CN210568417U - Low nitrogen oxide combustor - Google Patents

Abstract

The utility model discloses a low nitrogen oxide burner, which comprises an inner shell and an outer shell arranged outside the inner shell, wherein one end of the outer shell is provided with a fire hole plate, and a dense flame channel is formed between the outer shell and the inner shell; a premixing channel and a light flame channel which are communicated with each other are formed inside the inner shell, a thick flame premixing gas inlet which is communicated with the premixing channel and the thick flame channel is formed in the inner shell, and a secondary air inlet through which external air enters the light flame channel is formed in the inner shell; the fire hole plate is provided with a plurality of thick fire holes communicated with the thick flame channel and a plurality of thin fire holes communicated with the thin flame channel. The utility model discloses a simple structure's combustor in the current trade has been solved in the reposition of redundant personnel of dense flame and light flame, reduces NOx and discharges the obscure problem of effect, draws passageway effective control NOx through single and discharges, singly draws simultaneously and draws the passageway combustor, and the structure is simple with the shaping, and the size is convenient for control, and is with low costs, and combustion performance is stable.

Description

Low nitrogen oxide combustor

Technical Field

The utility model relates to a combustor technical field, more specifically relates to a low nitrogen oxide combustor.

Background

At present, the economic development of China has achieved the achievement of holding attention, but the problem of environmental pollution is increasingly prominent, and the method poses great threat to the sustainable development of China and the world economy. However, in the gas water heater industry, especially in the domestic market, few manufacturers research the low NOx control technology, and the adopted burner has a series of defects of complex structure, unobvious NOx emission reduction effect, complex production process, high cost and the like, so that the research and the utility model of a brand-new low NOx burner becomes an industrial problem which is urgently needed to be solved in the gas water heater industry.

SUMMERY OF THE UTILITY MODEL

The utility model provides a low nitrogen oxide burner for overcoming the problem that the existing burner with simple structure in the industry reduces the NOx emission effect and is not obvious.

In order to solve the technical problem, the utility model discloses a technical scheme is: a low nitrogen oxide burner comprises an inner shell and an outer shell arranged on the outer side of the inner shell, wherein a fire hole plate is arranged at one end of the outer shell, and a dense flame channel is formed between the outer shell and the inner shell; a premixing channel and a light flame channel which are communicated with each other are formed inside the inner shell, a thick flame premixing inlet which is communicated with the premixing channel and the thick flame channel is formed in the inner shell, and a secondary air inlet through which outside air enters the light flame channel is formed in the inner shell; the fire hole plate is provided with a plurality of thick fire holes communicated with the thick flame channel and a plurality of thin fire holes communicated with the thin flame channel.

In the technical scheme, the outer shell is arranged on the outer side of the inner shell, and a closed dense flame channel is formed between the outer shell and the inner shell; the fuel gas and the air are mixed to form premixed gas, the premixed gas enters from the premixing channel, a part of the premixed gas flows along the premixing channel and enters the rich flame channel from the rich flame premixed gas inlet, and rich flames are generated in the rich flame holes by the part of the premixed gas; another part of the premixed gas flows along the premixing passage and enters the light flame passage, and the premixed gas and the air entering from the secondary air inlet are mixed again to generate light flame in the light flame hole. This technical scheme has realized the reposition of redundant personnel of dense flame and light flame, draws the passageway effective control NOx through single and discharges, has solved the problem that simple structure's combustor reduces NOx and discharges the effect inconspicuously in the current trade, singly draws the passageway combustor simultaneously, and structure and shaping are simple, and the size is convenient for control, and is with low costs, and combustion performance is stable.

Preferably, the inner casing includes two sets of inner casing side plates disposed oppositely, the premixing passage and the light flame passage are formed by the two sets of inner casing side plates, and the rich flame premixed gas inlet and the secondary air inlet are disposed on the inner casing side plates. It should be noted that the inner shell may be integrally formed by stamping, or two sets of inner shell side plates may be connected together by welding.

Preferably, a plurality of groove structures are uniformly arranged on the inner shell side plate, a convex structure is formed between two adjacent groove structures, the dense flame premixed gas inlet is arranged on the convex structure, and the secondary air inlet is arranged on the side wall of the groove structure along the vertical direction. In this technical scheme, when inner shell curb plate 11 and the inboard laminating of shell, the setting of groove structure 12 and shell inboard forms the passageway, and outside air gets into secondary air inlet 8 in the passageway that groove structure 12 formed. Because the uniformity of the groove structure is set, the secondary air inlets arranged on the groove structure are also uniformly arranged, the premixed gas and the secondary air are fully and uniformly mixed, and the uniform flow velocity of the premixed gas and the secondary air at all the light fire holes is ensured. Because the convex structure is evenly arranged, the dense flame premixed gas inlet arranged on the convex structure is evenly arranged, the dense flame premixed gas inlet is evenly arranged, the uniformity of premixed gas entering the dense flame channel from the premixing channel is ensured, and the uniform flow velocity of the premixed gas at all dense fire holes is ensured.

Preferably, the secondary air inlet is located above the rich flame premix gas inlet and the secondary air inlet is located below the lean flame path. The dense flame premixing inlet is arranged below the secondary air inlet (the dense flame premixing inlet is arranged at the upstream of the secondary air inlet), so that premixed gas is prevented from participating in mixing of secondary air before entering the dense flame channel, the periphery of the dense flame channel is closed, and the dense flame channel is communicated with the dense flame holes at the fire hole plate.

Preferably, the dense flame premixed gas inlet is a folded edge guide hole, and the folded edge guide hole comprises a folded plate arranged on the convex structure and a guide hole penetrating through the convex structure. In this technical scheme, the setting of hem water conservancy diversion hole can be convenient for lead-in some premix gas to the dense flame passageway in from premixing the passageway. It should be noted that the flow guiding holes in the present technical solution may be circular holes, elliptical holes, or holes with other shapes.

Preferably, the outer casing comprises two sets of outer casing side plates which are oppositely arranged, two sets of the thick flame channels are formed between the two sets of the outer casing side plates and the two sets of the inner casing side plates, and the two sets of the thick flame channels are positioned on two sides of the thin flame channel. In this technical scheme, two sets of dense flame passageways are formed between two sets of shell curb plates and two sets of inner shell curb plates respectively, and two sets of dense flame passageways are located the both sides of light flame passageway respectively, and through the intercommunication between dense flame passageway and the dense fire hole, the intercommunication between light flame passageway and the light fire hole can form two sets of dense flames and a set of light flame respectively. It should be noted that the housing may be integrally formed by stamping, or two sets of housing side plates may be connected together by welding.

Preferably, the plurality of light fire holes are arranged on the fire hole plate in two rows, the plurality of thick fire holes are arranged on the fire hole plate in two rows, and the two groups of thick fire holes are respectively arranged on two sides of the two groups of light fire holes. In the technical scheme, the two rows of the thick fire holes are arranged on the fire hole plate, so that the thick flame can be ensured to be combusted more evenly and sufficiently; the light flame holes are arranged on the fire hole plate in two rows, so that the light flame can be ensured to be more fully combusted.

Preferably, the thin fire holes and the side thick fire holes are positioned on the same straight line. In the technical scheme, two sides of the light fire holes are uniformly distributed with one thick fire hole, and thick flames formed in the thick fire holes have a flame stabilizing effect on light flames formed in the light fire holes.

Preferably, the outer shell is provided with a straight pipe hole penetrating through the inner shell, and the straight pipe hole is used for installing a cold water pipe. In this technical scheme, install the cold water pipe in the straight tube hole, can effectively reduce the temperature on combustor surface through the water-cooling, reduce combustion temperature, realized the low-nitrogen combustion. And the outer shell and the inner shell are both provided with catalytic coatings, and the catalytic coatings can further reduce NOx emission.

Preferably, the premixing channel and the fire hole plate form a Z shape; the premixing channel comprises an injection section and a mixing section which are communicated with each other. In the technical scheme, the premixing channel and the fire hole plate form a Z shape, and can also be in other shapes. The gas is injected into the injection section of the premixing channel at a certain pressure, and the air outside the combustor is drawn into the premixing channel and is fully mixed in the mixing section to form premixed gas of the gas and the air.

Compared with the prior art, the beneficial effects are:

the utility model effectively controls the NOx emission through the single injection channel, effectively reduces the surface temperature of the burner through water cooling, reduces the combustion temperature, and realizes low-nitrogen combustion; the catalytic coating further reduces NOx emissions; the single injection passage combustor has the advantages of simple structure and forming, convenient size control, low cost and stable combustion performance; the single injection channel combustor is small in size, and technical guarantee is provided for miniaturization and light weight of the gas water heater.

Drawings

FIG. 1 is a front view of the burner of the present invention;

FIG. 2 is a perspective view of the burner of the present invention;

fig. 3 is an exploded view of the burner of the present invention;

3 fig. 3 4 3 is 3 a 3 cross 3- 3 sectional 3 view 3 taken 3 along 3 a 3- 3 a 3 of 3 fig. 3 1 3 according 3 to 3 the 3 present 3 invention 3; 3

Fig. 5 is a cross-sectional view taken along the line B-B in fig. 1 according to the present invention;

fig. 6 is another perspective view of the burner of the present invention;

fig. 7 is a schematic structural diagram of an inner shell in the burner of the present invention.

Detailed Description

The drawings are for illustrative purposes only and are not to be construed as limiting the patent; for the purpose of better illustrating the embodiments, certain features of the drawings may be omitted, enlarged or reduced, and do not represent the size of an actual product; it will be understood by those skilled in the art that certain well-known structures in the drawings and descriptions thereof may be omitted. The positional relationships depicted in the drawings are for illustrative purposes only and are not to be construed as limiting the present patent.

The same or similar reference numerals in the drawings of the embodiments of the present invention correspond to the same or similar parts; in the description of the present invention, it should be understood that if there are the terms "upper", "lower", "left", "right", "long", "short", etc. indicating the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, it is only for convenience of description and simplification of description, but it is not intended to indicate or imply that the device or element referred to must have a specific orientation, be constructed in a specific orientation, and be operated, and therefore the terms describing the positional relationship in the drawings are only for illustrative purposes and are not to be construed as limiting the present patent, and those skilled in the art will understand the specific meaning of the terms according to their specific circumstances.

The technical solution of the present invention is further described in detail by the following specific embodiments in combination with the accompanying drawings:

example 1

As shown in fig. 1 to 7, a low nitrogen oxide burner comprises an inner shell 1 and an outer shell 2 arranged outside the inner shell 1, wherein one end of the outer shell 2 is provided with a fire hole plate 3, and a rich flame channel 4 is formed between the outer shell 2 and the inner shell 1; a premixing channel 5 and a light flame channel 6 which are communicated with each other are formed inside the inner shell 1, a dense flame premixed gas inlet 7 which is communicated with the premixing channel 5 and the dense flame channel 4 is formed in the inner shell 1, and a secondary air inlet 8 through which outside air enters the light flame channel 6 is formed in the inner shell 1; the fire hole plate 3 is provided with a plurality of thick fire holes 9 communicated with the thick flame channel 4 and a plurality of thin fire holes 10 communicated with the thin flame channel 6. It should be noted that the rich fire hole 9 is communicated with the rich flame channel 4 at the downstream of the burner, and the rich flame premixed gas inlet 7 is communicated with the rich flame channel 4 at the upstream of the burner; the lean flame holes 10 communicate with the lean flame path 6 downstream of the burner, and the lean flame path 6 communicates with the premix path 5 upstream of the burner.

In the embodiment, the outer shell 2 is installed outside the inner shell 1, and a closed rich flame channel 4 is formed between the outer shell 2 and the inner shell 1; the gas and the air are mixed to form premixed gas, the premixed gas enters from the premixing channel 5, a part of the premixed gas flows along the premixing channel 5 and enters the rich flame channel 4 from the rich flame premixed gas inlet 7, and rich flames are generated in the rich flame holes 9 by the part of the premixed gas; another portion of the premixed gas flows along the premixing passage 5 and enters the thin flame passage 6, and the premixed gas is mixed with the air entering from the secondary air inlet 8 again to generate a thin flame in the thin flame hole 10.

The embodiment realizes the shunting of thick flame and light flame, effectively controls NOx emission through single injection channel, solves the problem that the emission effect of NOx is not obvious when the combustor with a simple structure in the prior industry reduces the NOx emission effect, and simultaneously, the combustor with the single injection channel has the advantages of simple structure and forming, convenient size control, low cost and stable combustion performance.

The inner shell 1 comprises two groups of inner shell side plates 11 which are oppositely arranged, the premixing channel 5 and the light flame channel 6 are formed by the two groups of inner shell side plates 11, and the dense flame premixing air inlet 7 and the secondary air inlet 8 are arranged on the inner shell side plates 11. It should be noted that the inner shell 1 may be integrally formed by stamping, or two sets of inner shell side plates 11 may be connected together by welding.

In addition, a plurality of groove structures 12 are uniformly arranged on the inner shell side plate 11, a convex structure 13 is formed between two adjacent groove structures 12, the dense flame premixed gas inlet 7 is arranged on the convex structure 13, and the secondary air inlet 8 is arranged on the side wall of the groove structure 12 along the vertical direction. When the inner shell side plate 11 is attached to the inner side of the outer shell, the groove structures 12 and the inner side of the outer shell are arranged to form a channel, and outside air enters the secondary air inlet 8 from the channel formed by the groove structures 12. Due to the uniform arrangement of the groove structures 12, the secondary air inlets 8 arranged on the groove structures 12 are also uniformly arranged, so that the premixed gas and the secondary air are fully and uniformly mixed, and the uniform flow velocity of the premixed gas and the secondary air at all the light fire holes 10 is ensured. Due to the uniform arrangement of the convex structures 13, the dense flame premixed gas inlets 7 arranged on the convex structures 13 are uniformly arranged, and the uniform arrangement of the dense flame premixed gas inlets 7 ensures the uniformity of premixed gas entering the dense flame channel 4 from the premixing channel 5, and simultaneously ensures the uniform flow velocity of the premixed gas at all dense fire holes 9.

Wherein the secondary air inlet 8 is located above the rich flame premix gas inlet 7 and the secondary air inlet 8 is located below the lean flame path 6. The dense flame premixing inlet 7 is arranged below the secondary air inlet 8 (the dense flame premixing inlet 7 is arranged at the upstream of the secondary air inlet 8), so that premixed gas is prevented from participating in mixing of secondary air before entering the dense flame channel 4, the periphery of the dense flame channel 4 is sealed, and the dense flame channel 4 is communicated with the dense flame holes 9 at the fire hole plate 3.

In addition, the dense flame premixed gas inlet 7 is a flanging guide hole, and the flanging guide hole comprises a folded plate 71 arranged on the convex structure 13 and a guide hole 72 penetrating through the convex structure 13. The arrangement of the flanging guide holes can facilitate the guiding of a part of premixed gas from the premixing channel 5 into the rich flame channel 4. It should be noted that the deflector holes 72 may be circular holes, elliptical holes, or other holes.

Wherein, the shell 2 includes two sets of shell curb plates 21 that set up relatively, forms two sets of dense flame passageways 4 between two sets of shell curb plates 21 and two sets of inner shell curb plates 11, and two sets of dense flame passageways 4 are located the both sides of light flame passageway 6, and through the intercommunication between dense flame passageway 4 and the dense fire hole 9, the intercommunication between light flame passageway 6 and the light fire hole 10 can form two sets of dense flames and a set of light flame respectively.

In addition, a plurality of light fire holes 10 are arranged on the fire hole plate 3 in two rows, a plurality of thick fire holes 9 are arranged on the fire hole plate 3 in two rows, and two groups of thick fire holes 9 are respectively arranged at two sides of the two groups of light fire holes 10. The thick fire holes 9 are evenly arranged on the fire hole plate 3 in two rows from left to right, so that the thick flame can be ensured to burn more evenly and fully; the light flame holes 10 are evenly arranged on the fire hole plate 3 in two rows from left to right, so that the light flame can be more fully combusted.

Wherein, the light fire holes 10 and the side dense fire holes 9 are positioned on the same straight line. The thick fire holes 9 are uniformly distributed on two sides of the light fire hole 10, and thick flames formed in the thick fire holes 9 have a flame stabilizing effect on light flames formed in the light fire hole 10.

In addition, the outer shell 2 is provided with a straight pipe hole 22 penetrating the inner shell, and the straight pipe hole 22 is used for installing a cold water pipe. The straight tube hole 22 is provided with a cold water tube, so that the surface temperature of the combustor can be effectively reduced through water cooling, the combustion temperature is reduced, and low-nitrogen combustion is realized. And the outer shell and the inner shell are both provided with catalytic coatings, and the catalytic coatings can further reduce NOx emission.

Wherein, the premixing channel 5 and the fire hole plate 3 form a Z shape; the premixing passage 5 includes an injection section 51 and a mixing section 52 communicating with each other. The premixing passage 5 and the fire hole plate 3 form a Z shape, and may have other shapes. The gas is injected into the injection section 51 of the premixing passage 5 at a certain pressure, and the air outside the burner is drawn into the premixing passage 5 and is fully mixed in the mixing section 52 to become premixed gas of the gas and the air.

The working principle is as follows:

the gas is injected into the injection section 51 of the premixing channel 5 at a certain pressure, the air outside the burner is drawn into the premixing channel 5 and is fully mixed in the mixing section 52 to form premixed gas of the gas and the air, as shown in fig. 5, the premixed gas is divided into three gas paths, wherein, the left and the right 2 gas paths enter the left and the right concentrated flame channels 4 through the concentrated flame premixed gas inlet and are combusted in the concentrated flame holes 9 to form concentrated flames, wherein, the concentrated flame premixed gas inlet 7 can be a flanging flow guide hole as shown in fig. 5, and can also be directly provided with a round hole or holes with other shapes on the inner shell side plate 11. The rich flame premixing inlet 7 is arranged at the upstream of the secondary air inlet 8, so that the premixed gas is ensured not to participate in the mixing of the secondary air before entering the left and right rich flame channels 4, the peripheries of the left and right rich flame channels 4 are closed, the fire orifice plates 3 are communicated with the rich fire orifices 9, the external air enters the premixing channel 5 through the secondary air inlet in the graph 4 and is combusted in the lean fire orifices 10 after being secondarily mixed with the premixed gas, and the concentration of the fuel is lower than that of the fuel in the left and right rich flame channels 4 due to the fact that the premixed gas in the lean flame channel 6 is secondarily mixed with the air, and therefore the lean flame is formed.

In order to reduce NOx emission, experiments prove that when the primary air coefficient of the rich flame is 0.5-0.6, the NOx amount generated by the rich flame is low, the primary air is insufficient, the combustion is in an incomplete state, the combustion temperature is low, the generation of NOx is not facilitated, and meanwhile, fuel which is not completely combusted can be subjected to secondary combustion through secondary air, so that the generation of CO is effectively controlled; when the primary air coefficient of the light flame is 1.6, because oxygen is rich in the primary combustion process of the fuel, the heat released by the fuel combustion is taken away by redundant air and discharged outdoors, so that the combustion temperature of the light flame is lower, the combustion of the thick flame is stable, the light flame can be effectively prevented from leaving the flame, and the stable combustion of the combustor is ensured.

In order to ensure that the flow velocity of the premixed gas is uniform in the left and right directions of the burner, a plurality of dense flame premixed gas inlets 7 can be uniformly distributed on the inner shell side plate 11 at equal intervals in the left and right directions of the fire hole plate 3, and after the premixed gas in the premixing channel 5 enters the light flame channel 6, a plurality of secondary air inlets 8 can be uniformly distributed on the inner shell side plate 11 at equal intervals in the left and right directions of the fire hole plate 3 in order to ensure that the premixed gas and the secondary air are fully and uniformly mixed in the left and right directions of the fire hole plate 3. The distance between the secondary air inlet 8 and the housing 2 and the fire hole plate 3 can be determined through experiments, and on the premise of ensuring the air flow speed of the light fire hole 10, the light flame height, the fire grate volume and other parameters, the larger the distance is, the more uniform the mixing of the premixed gas and the secondary air is, and the primary air coefficient of the light flame can be better ensured to be 1.6, so that the generation of NOx is effectively controlled.

In the combustion process of the burner, the temperature of cold water in the straight pipe penetrating through the straight pipe hole 22 is far lower than the combustion temperature, the combustion temperature is reduced through the cold water in the straight pipe, and the NOx emission is further reduced. The burner is a catalytic burner with an additional catalytic combustion layer, the catalytic burner is a device or equipment for burning by adopting a catalyst in the catalytic combustion layer, the working principle of the catalytic combustion is that organic waste gas is subjected to flameless combustion at a lower ignition temperature by virtue of the catalyst, so that the organic waste gas is decomposed into nontoxic carbon dioxide and water vapor, the catalyst is used for reducing activation energy, and meanwhile, the surface of the catalyst has an adsorption effect, so that reactant molecules are enriched on the surface, the reaction rate is improved, and the reaction is accelerated. Compared with the traditional burner, the catalytic burner needs less auxiliary fuel, has low energy consumption and small volume of equipment and facilities, is favorable for further reducing the generation of nitrogen oxides, and is more environment-friendly.

It is obvious that the above embodiments of the present invention are only examples for clearly illustrating the present invention, and are not limitations to the embodiments of the present invention. Other variations and modifications will be apparent to persons skilled in the art in light of the above description. And are neither required nor exhaustive of all embodiments. Any modification, equivalent replacement, and improvement made within the spirit and principle of the present invention should be included in the protection scope of the claims of the present invention.

Claims (10)

1. A low nox burner, comprising: the flame-retardant composite material comprises an inner shell (1) and an outer shell (2) arranged on the outer side of the inner shell (1), wherein a fire hole plate (3) is arranged at one end of the outer shell (2), and a thick flame channel (4) is formed between the outer shell (2) and the inner shell (1); a premixing channel (5) and a light flame channel (6) which are communicated with each other are formed inside the inner shell (1), a thick flame premixing inlet (7) which is communicated with the premixing channel (5) and the thick flame channel (4) is formed in the inner shell (1), and a secondary air inlet (8) through which outside air enters the light flame channel (6) is formed in the inner shell (1); the fire hole plate (3) is provided with a plurality of thick fire holes (9) communicated with the thick flame channel (4) and a plurality of light fire holes (10) communicated with the light flame channel (6).

2. A low nox burner as claimed in claim 1, wherein: the inner shell (1) comprises two groups of inner shell side plates (11) which are oppositely arranged, the premixing channel (5) and the light flame channel (6) are formed by the two groups of inner shell side plates (11), and the dense flame premixing air inlet (7) and the secondary air inlet (8) are formed in the inner shell side plates (11).

3. A low nox burner as claimed in claim 2, characterized in that: evenly be provided with a plurality of groove structure (12) on inner shell curb plate (11), be formed with protruding type structure (13) between two adjacent groove structure (12), dense flame mixes gas entry (7) in advance and locates on protruding type structure (13), secondary air entry (8) set up along vertical direction on the lateral wall of groove structure (12).

4. A low nox burner as claimed in claim 3, characterized in that: the secondary air inlet (8) is positioned above the rich flame premix gas inlet (7), and the secondary air inlet (7) is positioned below the lean flame channel (6).

5. A low nox burner as claimed in claim 3, characterized in that: the dense flame premixed gas inlet (7) is a flanging guide hole, and the flanging guide hole comprises a folded plate (71) arranged on the convex structure (13) and a guide hole (72) penetrating through the convex structure (13).

6. A low nox burner as claimed in claim 2, characterized in that: the outer shell (2) comprises two sets of outer shell side plates (21) which are oppositely arranged, two sets of outer shell side plates (21) and two sets of inner shell side plates (11) form two sets of thick flame channels (4), and the two sets of thick flame channels (4) are located on two sides of the light flame channel (6).

7. The low nox burner of claim 6, wherein: the light fire holes (10) are arranged on the fire hole plate (3) in two rows, the thick fire holes (9) are arranged on the fire hole plate (3) in two rows, and the thick fire holes (9) are arranged on two sides of the light fire holes (10) respectively.

8. A low nox burner as claimed in claim 7, wherein: the light fire holes (10) and the side thick fire holes (9) are positioned on the same straight line.

9. A low nox burner as claimed in claim 1, wherein: the water cooling pipe is characterized in that a straight pipe hole (22) penetrating through the inner shell (1) is formed in the outer shell (2), the straight pipe hole (22) is used for installing a cold water pipe, and catalytic coatings are arranged on the outer shell (2) and the inner shell (1).

10. A low nox burner as claimed in claim 1, wherein: the premixing channel (5) and the fire hole plate (3) form a Z shape; the premixing passage (5) comprises an injection section (51) and a mixing section (52) which are communicated with each other.

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