CN210573879U - A product label and identification device for high temperature furnace - Google Patents
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Abstract
一种用于高温炉的产品标签及识别装置,所述产品标签包括标签本体和编码结构,所述标签本体的熔点大于所述高温炉的最高工作温度,所述编码结构包括位于所述标签本体的显现面上的第一编码位和若干第二编码位,第一编码位和第二编码位为相对于标签本体的显现面的凹陷结构或凸起结构,为刻蚀或者镂空制作而成;第一编码位于所述标签本体的显现面的投影与第二编码位于所述标签本体的显现面的投影具有不同的形状。识别装置包括摄像装置、图像识别器和显示器。本实施例公开的产品标签能够不会因为高温而损坏,编码结构易于识别,读码稳定可靠;识别装置采用非接触的摄像识别方式,操作简单,不影响正常的生产流程,提高了高温炉对零部件的热处理效率。
A product label and identification device for a high-temperature furnace, the product label includes a label body and a coding structure, the melting point of the label body is greater than the maximum working temperature of the high-temperature furnace, and the coding structure includes a label located on the label body. The first coding position and several second coding positions on the display surface of the label, the first coding position and the second coding position are concave structures or raised structures relative to the display surface of the label body, and are made by etching or hollowing out; The projection of the first code on the display surface of the label body and the projection of the second code on the display surface of the label body have different shapes. The identification device includes a camera, an image recognizer, and a display. The product label disclosed in this embodiment can not be damaged due to high temperature, the coding structure is easy to identify, and the reading code is stable and reliable; the identification device adopts a non-contact camera identification method, which is easy to operate, does not affect the normal production process, and improves the high temperature furnace. Heat treatment efficiency of components.
Description
技术领域technical field
本实用新型涉及一种产品识别领域,具体涉及一种用于高温炉的产品标签及识别装置。The utility model relates to the field of product identification, in particular to a product label and identification device used in a high-temperature furnace.
背景技术Background technique
高温炉主要用于各工矿企业、科研单位化验室、实验室加温、热处理,是各类化验室中不可缺少的仪器设备,其规格按照温度划分有:1000℃、1200℃、1300℃等;常见以结构划分的高温炉种类有:箱式炉、管式炉、气氛炉和井式炉等。High temperature furnace is mainly used for heating and heat treatment in laboratories of various industrial and mining enterprises, scientific research units, and laboratories. It is an indispensable instrument and equipment in various laboratories. Common types of high temperature furnaces divided by structure are: box furnace, tube furnace, atmosphere furnace and pit furnace.
目前用于高温炉生产的产品标签大多采用进口的条形码,每一个产品的载具上喷涂或安装一个该条形码,进炉以及出炉均可用扫描枪进行信息读取。但是该条形码耐高温性差,生产中容易因碰撞、磨损等导致条形码读取错误。为了保证生产中读码的可靠性,一般一个星期或者一个月就要更换一次该条形码,由于该条形码比较贵,又加上容易损坏,所以给使用的企业带来了诸多不便,也影响了生产效率。At present, most of the product labels used in the production of high-temperature furnaces use imported barcodes. The barcode is sprayed or installed on the carrier of each product, and the information can be read by scanning guns when entering and exiting the furnace. However, the barcode has poor high temperature resistance, and it is easy to cause barcode reading errors due to collision and wear during production. In order to ensure the reliability of barcode reading in production, the barcode should be replaced once a week or a month. Because the barcode is relatively expensive and easy to damage, it brings a lot of inconvenience to the enterprise that uses it and affects production. efficiency.
实用新型内容Utility model content
本实用新型要解决的技术问题是提供一种用于高温炉的产品标签及识别装置,具有结构可靠耐用、读码稳定和识别显著性好的优点。The technical problem to be solved by the utility model is to provide a product label and identification device for a high-temperature furnace, which has the advantages of reliable and durable structure, stable code reading and good identification distinctiveness.
为解决上述技术问题本实用新型提供以下的技术方案:一种用于高温炉的产品标签,包括标签本体以及位于标签本体上的编码结构,其特征在于,所述标签本体的熔点大于所述高温炉的最高工作温度,所述编码结构包括位于所述标签本体的显现面上的第一编码位和若干第二编码位,所述第一编码位和第二编码位为相对于标签本体的显现面的凹陷结构或凸起结构;所述第一编码位于所述标签本体的显现面的投影与第二编码位于所述标签本体的显现面的投影具有不同的形状。In order to solve the above technical problems, the present invention provides the following technical solutions: a product label for a high temperature furnace, comprising a label body and a coding structure on the label body, characterized in that the melting point of the label body is greater than the high temperature The maximum working temperature of the furnace, the coding structure includes a first coding position and several second coding positions on the surface of the label body, and the first coding position and the second coding position are relative to the appearance of the label body. The projection of the first code on the display surface of the label body and the projection of the second code on the display surface of the label body have different shapes.
可选的,所述第一编码位于所述若干第二编码位的一侧,且述第一编码位与第二编码位之间的距离大于相邻第二编码位之间的距离。Optionally, the first encoding is located on one side of the plurality of second encoding bits, and the distance between the first encoding bit and the second encoding bit is greater than the distance between adjacent second encoding bits.
优选的,所述第二编码位为多个圆形孔,所述圆形孔呈阵列状排布。Preferably, the second coding bits are a plurality of circular holes, and the circular holes are arranged in an array.
优选的,所述第一编码位为三角孔,且第一编码位设置在第二编码位的侧上方。Preferably, the first encoding bit is a triangular hole, and the first encoding bit is arranged above the side of the second encoding bit.
可选的,所述标签本体为铁板,厚度为3mm。Optionally, the label body is an iron plate with a thickness of 3mm.
优选的,所述第一编码位和若干第二编码位由冲压设备一次冲压成型。Preferably, the first coding bit and the plurality of second coding bits are punched and formed by punching equipment at one time.
可选的,所述标签本体由不锈钢或陶瓷制成。Optionally, the label body is made of stainless steel or ceramics.
本实用新型还记载了一种用于高温炉的识别装置,其特征在于,所述识别装置用于对上述产品标签的识别;所述识别装置包括摄像装置、图像识别器和显示器;所述摄像装置用于对产品标签摄像,获取编码结构的图像;所述图像识别器与所述摄像装置数据链接,用于识别编码结构的图像,并发送至显示器显示。The utility model also describes an identification device for a high-temperature furnace, which is characterized in that the identification device is used to identify the above-mentioned product label; the identification device includes a camera, an image recognizer and a display; the camera The device is used for photographing the product label to obtain the image of the coding structure; the image recognizer is data-linked with the camera device to identify the image of the coding structure and send it to the display for display.
可选的,所述识别装置还包括灯光装置,在所述摄像装置对产品标签摄像时,提供照明。Optionally, the identification device further includes a lighting device, which provides lighting when the camera device images the product label.
本实用新型的有益效果为:本实用新型实施例公开的产品标签能够不会因为高温而损坏,编码结构显著性好,易于识别,读码稳定可靠;识别装置采用非接触的摄像识别方式,操作简单,不影响正常的生产流程,提高了高温炉对零部件的热处理效率。The beneficial effects of the present utility model are as follows: the product label disclosed in the embodiment of the present utility model can not be damaged due to high temperature, the coding structure has good conspicuousness, is easy to identify, and the reading code is stable and reliable; It is simple, does not affect the normal production process, and improves the heat treatment efficiency of the parts in the high temperature furnace.
附图说明Description of drawings
图1为本实用新型产品标签的第一种实施例的结构示意图;Fig. 1 is the structural representation of the first embodiment of the product label of the present invention;
图2为本实用新型产品标签的第二种实施例的结构示意图;Fig. 2 is the structural representation of the second embodiment of the product label of the present invention;
图3为本实用新型产品标签的第三种实施例的结构示意图;3 is a schematic structural diagram of a third embodiment of the product label of the present invention;
图4为本实用新型识别装置的一种实施例的结构示意图;4 is a schematic structural diagram of an embodiment of the identification device of the present invention;
其中,附图标记如下:1、标签本体 2、摄像装置 3、图像识别器 4、显示器 5、灯光装置 6、载具。The reference numerals are as follows: 1.
具体实施方式Detailed ways
为更进一步阐述本实用新型为达成预定实用新型目的所采取的技术手段及功效,以下结合附图及较佳实施例,对依据本实用新型提出的金手指及其具体实施方式、结构、特征及其功效,详细说明如后。在下述说明中,不同的“一实施例”或“实施例”指的不一定是同一实施例。此外,一或多个实施例中的特定特征、结构、或特点可由任何合适形式组合。In order to further illustrate the technical means and effects adopted by the present invention to achieve the intended purpose of the utility model, the following in conjunction with the accompanying drawings and preferred embodiments, the gold finger proposed according to the present invention and its specific implementation, structure, characteristics and Its effect is described in detail as follows. In the following description, different "an embodiment" or "embodiments" do not necessarily refer to the same embodiment. Furthermore, the particular features, structures, or characteristics in one or more embodiments may be combined in any suitable form.
一方面,本实用新型的一个实施例提出用于高温炉的产品标签,包括标签本体1以及位于标签本体上的编码结构,所述标签本体1的熔点大于所述高温炉的最高工作温度,所述编码结构包括位于所述标签本体1的显现面上的第一编码位101和若干第二编码位102,所述第一编码位101和第二编码位102为相对于标签本体1的显现面的凹陷结构或凸起结构;所述第一编码位101位于所述标签本体1的显现面的投影与第二编码位102位于所述标签本体 1的显现面的投影具有不同的形状。On the one hand, an embodiment of the present invention proposes a product label for a high-temperature furnace, including a
进一步的,所述标签本体1根据高温炉的规格,可选择铁、钨、钼、陶瓷、石英玻璃等熔点在1500℃以上温度的无机物材料,对于工作温度较低的高温炉,所述标签本体1还可采用不锈钢等;所述标签本体1的熔点大于所述高温炉的最高工作温度,以使标签本体1在高温炉中保持固定的形状结构。Further, according to the specifications of the high-temperature furnace, the
进一步的,为了提高产品标签中编码结构的显著性,所述第一编码位101和若干第二编码位102均设置在标签本体1的显现面上,通过结构、形状、反光度或颜色等区别所述第一编码位101和若干第二编码位102的位置和视觉特征。在一个实施例中,所述第一编码位101 为凹陷或凸起结构,第二编码位102为凸起或凹陷结构;或者在第一编码位101和第二编码位102均为凹陷或凸起结构时,在第一编码位101和第二编码位102的相应位置设置不同反光率的反光层或颜色涂层,以显著区分第一编码位101和第二编码位102。Further, in order to improve the conspicuousness of the coding structure in the product label, the
进一步的,所述第一编码位101与第二编码位102具有明显区别的特定形状,以进一步提高编码结构的可识别性,在一个实施例中,第一编码位101位于所述标签本体1的显现面的投影与第二编码位102位于所述标签本体1的显现面的投影具有不同的形状,如图1所示产品标签的第一种实施例和图3所示产品标签的第三种实施例的结构示意图。Further, the
如图1-3所示实施例中,所述第一编码位101位于所述若干第二编码位102的一侧,且述第一编码位101与第二编码位102之间的距离大于相邻第二编码位102之间的距离;图1和图3所示实施例中的第一编码位101分别为三角形和六边形,其形状明显区别于第二编码位 102,且第二编码位102之间的距离小于第一编码位101与相邻第二编码位102的距离,以使第一编码位101具有产品标签的定位标识特性;在标签识别时,能够快速定位第一编码位101,以该定位标识特性定位编码结构所在的视界。In the embodiment shown in FIGS. 1-3 , the first encoded
较佳的实施例如图1和图2所示,第一编码位101为三角孔,且第一编码位101设置在第二编码位102的侧上方;所述第二编码位102为多个圆形孔,所述圆形孔呈阵列状排布;第一编码位101具有形状、位置和数量的唯一性,所述第二编码位102可以为多行排布的阵列,每行有预设数量的圆形孔,如图示第一行为9个孔,行数不仅限于4行,可以是任何行数。根据常用的编码规则(十进制),可将图1和图2所示编码结构识别为9358和6308,以实现产品标签的编码功能A preferred embodiment is shown in FIG. 1 and FIG. 2 , the
在一个实施例中,所述标签本体1为铁板,厚度为3mm;所述第一编码位101和若干第二编码位102由冲压设备一次冲压成型,在3mm厚度的铁板上打上直径3mm的小孔作为第二编码位102,通过一次冲压加工成型,所述标签本体1使用成本降低;编码位对应的凹陷结构也可通过刻蚀或者镂空制作而成。第二方面,本实用新型一种实施例公开了一种签识别装置,如图4所示,所述识别装置用于对上述产品标签的识别;所述识别装置包括摄像装置2、图像识别器3和显示器4;所述摄像装置2用于对产品标签摄像,获取编码结构的图像;所述图像识别器3与所述摄像装置2数据链接,用于识别编码结构的图像,并发送至显示器4显示。所述识别装置还包括灯光装置5,在所述摄像装置2对产品标签摄像时,提供照明。In one embodiment, the
进一步的,所述摄像装置2为摄像头,通过调节装置固定在标签本体1的显现面前部,用于获取编码结构的图像,并将获取的图像信息传输给图像识别器3;可选的,图像识别器3 为图像比较器或处理器,例如201822069259.8公开的一种智能图像识别系统,包括处理器,所述处理器电性输出连接有语音播放模块、显示模块、数据储存模块和预处理模块,所述预处理模块为PC端处理器。在一个实施例中,所述图像识别器3可以为个人电脑或手机终端,在个人电脑或手机终端显示所述编码结构的图像,可人工比对识别产品标签。Further, the
图4所示实施例的签识别装置在电动机定子芯自动化生产线中应用过程为:将产品标签安装在载具6正对摄像装置2的侧面,装满待高温处理的定子铁芯的载具沿着生产线运动的起始阶段,摄像装置2读取产品标签,将标签内容上传给图像识别器3或生产控制中心;完成载具6进炉前的产品标签核验;载具6和产品标签以及定子铁芯进入到高温炉中,待热处理完成,载具6出炉后摄像装置2再次读取产品标签,将标签图像上传给图像识别器3或生产控制中心;通过产品标签的读取识别可以监控整个生产过程,比如等待进炉产品的数量,已经进炉的产品数量以及已经出炉的产品数量,便于生产管理。在生产中,载具是在流水线上运动的;标签被安装在载具的固定位置;灯光装置5于高温炉外提供拍照的照明,摄像装置 2对载具上产品标签进行拍照;在一个实施例中,摄像装置2设置光照传感器,在拍照环境亮度降低到预设值后,光照传感器控制灯光装置5的开关和亮度调节。The application process of the tag identification device of the embodiment shown in FIG. 4 in the automatic production line of the motor stator core is as follows: the product tag is installed on the side of the
以上所述,仅是本实用新型的较佳实施例而已,并非对本实用新型作任何形式上的限制,虽然本实用新型已以较佳实施例揭露如上,然而并非用以限定本实用新型,任何熟悉本专业的技术人员,在不脱离本实用新型技术方案范围内,当可利用上述揭示的技术内容作出些许更动或修饰为等同变化的等效实施例,但凡是未脱离本实用新型技术方案的内容,依据本实用新型的技术实质对以上实施例所作的任何简单修改、等同变化与修饰,均仍属于本实用新型技术方案的范围内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention in any form. Although the present invention has been disclosed above with preferred embodiments, it is not intended to limit the present invention. Those skilled in the art, without departing from the scope of the technical solution of the present invention, can make some changes or modifications to equivalent examples of equivalent changes using the technical content disclosed above, provided that the technical solutions of the present invention are not departed from. content, any simple modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the present invention still fall within the scope of the technical solutions of the present invention.
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112135102A (en) * | 2020-09-24 | 2020-12-25 | 北京小龙潜行科技有限公司 | Pig monitoring method, device and system based on pig ear tags of different shapes |
CN114529919A (en) * | 2022-02-28 | 2022-05-24 | 卫健智能(深圳)有限公司 | Image identification method of medical archive |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112135102A (en) * | 2020-09-24 | 2020-12-25 | 北京小龙潜行科技有限公司 | Pig monitoring method, device and system based on pig ear tags of different shapes |
CN112135102B (en) * | 2020-09-24 | 2023-03-10 | 北京小龙潜行科技有限公司 | Pig monitoring method, device and system based on pig ear tags of different shapes |
CN114529919A (en) * | 2022-02-28 | 2022-05-24 | 卫健智能(深圳)有限公司 | Image identification method of medical archive |
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