CN210596274U - Full-automatic head pickling installation - Google Patents
Full-automatic head pickling installation Download PDFInfo
- Publication number
- CN210596274U CN210596274U CN201921300180.XU CN201921300180U CN210596274U CN 210596274 U CN210596274 U CN 210596274U CN 201921300180 U CN201921300180 U CN 201921300180U CN 210596274 U CN210596274 U CN 210596274U
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- CN
- China
- Prior art keywords
- pickling
- automatic
- full
- pickling solution
- machine
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 238000005554 pickling Methods 0.000 title claims abstract description 114
- 238000009434 installation Methods 0.000 title description 4
- 238000005406 washing Methods 0.000 claims abstract description 30
- 230000001502 supplementing effect Effects 0.000 claims abstract description 14
- 239000002351 wastewater Substances 0.000 claims abstract description 14
- 238000005507 spraying Methods 0.000 claims abstract description 12
- 239000002912 waste gas Substances 0.000 claims abstract description 12
- 230000001680 brushing effect Effects 0.000 claims description 10
- 238000004140 cleaning Methods 0.000 claims description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 14
- 238000000034 method Methods 0.000 abstract description 8
- 239000002253 acid Substances 0.000 abstract description 6
- 229910000831 Steel Inorganic materials 0.000 description 7
- 238000004519 manufacturing process Methods 0.000 description 7
- 239000010959 steel Substances 0.000 description 7
- 239000011248 coating agent Substances 0.000 description 6
- 238000000576 coating method Methods 0.000 description 6
- 230000000694 effects Effects 0.000 description 3
- 239000007788 liquid Substances 0.000 description 3
- 150000003839 salts Chemical class 0.000 description 3
- 239000007921 spray Substances 0.000 description 3
- 239000002699 waste material Substances 0.000 description 3
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 2
- 230000003749 cleanliness Effects 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 239000000428 dust Substances 0.000 description 2
- 239000003344 environmental pollutant Substances 0.000 description 2
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 2
- 231100000719 pollutant Toxicity 0.000 description 2
- 238000004381 surface treatment Methods 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 description 1
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 1
- 238000005422 blasting Methods 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 239000012459 cleaning agent Substances 0.000 description 1
- 230000000295 complement effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 239000000356 contaminant Substances 0.000 description 1
- 238000005536 corrosion prevention Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 239000004519 grease Substances 0.000 description 1
- 150000002505 iron Chemical class 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- 239000007800 oxidant agent Substances 0.000 description 1
- 230000001590 oxidative effect Effects 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 238000005201 scrubbing Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Images
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- Cleaning And De-Greasing Of Metallic Materials By Chemical Methods (AREA)
Abstract
A full-automatic seal head pickling device comprises a pickling and washing machine, a pickling solution spraying device, a pickling solution supplementing device, a vacuum pump and a pickling waste gas and waste water collector; the bottom of the pickling water washer is provided with an automatic end socket lifting and moving device, a pickling solution spraying device is arranged at the top end inside the pickling water washer, and a pickling solution supplementing device is arranged outside the pickling water washer; the utility model has simple and compact structure, reasonable layout and strong operability among related devices, improves the processing degree of the whole device and greatly improves the working efficiency; the acid pickling waste gas and waste water collector recovers and treats waste gas and waste water in the using process, improves the waste water utilization rate, and is energy-saving and environment-friendly.
Description
Technical Field
The utility model belongs to head production relevant field, concretely relates to full-automatic head pickling installation.
Background
The surface treatment process in the traditional domestic corrosion prevention process is mainly shot blasting rust removal, can remove rust and oxide skin on the surface of a steel product, but is difficult to remove residual pollutants such as fine dust, salt and the like in anchor lines on the surface of the steel product, so that the surface cleanliness of the steel product is low, the salt content is high, and the coating performance is influenced. The effect of invisible contaminants on coating performance has become appreciated and pickling processes are applied to corrosion protection coating lines to improve the surface treatment quality of steel products. The pickling solution is a cleaning agent based on phosphoric acid, contains an organic solvent and an additive, and can remove various residual pollutants on the surface of a steel product, such as soluble salts (such as chloride and sulfate), iron salt, a weak oxidant, grease, surface dust and residual carbon, so that the surface cleanliness of the steel product is improved, and the coating performance is obviously improved. Industrial application proves that the surface cleaning degree of a steel product can be effectively improved and the adhesive force between a coating and a base material is improved by adopting an acid washing process in the pipeline anticorrosion coating construction.
At present, the use frequency of acid washing in industries such as metallurgical manufacturing, mechanical processing and the like is higher and higher. Surface damage is formed during the relevant production processes of forming, assembling, welding and the like, the corrosion resistance of the parts is reduced, and the parts need to be pickled.
The seal head is an indispensable important part in pressure container equipment in petrochemical industry, atomic energy and food and pharmaceutical industry. The end enclosure is an end cover on the pressure container, is a main pressure-bearing part of the pressure container and plays a role in sealing, so that the integrity of the end enclosure must be guaranteed.
The existing pickling process generally adopts a design of separating a pickling chamber from a water washing chamber, wherein a seal head enters the pickling chamber through a transmission line, sprays acid liquor, then comes out of the pickling chamber, and then enters the water washing chamber through transmission to finish cleaning. Therefore, the production space is wasted, and a section of exposed part is arranged between the pickling chamber and the water washing chamber, so that the end socket after pickling is easily subjected to secondary pollution on one hand, and the residual waste liquid and hot water vapor of the section of exposed part are not easily recycled, and the production environment is polluted on the other hand.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide a full-automatic head pickling installation to the not enough among the prior art.
In order to realize the utility model discloses, adopt following technical scheme: a full-automatic seal head pickling device comprises a pickling and washing machine, a pickling solution spraying device, a pickling solution supplementing device, a vacuum pump and a pickling waste gas and waste water collector; the bottom of the pickling water washer is provided with an automatic end socket lifting and moving device, a pickling solution spraying device is arranged at the top end inside the pickling water washer, a pickling solution supplementing device is arranged on the outer side of the pickling machine, and a pipeline of the pickling solution spraying device is connected with the pickling solution supplementing device; the introduction of the automatic seal head moving device can reduce inconvenience caused by manual operation and can better protect the safety of operators; the pickling machine is connected with a vacuum pump through an upper pipeline and a lower pipeline, and the vacuum pump is connected with a pickling waste gas and waste water collector.
Furthermore, a water washing nozzle is arranged on the inner side wall of one side of the acid washing machine and is telescopic.
The pickling and the water washing are combined in the same equipment, so that the end socket after pickling is better prevented from being subjected to secondary pollution, the recovery of residual waste liquid and hot water vapor of an exposed part is also better controlled, and meanwhile, the vacuum pump can effectively collect the waste liquid and the water vapor generated by pickling and water washing into a pickling waste gas and waste water collector.
Furthermore, a brushing device is arranged on the inner side wall of the other side of the pickling and washing machine, the swing arm of the brushing device is a movable swing arm, and the brush head of the brushing device is a pickling brush roller.
Furthermore, be equipped with pickling concentration detector in the pickling machine, pickling solution replenishing device is connected to pickling concentration detector, makes the degree of pickling control accurate like this, and the pickling effect is more obvious.
Furthermore, the outside of pickling rinsing machine is equipped with the centralized control ware, and the centralized control ware is connected control pickling solution spray set, pickling solution replenishing device, washing shower nozzle, the device of brushing, pickling concentration detector, the automatic mobile device that lifts of head respectively.
Has the advantages that: (1) the utility model has simple and compact structure, reasonable layout and strong operability among related devices, improves the processing degree of the whole device and greatly improves the working efficiency; the acid pickling waste gas and waste water collector recovers and treats waste gas and waste water in the using process, improves the waste water utilization rate, and is energy-saving and environment-friendly.
(2) The utility model discloses unite two into one pickling room and rinsing room, the production line space has been practiced thrift in this kind of integral type design.
(3) The utility model discloses make the pickling process link up more to accomplish in the confined room is internal completely, avoided the head to receive external environmental pollution in the pickling process.
(4) The utility model discloses the pickling shower nozzle and the washing shower nozzle of different positions are selectively opened, therefore can be according to the nimble distance of adjusting between pickling shower nozzle and the washing shower nozzle of production demand to this effect that reaches control pickling.
Drawings
Fig. 1 is a schematic structural diagram of the present invention.
Detailed Description
Example (b): a full-automatic seal head pickling device comprises a pickling and rinsing machine 1, a pickling solution spraying device 2, a pickling solution supplementing device 3, a vacuum pump 4 and a pickling waste gas and wastewater collector 5; the bottom of the pickling and washing machine 1 is provided with an automatic end socket lifting and moving device 6, the pickling solution spraying device 2 is arranged at the top end inside the pickling and washing machine 1, the pickling solution supplementing device 3 is arranged on the outer side of the pickling machine 1, and the pickling solution spraying device 2 is connected with the pickling solution supplementing device 3 through a pipeline; the pickling machine 1 is connected with a vacuum pump 4 through an upper pipeline and a lower pipeline, and the vacuum pump 4 is connected with a pickling waste gas and waste water collector 5.
And a washing nozzle 7 is arranged on the inner side wall of one side of the pickling washing machine 1, and the washing nozzle 7 is telescopic.
And a brushing device 8 is arranged on the inner side wall of the other side of the pickling and washing machine 1, the swing arm of the brushing device 8 is a movable swing arm, and the brush head of the brushing device 8 is a pickling brush roller.
The pickling and washing machine 1 is internally provided with a pickling concentration detector 9, and the pickling concentration detector 9 is connected with a pickling solution supplementing device 3.
The outside of pickling rinsing machine 1 is equipped with centralized control ware 10, and centralized control ware 10 is the automatic mobile device 6 that lifts of connection control pickling solution spray set 2, pickling solution complementary unit 3, washing shower nozzle 7, scrubbing device 8, pickling concentration detector 9, head respectively.
Claims (5)
1. A full-automatic seal head pickling device is characterized by comprising a pickling and rinsing machine (1), a pickling solution spraying device (2), a pickling solution supplementing device (3), a vacuum pump (4) and a pickling waste gas and wastewater collector (5); the bottom of the pickling and washing machine (1) is provided with an automatic end socket lifting and moving device (6), a pickling solution spraying device (2) is arranged at the top end inside the pickling and washing machine (1), a pickling solution supplementing device (3) is arranged on the outer side of the pickling and washing machine (1), and the pickling solution spraying device (2) is connected with the pickling solution supplementing device (3) through a pipeline; the pickling machine (1) is connected with a vacuum pump (4) through an upper pipeline and a lower pipeline, and the vacuum pump (4) is connected with a pickling waste gas and wastewater collector (5).
2. The full-automatic seal head pickling equipment according to claim 1, wherein a washing nozzle (7) is arranged on the inner side wall of one side of the pickling and washing machine (1), and the washing nozzle (7) is telescopic.
3. The full-automatic head pickling equipment according to claim 1, characterized in that a brushing device (8) is arranged on the inner side wall of the other side of the pickling and rinsing machine (1), the swing arm of the brushing device (8) is a movable swing arm, and the brush head of the brushing device (8) is a pickling brush roller.
4. The full-automatic seal head pickling equipment according to claim 1, characterized in that a pickling concentration detector (9) is arranged in the pickling and rinsing machine (1), and the pickling concentration detector (9) is connected with a pickling solution supplementing device (3).
5. The full-automatic seal head pickling equipment according to claim 1, characterized in that a centralized controller (10) is arranged on the outer side of the pickling and rinsing machine (1), and the centralized controller (10) is respectively connected with and controls a pickling solution spraying device (2), a pickling solution supplementing device (3), a washing nozzle (7), a cleaning device (8), a pickling concentration detector (9) and a seal head automatic lifting and moving device (6).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921300180.XU CN210596274U (en) | 2019-08-12 | 2019-08-12 | Full-automatic head pickling installation |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921300180.XU CN210596274U (en) | 2019-08-12 | 2019-08-12 | Full-automatic head pickling installation |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210596274U true CN210596274U (en) | 2020-05-22 |
Family
ID=70712263
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921300180.XU Expired - Fee Related CN210596274U (en) | 2019-08-12 | 2019-08-12 | Full-automatic head pickling installation |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN210596274U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114574873A (en) * | 2022-03-04 | 2022-06-03 | 江苏国源稀土新材料有限公司 | Neodymium iron boron waste recovery device and method for manufacturing praseodymium neodymium oxide |
| CN114990562A (en) * | 2022-04-20 | 2022-09-02 | 嘉兴市磁海无损检测设备制造有限公司 | Efficient aeroengine part pickling device and pickling method |
-
2019
- 2019-08-12 CN CN201921300180.XU patent/CN210596274U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114574873A (en) * | 2022-03-04 | 2022-06-03 | 江苏国源稀土新材料有限公司 | Neodymium iron boron waste recovery device and method for manufacturing praseodymium neodymium oxide |
| CN114574873B (en) * | 2022-03-04 | 2022-11-25 | 江苏国源稀土新材料有限公司 | Neodymium iron boron waste recovery device and method for manufacturing praseodymium neodymium oxide |
| CN114990562A (en) * | 2022-04-20 | 2022-09-02 | 嘉兴市磁海无损检测设备制造有限公司 | Efficient aeroengine part pickling device and pickling method |
| CN114990562B (en) * | 2022-04-20 | 2023-08-15 | 嘉兴市磁海无损检测设备制造有限公司 | Efficient pickling device and pickling method for aero-engine parts |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20200522 |