;
FIG. 5 is a schematic view of a power plant;
FIG. 6 is a cross-sectional elevation view of a packing gland;
figure 7 is a top view of a packing gland.
In the figure: 1-a stud; 2-a nut; 3-a valve body; 4-valve body sleeve; 5-valve cover; 6-valve seat; 7-sphere; the 8-O-shaped sealing ring circle a; a 9-O-shaped sealing ring circle b; 10-a winding pad; 11-a gasket; 12-a valve stem; 13-a filler; 14-a fastening bolt; 15-packing gland; 16-a handle; 17-a screw; 18-a gasket; 19-a disc spring; 20-a ring-shaped card slot; 21-an annular seal groove; 22-a seal groove; 23-an annular groove; 24-hanging grooves; 25-valve stem via hole.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings and specific embodiments.
The ceramic ball valve with erosion and corrosion resistance shown in figure 1 comprises a valve body 3, a valve cover 5, a valve seat 6, a ball body 7 and a power device.
The inside of the valve body 3 is lined with a ceramic valve body sleeve 4, and the two are jointed without a gap. As shown in fig. 2, two annular grooves 20 are symmetrically formed in the inner side wall of the valve body 3, and an O-ring b9 is disposed in the annular groove 20 for sealing between the valve body 3 and the valve body sleeve 4 to prevent the medium from leaking out from between the valve body 3 and the valve body sleeve 4.
Two threaded holes, namely a threaded hole a and a threaded hole b, are symmetrically formed in the outer edge of the top end of the valve body 3 and are used for installing a fastening bolt 14 of a packing gland 15. And a multi-step circular truncated cone mounting groove is formed in the center of the upper part of the valve body 3.
And a threaded hole c is axially and vertically formed in the left side wall of the bottom of the valve body 3 and is axially and vertically arranged with the threaded hole a, a threaded hole d is axially and vertically arranged in the right side wall of the bottom of the valve body 3 and is coaxially arranged with the threaded hole b. And the threaded hole c and the threaded hole d are respectively connected with the valve cover 5 through the stud 1 and the nut 2 in a fastening way.
The valve cover 5 is divided into a left valve cover and a right valve cover, wherein the left valve cover and the right valve cover are symmetrically arranged, and the number and the size of the openings are matched with the pipeline, so that the valve is connected with the pipeline. As shown in fig. 3, a bolt through hole e is formed in the side wall of the top end of the left valve cover, a bolt through hole f is formed in the left side wall of the bottom end of the left valve cover, and a bolt through hole g is formed in the right side wall of the bottom end of the left valve cover. The bolt through hole e, the bolt through hole f and the bolt through hole g are parallel to each other, and the bolt through hole f and the bolt through hole g are coaxial. An upper annular sealing groove 21 and a lower annular sealing groove 21 are processed on one side of the left valve cover, which is matched with the valve body 3, and are used for installing the winding pad 10 so as to seal the valve cover 5 and the valve body 3.
The valve cover 5 is internally lined with a valve seat 6, and the valve seat 6 is divided into a left valve seat and a right valve seat. The valve seat 6 has smooth surface, is resistant to scouring and corrosion, can prevent corrosive media from directly contacting the valve cover 5, and plays a role in corrosion resistance.
And a sealing groove 22 and an annular groove 23 are respectively processed at two ends of the valve body sleeve 4 connected with the left valve seat and the right valve seat.
The annular groove 23 is coaxial with the valve seat 6, the disc spring 19 and the O-shaped sealing ring are installed in the annular groove 23, and the disc spring 19 has elasticity and can elastically increase the sealing performance of the ball 7 and the valve seat 6.
The sealing groove 22 is coaxial with the valve seat 6, and the O-shaped sealing ring a8 is installed in the sealing groove 22, so that effective sealing can be formed between the valve seat 6 and the valve body sleeve 4, and the corrosion caused by the fact that a medium inside the valve body 3 is in series flow to the outside and contacts with the valve cover 5 is avoided.
As shown in fig. 4, a through hole is formed in the middle of the ball 7, and the size of the through hole is the same as that of the inner cavity of the valve seat 6. The top of the sphere 7 is provided with a hanging groove 24.
As shown in fig. 5, the power unit includes a valve stem 12 and a handle 16. And a mounting hole is processed at one end of the handle 16, and the mounting hole is hexagonal or quadrangular. The top of the valve rod 12 is provided with a plug matched with a mounting hole of the handle 16, the top end of the valve rod 12 is provided with a threaded hole, and the handle 16 is locked on the valve rod 12 through a screw 17 and a gasket 18. The bottom end of the valve rod 12 is processed with a connecting handle, the connecting handle is matched with the shape of the hanging groove 24 at the top end of the ball body 7, can be processed into a hexagon or a quadrangle, is inserted into the hanging groove 24 at the top end of the ball body 7, and is clamped in the circular truncated cone mounting groove of the valve body 3. And a gasket 11 is arranged at the contact position of the connecting handle and the circular truncated cone mounting groove of the valve body 3. And filling materials 13 are put into the circular truncated cone installation groove of the valve body 3 and around the connecting handle.
As shown in fig. 6 and 7, the packing gland 15 has a multi-step circular truncated cone structure with a large diameter at the top and a small diameter at the bottom, and a gland bolt hole h and a gland bolt hole m are respectively axially formed at opposite positions on both sides of the top of the packing gland. The two fastening bolts 14 respectively penetrate through the gland bolt holes h and the gland bolt holes m and are screwed into the threaded holes a and the threaded holes b at the top end of the valve body 3 to fasten the packing gland 15 so that the packing gland 13 is pressed downwards to seal the top end of the valve body 3 and the packing gland 15 and prevent the medium in the valve body 3 from leaking outwards. A valve rod through hole 25 is processed at the central position of the packing gland 15 and is used for penetrating through the valve rod 12 to ensure the sealing of the valve rod 12.
When the handle 16 rotates, the valve rod 12 and the ball 7 are driven to move, so that the purpose of opening and closing the valve is achieved, and the medium in the pipeline flows or is cut off.
Claims (9)
1. The utility model provides a ceramic ball valve of erosion and corrosion resistance which characterized in that: comprises a valve body (3), a valve cover (5), a valve seat (6), a ball body (7) and a power device;
the ceramic valve body sleeve (4) is lined in the valve body (3), and the valve body sleeve are jointed without a gap;
two threaded holes, namely a threaded hole a and a threaded hole b, are symmetrically formed in the outer edge of the top end of the valve body (3); a multi-step circular truncated cone mounting groove is formed in the center of the upper portion of the valve body (3);
a threaded hole c is axially and vertically formed in the left side wall of the bottom of the valve body (3) and is axially and vertically arranged with the threaded hole a, a threaded hole d is axially and vertically arranged in the right side wall of the bottom of the valve body (3) and is axially and vertically arranged with the threaded hole b, and the threaded hole c is coaxial with the threaded hole d;
the threaded hole c and the threaded hole d are respectively connected with the valve cover (5) in a fastening way through a stud (1) and a nut (2);
the valve cover (5) is divided into a left valve cover and a right valve cover, wherein the left valve cover and the right valve cover are symmetrically arranged, and the number and the size of the openings are matched with those of the pipeline so that the valves are connected with the pipeline;
a bolt through hole e is formed in the side wall of the top end of the left valve cover, a bolt through hole f is formed in the left side wall of the bottom end of the left valve cover, and a bolt through hole g is formed in the right side wall of the bottom end of the left valve cover;
the bolt through hole e, the bolt through hole f and the bolt through hole g are parallel to each other, and the bolt through hole f and the bolt through hole g are coaxial;
a valve seat (6) is lined in the valve cover (5), and the valve seat (6) is divided into a left valve seat and a right valve seat;
a through hole is processed in the middle of the ball body (7) and has the same size as the inner cavity of the valve seat (6); a hanging groove (24) is formed in the top of the sphere (7);
the power device comprises a valve rod (12) and a handle (16);
machining a mounting hole at one end of the handle (16);
a plug is processed at the top of the valve rod (12) and matched with a mounting hole of the handle (16), a threaded hole is formed in the top end of the valve rod (12), and the handle (16) is locked on the valve rod (12) through a screw (17) and a gasket (18);
a connecting handle is processed at the bottom end of the valve rod (12), the connecting handle is matched with the shape of a hanging groove (24) at the top end of the ball body (7), is inserted into the hanging groove (24) at the top end of the ball body (7), and is clamped in a circular truncated cone mounting groove of the valve body (3) at the same time; filling materials (13) are put into the circular truncated cone installation groove of the valve body (3) and around the connecting handle;
the packing gland (15) is of a multi-step circular truncated cone structure, the diameter of the packing gland is large at the top and small at the bottom, and a gland bolt hole h and a gland bolt hole m are respectively arranged at opposite positions on two sides of the top of the packing gland along the axial direction; the two fastening bolts (14) respectively penetrate through the gland bolt holes h and the gland bolt holes m and are screwed into the threaded holes a and the threaded holes b at the top end of the valve body (3) to fasten the packing gland (15) so as to enable the packing gland (15) to be pressed downwards to seal the space between the top end of the valve body (3) and the packing gland (15) and prevent the medium in the valve body (3) from leaking outwards;
a valve rod through hole (25) is processed at the central position of the packing gland (15) and is used for penetrating through the valve rod (12) to ensure the sealing of the valve rod (12);
when the handle (16) rotates, the valve rod (12) and the ball body (7) are driven to move, so that the purpose of opening and closing the valve is achieved, and the medium in the pipeline flows or is cut off.
2. A erosion and corrosion resistant ceramic ball valve as claimed in claim 1, wherein: annular grooves (23) are respectively processed on the valve body sleeve (4) and at two ends connected with the left valve seat and the right valve seat;
the annular groove (23) is coaxial with the valve seat (6), the disc spring (19) and the O-shaped sealing ring are installed in the annular groove (23), the disc spring (19) has elasticity, and the sealing performance of the ball body (7) and the valve seat (6) can be increased elastically.
3. A erosion and corrosion resistant ceramic ball valve as claimed in claim 2, wherein: two ends of the valve body sleeve (4) connected with the left valve seat and the right valve seat are respectively provided with a sealing groove (22);
the sealing groove (22) is coaxial with the valve seat (6), the O-shaped sealing ring a (8) is arranged in the sealing groove (22), effective sealing can be formed between the valve seat (6) and the valve body sleeve (4), and the phenomenon that the medium inside the valve body (3) is in series flow to the outside and contacts with the valve cover (5) to generate corrosion is avoided.
4. A erosion and corrosion resistant ceramic ball valve as claimed in claim 3, wherein: two ring-shaped clamping grooves (20) are symmetrically formed in the inner side wall of the valve body (3), and O-shaped sealing rings b (9) are arranged in the ring-shaped clamping grooves (20) and used for sealing between the valve body (3) and the valve body sleeve (4) to avoid outward leakage of media between the valve body (3) and the valve body sleeve (4).
5. A erosion and corrosion resistant ceramic ball valve as claimed in claim 4, wherein: two way annular seal groove (21) about on the left side valve gap, with valve body (3) matched with one side processing for installation winding pad (10) to sealed valve gap (5) and valve body (3).
6. A erosion and corrosion resistant ceramic ball valve as claimed in claim 5, wherein: and a gasket (11) is arranged at the contact position of the connecting handle and the circular truncated cone mounting groove of the valve body (3).
7. A erosion and corrosion resistant ceramic ball valve as claimed in claim 6, wherein: the surface of the valve seat (6) is smooth, scour-resistant and corrosion-resistant, and can prevent corrosive media from directly contacting the valve cover (5) to play a role in corrosion resistance.
8. A erosion and corrosion resistant ceramic ball valve as claimed in claim 7, wherein: the mounting hole of the handle (16) is hexagonal or quadrangular.
9. A erosion resistant ceramic ball valve as claimed in claim 8, wherein: the hanging groove (24) at the top of the sphere (7) is hexagonal or quadrangular.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921000151.1U CN210600251U (en) | 2019-06-28 | 2019-06-28 | Erosion-corrosion-resistant ceramic ball valve |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921000151.1U CN210600251U (en) | 2019-06-28 | 2019-06-28 | Erosion-corrosion-resistant ceramic ball valve |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210600251U true CN210600251U (en) | 2020-05-22 |
Family
ID=70721319
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921000151.1U Withdrawn - After Issue CN210600251U (en) | 2019-06-28 | 2019-06-28 | Erosion-corrosion-resistant ceramic ball valve |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN210600251U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112145734A (en) * | 2019-06-28 | 2020-12-29 | 中核核电运行管理有限公司 | Erosion-corrosion-resistant ceramic ball valve |
| CN112145734B (en) * | 2019-06-28 | 2024-07-16 | 中核核电运行管理有限公司 | Erosion-resistant ceramic ball valve |
-
2019
- 2019-06-28 CN CN201921000151.1U patent/CN210600251U/en not_active Withdrawn - After Issue
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112145734A (en) * | 2019-06-28 | 2020-12-29 | 中核核电运行管理有限公司 | Erosion-corrosion-resistant ceramic ball valve |
| CN112145734B (en) * | 2019-06-28 | 2024-07-16 | 中核核电运行管理有限公司 | Erosion-resistant ceramic ball valve |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20200522 Effective date of abandoning: 20240716 |
|
| AV01 | Patent right actively abandoned |
Granted publication date: 20200522 Effective date of abandoning: 20240716 |