CN210584925U - Easy abluent control by temperature change reation kettle - Google Patents
Easy abluent control by temperature change reation kettle Download PDFInfo
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- CN210584925U CN210584925U CN201921160344.3U CN201921160344U CN210584925U CN 210584925 U CN210584925 U CN 210584925U CN 201921160344 U CN201921160344 U CN 201921160344U CN 210584925 U CN210584925 U CN 210584925U
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Abstract
The utility model relates to a reation kettle technical field especially relates to an easy abluent control by temperature change reation kettle, include: the bottom of the kettle body is provided with a discharge pipe, the side surface of the kettle body is of a jacket structure, and the inner wall, the temperature control sheet, the heat insulation layer and the outer wall kettle cover are sequentially arranged at the top of the kettle body and are provided with a feed inlet; the stirring device penetrates through the kettle cover and extends downwards, the output end of the stirring motor is rotationally connected with the stirring shaft, and the tail end of the stirring shaft is detachably provided with a stirring blade or a cleaning brush; the temperature sensor is arranged at the bottom of the kettle body. The utility model solves the problems that the reaction kettle is not easy to clean and the temperature control effect is not ideal in the prior art, the flexible stirring is designed to ensure that the stirring effect is good, meanwhile, the automatic cleaning can be realized through the cleaning brush, and the cleaning effect is better than that of stirring and cleaning by adopting the cleaning brush; the regulation and control of different temperatures are realized by designing a temperature control sheet.
Description
Technical Field
The utility model relates to a reation kettle technical field especially relates to an easy abluent control by temperature change reation kettle.
Background
The broad understanding of the reaction kettle is that the reaction kettle is a container for physical or chemical reaction, and the heating, evaporation, cooling and low-speed mixing functions required by the process are realized through the structural design and parameter configuration of the container. The reaction kettle is widely applied to pressure vessels for petroleum, chemical engineering, rubber, pesticides, dyes, medicines and foods, and is used for completing technological processes such as vulcanization, nitration, hydrogenation, alkylation, polymerization, condensation and the like, such as a reactor, a reaction kettle, a decomposition kettle, a polymerization kettle and the like; the material is carbon manganese steel, stainless steel, zirconium, nickel-based alloy and other composite materials.
The reaction kettle is a comprehensive reaction container, and the structural function and the configuration accessories of the reaction kettle are designed according to reaction conditions. The preset reaction steps can be completed with higher automation degree from the beginning of feeding, reaction and discharging, and the important parameters such as temperature, pressure, mechanical control, reactant/product concentration and the like in the reaction process are strictly regulated and controlled. The reaction kettle structure generally comprises a kettle body, a transmission device, a stirring device, a heating device, a cooling device and a sealing device. The corresponding supporting auxiliary assembly: fractionating column, condenser, water separator, collecting tank, filter, etc.
In the prior art, the reaction kettle is complex in structural design and has the problems of difficult cleaning and easy residue during cleaning. And the existing reaction is generally heated, and the cooling is generally carried out by adopting circulating water cooling, so that the cooling effect is not ideal.
SUMMERY OF THE UTILITY MODEL
In view of the above shortcoming of the prior art, the utility model aims to provide an easy abluent control by temperature change reation kettle for solve among the prior art reation kettle difficult washing and the unsatisfactory problem of control by temperature change effect. The easy-to-clean temperature control reaction kettle provided by the utility model can realize automatic cleaning through the cleaning brush while having good stirring effect by designing telescopic stirring, and the cleaning effect is better than stirring and cleaning by adopting the cleaning brush; the temperature control effect is ideal when the temperature control pieces are designed to realize the regulation and control of different temperatures.
In order to realize above-mentioned purpose and other relevant purposes, the utility model provides an easy abluent control by temperature change reation kettle, easy abluent control by temperature change reation kettle includes:
the device comprises a kettle body, a feeding pipe and a discharging valve, wherein the kettle body is a hollow groove body with an upward opening, the bottom of the kettle body is provided with the discharging pipe, and the discharging pipe is provided with the discharging valve; the side surface of the kettle body is of a jacket structure, the jacket structure sequentially comprises an inner wall, a temperature control sheet, a heat insulation layer and an outer wall, the temperature control sheet is electrically connected with a control panel, and the control panel is electrically connected with the power supply;
the kettle cover is arranged at the top of the kettle body and is rotationally connected with the kettle body, and a feeding hole is formed in the kettle cover;
the stirring device penetrates through the kettle cover and extends downwards, the stirring device comprises a stirring motor, the input end of the stirring motor is electrically connected with the control panel, the output end of the stirring motor is in transmission connection with the stirring shaft, and the stirring motor is arranged on the kettle cover; the tail end of the stirring shaft is detachably provided with a stirring blade, a pneumatic valve is arranged in the stirring shaft, and the pneumatic valve is electrically connected with a stirring motor;
the temperature sensor is arranged at the bottom of the kettle body and is electrically connected with the control panel;
the cleaning brush comprises a brush body, the brush body is fixed with a support frame into a whole, and the support frame is detachably connected with the tail end of the stirring shaft.
The telescopic stirring is designed, so that the stirring effect is good, meanwhile, the automatic cleaning can be realized through the cleaning brush, and the cleaning effect is better than that of stirring and cleaning by adopting the cleaning brush; the temperature control effect is ideal when the temperature control pieces are designed to realize the regulation and control of different temperatures.
A discharging pipe is arranged at the bottom of the kettle body, and external force pushing is not needed in the discharging process; the discharge valve is designed to control the discharge of materials; the side design of the cauldron body is the jacket structure, thereby the temperature control piece designs in the middle of the jacket uniformly and makes the internal temperature of cauldron more even.
The kettle cover is rotationally connected with the kettle body, and when the interior of the kettle body needs to be thoroughly cleaned, the kettle cover can be opened, so that the problem that the integrated reaction kettle is easy to have a cleaning dead angle is avoided; the kettle cover is provided with feed inlets with different sizes for feeding different materials. Generally, the main materials are added into the kettle body through a feeding hole with the largest diameter, and the adding speed is high; the auxiliary material is added through other feed inlets, the adding speed is controlled, and the problems of agglomeration and the like are avoided.
Agitating unit is used for the stirring, through setting up the (mixing) shaft into pneumatic telescopic link after, can realize the vertical rotation compounding, the compounding is more even. Stirring vane and cleaning brush all can be installed in the bottom of (mixing) shaft in the detachable, adopt stirring vane when needs reaction, adopt cleaning brush when needs are clean. Although the stirring blade and the cleaning brush can be used simultaneously, the cleaning brush which is easy to wear is generally only arranged at the bottom of the stirring shaft.
In an embodiment of the present invention, the stirring blade is provided with a flow deflector. And the guide vanes are also designed on the stirring blades, so that the resistance of fluid in the stirring process is reduced, and the energy consumption is reduced.
In an embodiment of the present invention, the brush body is attached to the inner wall of the kettle body. The brush body can be laminated with the inner wall of the kettle body, and the inner wall of the kettle body can be cleaned more thoroughly.
In an embodiment of the present invention, an anti-corrosion sealing ring is disposed between the kettle body and the kettle cover. The sealing ring is designed to enhance the overall sealing performance, and the anticorrosive material is suitable for various reaction environments.
In an embodiment of the present invention, a pressure gauge is installed on the kettle body; the side of the cauldron body is provided with the liquid level observation window, be provided with the liquid level line on the liquid level observation window. But the internal pressure condition of installation manometer real-time supervision cauldron on the cauldron body can throw the material and judge reaction process etc. according to the pressure condition, also can effectively avoid pressure too big to lead to the potential safety hazard. Through set up the liquid level observation window on the cauldron body, wherein the liquid level observation window is used for observing the change of liquid level and change such as colour among the reaction process to judge and throw material and reaction process.
In an embodiment of the present invention, the sampling tube is installed on the kettle cover, the sampling tube is an inverted U-shaped tube, and the sampling tube can move up and down. The sampling pipe is arranged on the kettle cover, so that the sampling is convenient, the sampling pipe is designed into an inverted U-shaped pipe, the sampling can be carried out by utilizing the siphon phenomenon, and whether the sampling is finished or not is controlled by moving the sampling pipe up and down.
The temperature control reaction kettle can be further provided with a base, the base and the kettle body are integrated, a pulley is installed at the bottom of the base, and a limiting plate is installed on the pulley. The bottom installation base of the kettle body is used for supporting the kettle body, the installation pulleys are convenient to move the reaction kettle, the movement of the pulleys can be controlled by the limiting plates, and the displacement in the reaction process is avoided.
As above, the utility model discloses an easy abluent control by temperature change reation kettle has following beneficial effect: the side surface of the kettle body is designed into a jacket structure, and the temperature control sheets are uniformly designed in the middle of the jacket, so that the temperature in the kettle body is more uniform; the kettle cover is rotationally connected with the kettle body, so that the problem that the integrated reaction kettle is easy to have cleaning dead angles is solved; the kettle cover is provided with feed inlets with different sizes for feeding different materials; the stirring device is used for stirring, and after the stirring shaft is arranged to be a pneumatic telescopic rod, the materials can be mixed in a rotating mode from top to bottom and from left to right, so that the materials are mixed more uniformly; stirring vane and cleaning brush all can be installed in the bottom of (mixing) shaft in the detachable, adopt stirring vane when the reaction of needs, adopt cleaning brush to realize self-cleaning when the needs are clean.
Drawings
Fig. 1 shows a schematic structural diagram of a temperature control reaction kettle according to an embodiment of the present invention.
Fig. 2 is a schematic structural view of the embodiment of the present invention, in which the stirring shaft is connected to the stirring blade.
Fig. 3 is a schematic structural view of the embodiment of the present invention, wherein the stirring shaft is connected to the cleaning brush.
Fig. 4 is a schematic view of the jacket structure of the kettle body in the embodiment of the present invention.
Fig. 5 is a schematic view of a flow deflector on an agitating blade according to an embodiment of the present invention.
Description of the element reference numerals
1-kettle body; 2-a discharge pipe; 3-a discharge valve; 4-jacket structure, 401-inner wall, 402-temperature control sheet, 403-insulating layer, 404-outer wall; 5-kettle cover; 6-a feed inlet; 7-a stirring device, 701-a stirring motor, 702-a stirring shaft, 703-a stirring blade, 704-a flow deflector, 705-a brush body and 706-a support frame; 8-a temperature sensor; 9-corrosion-resistant sealing ring; 10-pressure gauge; 11-liquid level observation window; 12-sampling tube.
Detailed Description
The following description is provided for illustrative purposes, and other advantages and features of the present invention will become apparent to those skilled in the art from the following detailed description.
Please refer to fig. 1 to 5. It should be understood that the structure, ratio, size and the like shown in the drawings attached to the present specification are only used for matching with the content disclosed in the specification, so as to be known and read by those skilled in the art, and are not used for limiting the limit conditions that the present invention can be implemented, so that the present invention has no technical essential meaning, and any structure modification, ratio relationship change or size adjustment should still fall within the scope that the technical content disclosed in the present invention can cover without affecting the function that the present invention can produce and the purpose that the present invention can achieve. Meanwhile, the terms such as "upper", "lower", "left", "right", "middle" and "one" used in the present specification are for convenience of description, and are not intended to limit the scope of the present invention, and changes or adjustments of the relative relationship thereof may be made without substantial technical changes, and the present invention is also regarded as the scope of the present invention.
The utility model provides an easy abluent control by temperature change reation kettle, easy abluent control by temperature change reation kettle includes:
referring to fig. 1, the reactor body 1 is a hollow tank body with an upward opening, a discharge pipe 2 is installed at the bottom of the reactor body 1, and a discharge valve 3 is installed on the discharge pipe 2; referring to fig. 4, a jacket structure 4 is arranged on a side surface of the kettle body 1, the jacket structure 4 sequentially comprises an inner wall 401, a temperature control plate 402, an insulating layer 403 and an outer wall 404, the temperature control plate 402 is electrically connected with a control panel, and the control panel is electrically connected with the power supply (the power supply and the control panel are not shown in the drawing, and the structure and the connection mode are conventional connection modes); a pressure gauge 10 is arranged on the kettle body 1; a liquid level observation window 11 is arranged on the side surface of the kettle body 1, and a liquid level line is arranged on the liquid level observation window 11;
referring to fig. 1, a kettle cover 5, wherein the kettle cover 5 is installed at the top of the kettle body 1 and is rotatably connected with the kettle body 1, and a feed inlet 6 is formed in the kettle cover 5; an anti-corrosion sealing ring 9 is arranged between the kettle body 1 and the kettle cover 5;
referring to fig. 2, the stirring device 7 penetrates through the kettle cover 5 and extends downward, the stirring device 7 includes a stirring motor 701, an input end of the stirring motor 701 is electrically connected with the control panel, an output end of the stirring motor 701 is in transmission connection with a stirring shaft 702, and the stirring motor 701 is installed on the kettle cover 5; the stirring shaft 702 is detachably provided with stirring blades 703 at the tail end thereof, a pneumatic valve (not shown in the drawing, and having a conventional structure arranged on the stirring shaft) is arranged in the stirring shaft 702, and the pneumatic valve is electrically connected with the stirring motor 701; referring to fig. 5, the stirring blade 703 is provided with a flow deflector 704
Referring to fig. 1, a temperature sensor 8, wherein the temperature sensor 8 is installed at the bottom of the kettle body 1, and the temperature sensor 8 is electrically connected with the control panel;
referring to fig. 1, a sampling tube 12 is mounted on the kettle cover 5, the sampling tube 12 is an inverted U-shaped tube, and the sampling tube 12 can move up and down;
referring to fig. 3, the cleaning brush includes a brush body 705, the brush body 705 is fixed to a support frame 706, the support frame 706 is detachably connected to the end of the stirring shaft 702, and the brush body 705 is attached to the inner wall 401 of the kettle 1.
The working process is as follows: after the major ingredient of material adds through great feed inlet 6, start the power and make the motor begin to work, begin to work according to the temperature control piece 402 of setting for, drive (mixing) shaft 702 through the motor and rotate from top to bottom and left and right sides and so realize the stirring, the bottom and the stirring vane 703 of (mixing) shaft 702 are connected this moment, look over the reaction condition in real time according to temperature sensor 8, manometer 10 and liquid level observation window 11, also can use sampling tube 12 to utilize siphon phenomenon to carry out sample detection. All the other raw materials are added through a small or large charging hole, the stirring is continued until the reaction is finished, the condition of the pressure gauge 10 is observed firstly after the reaction is finished, and then the discharging valve 3 is opened to discharge. After the discharging is finished, the discharging valve 3 is closed, and the next reaction or cleaning can be carried out. Simple washing can be changed stirring blade 703 bottom (mixing) shaft 702 for clean brush, adds the clear water again and washs, and the motion process of (mixing) shaft 702 is similar with the material reaction among the cleaning process, can carry out upper and lower horizontal rotation, and the waste liquid of discharging after the washing is accomplished can. If manual cleaning is needed, the kettle cover 5 is opened.
In summary, the easy-to-clean temperature control reaction kettle provided by the utility model can realize automatic cleaning through the cleaning brush while the stirring effect is good through the design of telescopic stirring, and the cleaning effect is better than stirring and cleaning by adopting the cleaning brush; the temperature control piece 402 is designed to realize the control of different temperatures. Therefore, the utility model effectively overcomes various defects in the prior art and has high industrial utilization value.
The above embodiments are merely illustrative of the principles and effects of the present invention, and are not to be construed as limiting the invention. Modifications and variations can be made to the above-described embodiments by those skilled in the art without departing from the spirit and scope of the present invention. Accordingly, it is intended that all equivalent modifications or changes which may be made by those skilled in the art without departing from the spirit and technical spirit of the present invention be covered by the claims of the present invention.
Claims (6)
1. The utility model provides an easy abluent control by temperature change reation kettle which characterized in that, easy abluent control by temperature change reation kettle includes:
the reaction kettle comprises a kettle body (1), wherein the kettle body (1) is a hollow groove body with an upward opening, a discharge pipe (2) is installed at the bottom of the kettle body (1), and a discharge valve (3) is installed on the discharge pipe (2); the side surface of the kettle body (1) is provided with a jacket structure (4), the jacket structure (4) sequentially comprises an inner wall (401), a temperature control sheet (402), an insulating layer (403) and an outer wall (404), the temperature control sheet (402) is electrically connected with a control panel, and the control panel is electrically connected with a power supply;
the kettle cover (5) is installed at the top of the kettle body (1) and is rotatably connected with the kettle body (1), and a feeding hole (6) is formed in the kettle cover (5);
the stirring device (7) penetrates through the kettle cover (5) and extends downwards, the stirring device (7) comprises a stirring motor (701), the input end of the stirring motor (701) is electrically connected with the control panel, the output end of the stirring motor (701) is in transmission connection with the stirring shaft (702), and the stirring motor (701) is installed on the kettle cover (5); the tail end of the stirring shaft (702) is detachably provided with a stirring blade (703), a pneumatic valve is arranged in the stirring shaft (702), and the pneumatic valve is electrically connected with the stirring motor (701);
the temperature sensor (8) is installed at the bottom of the kettle body (1), and the temperature sensor (8) is electrically connected with the control panel;
the cleaning brush comprises a brush body (705), the brush body (705) and a support frame (706) are fixed into a whole, and the support frame (706) is detachably connected with the tail end of the stirring shaft (702).
2. The temperature-controlled reaction kettle easy to clean as claimed in claim 1, wherein: the stirring blade (703) is provided with a flow deflector (704).
3. The temperature-controlled reaction kettle easy to clean as claimed in claim 1, wherein: the brush body (705) is attached to the inner wall (401) of the kettle body (1).
4. The temperature-controlled reaction kettle easy to clean as claimed in claim 1, wherein: an anti-corrosion sealing ring (9) is arranged between the kettle body (1) and the kettle cover (5).
5. An easily cleaned temperature controlled reaction kettle according to claim 1 or 4, wherein: a pressure gauge (10) is arranged on the kettle body (1); the side of the kettle body (1) is provided with a liquid level observation window (11), and a liquid level line is arranged on the liquid level observation window (11).
6. An easily cleaned temperature controlled reaction kettle according to claim 1 or 4, wherein: a sampling tube (12) is installed on the kettle cover (5), the sampling tube (12) is an inverted U-shaped tube, and the sampling tube (12) can move up and down.
Priority Applications (1)
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CN201921160344.3U CN210584925U (en) | 2019-07-23 | 2019-07-23 | Easy abluent control by temperature change reation kettle |
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CN201921160344.3U CN210584925U (en) | 2019-07-23 | 2019-07-23 | Easy abluent control by temperature change reation kettle |
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