CN210558444U - Building waterproofing membrane cutting production system - Google Patents
Building waterproofing membrane cutting production system Download PDFInfo
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- CN210558444U CN210558444U CN201921285116.9U CN201921285116U CN210558444U CN 210558444 U CN210558444 U CN 210558444U CN 201921285116 U CN201921285116 U CN 201921285116U CN 210558444 U CN210558444 U CN 210558444U
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Abstract
The utility model belongs to the technical field of the building materials is waterproof, concretely relates to building waterproofing membrane cutting production system, this building waterproofing membrane cutting production system includes: the production line is used for conveying continuous building waterproof coiled materials, and comprises a control module, a working table arranged at the tail end of the production line and a first cutting mechanism positioned above the working table; and the control module is suitable for controlling the first cutting mechanism to cut off the defective sections in the building waterproof roll. The utility model discloses a building waterproofing membrane cutting production system cuts through the substandard product section with in succession building waterproofing membrane to reduce the length of substandard product, it is extravagant to reduce the material.
Description
Technical Field
The utility model belongs to the technical field of the building materials is waterproof, concretely relates to building waterproofing membrane cutting production system.
Background
Building waterproofing membrane's thickness will keep even, and unevenness's position can appear when otherwise laying, easy ponding to influence normal use, reduce building waterproofing membrane's life even.
When production building waterproofing membrane, can cut out the building waterproofing membrane of long book short to satisfy the length demand of laying of reality, nevertheless cut out building waterproofing membrane section after the short when thickness is inhomogeneous, can handle whole building waterproofing membrane section as the waste material, caused very big waste.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a building waterproofing membrane cutting production system cuts the substandard product section through a cutting mechanism in with continuous building waterproofing membrane and amputates, and it is extravagant to reduce the material.
In order to solve the technical problem, the utility model provides a building waterproofing membrane cutting production system, include: the production line is used for conveying continuous building waterproof coiled materials, and comprises a control module, a working table arranged at the tail end of the production line and a first cutting mechanism positioned above the working table; and the control module is suitable for controlling the first cutting mechanism to cut off the defective sections in the building waterproof roll.
Further, the first cutting mechanism includes: the first cutting assembly and the first thickness detection module are separately arranged above the workbench; the first cutting assembly is positioned at the moving rear end of the building waterproof roll compared with the first thickness detection module; the first thickness detection module is suitable for detecting the thickness value of the building waterproof coiled material and sending the thickness value to the control module so as to judge whether the thickness value of the building waterproof coiled material at the position is qualified or not; when the thickness value of the building waterproof coiled material is unqualified, the control module controls the production line to stop moving and controls the first cutting assembly to cut off the building waterproof coiled material, and at the moment, the cut-off part of the building waterproof coiled material forms the defective product section.
Further, the horizontal distance between the first cutting assembly and the first thickness detection module is 5-15 cm.
Further, the first cutting assembly comprises: the cutting device comprises a first cylinder and a first cutter positioned at the end part of a piston rod of the first cylinder; the control module is suitable for controlling the first air cylinder to drive the first cutter to move downwards to cut off the building waterproof coiled material.
Further, the building waterproof roll cutting production system also comprises a length detection module connected with the control module; the length detection module is arranged right opposite to the first cutting mechanism and used for detecting a continuous length value of the building waterproof coiled material passing through the lower part of the first cutting mechanism; when no defective product section occurs to the building waterproof coiled material and the continuous length value accords with the rolling length value set by the control module, the control module controls the first cutting mechanism to cut off the building waterproof coiled material, and at the moment, a cut-off part of the building waterproof coiled material forms a qualified section.
Further, building waterproofing membrane cutting production system still includes: the device comprises a defective product conveying line, a sorting mechanism and a winding mechanism, wherein the defective product conveying line is separated from the workbench, the sorting mechanism is positioned between the workbench and the defective product conveying line, and the winding mechanism is positioned below the defective product conveying line; the sorting mechanism is suitable for guiding the defective sections of the building waterproof coiled materials to a defective conveying line or guiding the qualified sections to the winding mechanism.
Further, the building waterproof coiled material cutting production system also comprises a second cutting mechanism positioned above the defective product conveying line; the second cutting mechanism includes: the second cutting assembly and the second thickness detection module are arranged above the defective product conveying line in a separated mode; the second cutting assembly is positioned at the moving front end of the defective section compared with the second thickness detection module; the second thickness detection module is suitable for detecting the thickness value of the defective section and sending the thickness value to the control module so as to judge whether the thickness value of the defective section at the position is qualified or not; and when the thickness value of the defective product section is unqualified, the control module controls the defective product conveying line to stop moving and controls the second cutting assembly to cut off the defective product section, and the defective product section is divided into excess materials and defective materials.
Further, the sorting mechanism includes: the connecting plate is hinged to the tail end of the workbench, and the third cylinder is positioned at the bottom of the connecting plate; and the third cylinder is suitable for driving the connecting plate to rotate through the ejector rod, namely horizontally towards the defective product conveying line or obliquely towards the rolling mechanism.
The beneficial effects of the utility model are that, the utility model discloses a building waterproofing membrane cutting production system cuts the substandard product section among the continuous building waterproofing membrane of carrying on with the production line through first cutting mechanism and amputates, and the length that can effectual reduction substandard product avoids building waterproofing membrane's waste, has reduced the cost of production.
Drawings
The present invention will be further explained with reference to the drawings and examples.
Fig. 1 is the utility model discloses a building waterproofing membrane cutting production system's schematic structure.
In the figure: building waterproofing membrane 1, production line 2, workstation 3, first cutting mechanism 4, first cutting subassembly 41, first cylinder 411, first cutter 412, first thickness detection module 42, length detection mechanism 5, substandard product transfer chain 6, sorting mechanism 7, connecting plate 71, third cylinder 72, ejector pin 73, winding mechanism 8, second cutting mechanism 9, second cutting subassembly 91, second cylinder 911, second cutter 912, second thickness detection module 92.
Detailed Description
The present invention will now be described in further detail with reference to the accompanying drawings. These drawings are simplified schematic drawings and illustrate the basic structure of the present invention only in a schematic manner, and thus show only the components related to the present invention.
Fig. 1 is the utility model discloses a building waterproofing membrane cutting production system's schematic structure.
As shown in fig. 1, the present embodiment provides a building waterproofing membrane cutting production system, including: the production line comprises a control module, a production line 2 for conveying continuous building waterproof rolls 1, a workbench 3 arranged at the tail end of the production line 2 and a first cutting mechanism 4 positioned above the workbench 3; and the control module is suitable for controlling the first cutting mechanism 4 to cut off the defective sections in the building waterproof roll material 1. Specifically, the movement direction of the building waterproof roll 1 is as shown in the direction F1 in fig. 1, and the building waterproof roll passes through the workbench 3 and the sorting mechanism 7 in sequence, and then enters the defective product conveying line 6 (unqualified) or the winding mechanism 8 (qualified) according to the judgment result of the control module.
Wherein, control module can but not be limited to adopt the PLC module, the building waterproofing membrane cutting production system of this embodiment, and the first cutting mechanism of PLC module control 4 is amputated the substandard product section in building waterproofing membrane 1, avoids building waterproofing membrane's waste, has reduced the cost of production.
As an alternative embodiment of a cutting mechanism.
Referring to fig. 1, the first cutting mechanism 4 includes: a first cutting assembly 41 and a first thickness detection module 42 which are separately arranged above the worktable 3; the first cutting assembly 41 is located at the moving rear end of the building waterproofing membrane 1 compared with the first thickness detection module 42; the first thickness detection module 42 is suitable for detecting the thickness value of the building waterproof roll material 1 and sending the thickness value to the control module; the control module is suitable for setting a thickness setting threshold value of the building waterproof roll material 1 so as to judge whether the thickness value of the building waterproof roll material 1 at the position is qualified; when the thickness value of the building waterproof coiled material 1 is unqualified, the control module controls the production line 2 to stop moving, controls the first cutting assembly 41 to cut off the building waterproof coiled material 1, and at the moment, the cutting part of the building waterproof coiled material 1 forms the defective product section, so that the section with uneven thickness in the building waterproof coiled material 1 can be cut off, convenience is provided for later laying, and the surface water accumulation phenomenon of the building waterproof coiled material 1 caused by uneven thickness can not occur.
Optionally, the first thickness detection module 42, such as but not limited to a ZTMS08 type thickness sensor, is fixed above the worktable 3, and adopts a laser non-contact measurement manner, that is, a = b-c, where: a is a detected thickness value of the building waterproof roll 1, b is a fixed height value of the thickness sensor 42 from the surface of the workbench 3, and c is a display value of the thickness sensor 42 (i.e. a height value of the thickness sensor 42 from the upper surface of the building waterproof roll 1).
Optionally, the horizontal distance between the first cutting assembly 41 and the first thickness detection module 42 is 5-15 cm. A spacing is provided between the first cutting assembly 41 and the first thickness detection module 42 to ensure that locations where the thickness values fail are cut away.
Alternatively, referring to fig. 1, the first cutting assembly 41 comprises: a first cylinder 411, a first cutter 412 positioned at the end of the piston rod of the first cylinder 411; the control module is suitable for controlling the first cylinder 411 to drive the first cutter 412 to move downwards to cut off the building waterproof roll material 1, and the cutting efficiency of the building waterproof roll material 1 is improved.
The first cutting mechanism 4 of this embodiment detects the thickness value of the building waterproof roll 1 through the first thickness detection module 42 to determine whether the building waterproof roll 1 is qualified, and if not, the first cylinder 411 drives the first cutter 412 to move downwards to cut off the building waterproof roll 1, and the cut-off portion forms a defective segment, so that the unqualified portion of the building waterproof roll 1 can be effectively removed.
In this embodiment 1, the cutting production system for building waterproof rolls further includes a length detection module 5 connected to the control module; the length detection module 5 is arranged right opposite to the first cutting mechanism 4 and used for detecting the continuous length value of the building waterproof roll 1 passing through the lower part of the first cutting mechanism 4; when no defective product section occurs in the building waterproof coiled material 1 and the continuous length value meets the winding length value set by the control module, the control module controls the first cutting mechanism 4 to cut off the building waterproof coiled material 1, and at the moment, a cut-off part of the building waterproof coiled material 1 forms a qualified section.
Optionally, a length detection module 5, such as but not limited to an E3Z-LS61 type photoelectric switch, is recessed on the table 3 and located directly below the first cutting assembly 41, and the feeding length of the building waterproofing web 1 can be obtained by the triggering time of the emitter of the E3Z-LS61-TB type photoelectric switch and the feeding speed of the production line 2. The length detection module 5 is reset after each cutting, so that the metering data error caused by repeated metering is avoided.
Example 2
On the basis of this embodiment 1, building waterproofing membrane cutting production system still includes: a defective product conveying line 6 arranged separately from the workbench 3, a sorting mechanism 7 positioned between the workbench 3 and the defective product conveying line 6, and a winding mechanism 8 positioned below the defective product conveying line 6; the sorting mechanism 7 is suitable for guiding the defective sections of the building waterproof roll material 1 to the defective conveying line 6 or guiding the qualified sections to the winding mechanism 8.
In the cutting production system for the building waterproof coiled material in the embodiment 2, the sorting mechanism 7 sorts defective sections and qualified sections, that is, qualified sections are sent to the winding mechanism 8 to be wound, and the defective sections are guided to the defective conveyor line 6 to be processed, so that the product quality is improved, and the product percent of pass is ensured; meanwhile, the waterproof coiled material is convenient to lay and use in the later period, and the surface water accumulation phenomenon of the building waterproof coiled material 1 is avoided.
In this embodiment 2, the cutting production system for the building waterproof roll further includes a second cutting mechanism 9 located above the defective product conveyor line 6; the second cutting mechanism 9 includes: the second cutting assembly 91 and the second thickness detection module 92 are separately arranged above the defective product conveyor line 6; the second cutting assembly 91 is located at the moving front end of the defective segment compared to the second thickness detection module 92; the second thickness detection module 92 is adapted to detect the thickness value of the defective segment and send the thickness value to the control module to determine whether the thickness value of the defective segment is qualified; when the thickness value of the defective section is unqualified, the control module controls the defective conveyor line 6 to stop moving and controls the second cutting assembly 91 to cut off the defective section, and the defective section is divided into a remainder (namely the building waterproof coiled material with unqualified length and qualified thickness) and a defective material (namely the building waterproof coiled material with unqualified thickness). Carry out the secondary cutting with the substandard product section, the length of reducible defective material avoids building waterproofing membrane's waste, and the clout can be used for producing other short-size building waterproofing membrane, has improved clout reuse rate.
Wherein, the second cutting assembly 91 is similar to the first cutting assembly 41 in structure, except that the installation position is adjusted, that is, the second cutting assembly 91 is located at the front end of the movement of the building waterproof roll 1 compared with the second thickness detection module 92, and the second cutting assembly 91 comprises: a second cylinder 911 and a second cutter 912 positioned at the end of the piston rod of the second cylinder 911; the control module is suitable for controlling the second cylinder 911 to drive the second cutter 912 to move downwards to cut off the defective product section.
As an alternative embodiment of the sorting mechanism.
Referring to fig. 1, the sorting mechanism 7 includes: a connecting plate 71 hinged at the tail end of the workbench 3 and a third air cylinder 72 positioned at the bottom of the connecting plate 71; and the third cylinder 72 is adapted to rotate the connecting plate 71 by means of the push rod 73, i.e., horizontally toward the defective product conveying line 6 or obliquely toward the take-up mechanism 8.
The sorting mechanism 7 of this embodiment drives the connecting plate 71 through the third cylinder 72 and moves, makes it level or slope to guide building waterproofing membrane 1 to get into substandard product transfer chain 6 or slope towards the winding mechanism 8, have stable in structure, select separately fast, select separately advantages such as accurate.
As an alternative embodiment of the crimping mechanism.
The winding mechanism is the prior art, and the technical scheme of the embodiment does not substantially improve the winding mechanism, only makes corresponding adjustment according to the assembly requirement, and does not belong to the protection range of the technical scheme of the embodiment.
For example, the crimping mechanism may include the following components: the dabber, dabber tip are equipped with the support column, support column bottom and ground fixed connection, and curling mechanism has connect driving motor through band pulley or sprocket, because all belong to prior art, and do not belong to the protection scope of this application, so only embodied its approximate mounted position in figure 1.
To sum up, the utility model discloses a building waterproofing membrane cuts production system cuts off the substandard product section in the continuous building waterproofing membrane 1 that carries on the production line 2 through first cutting mechanism 4, can effectively reduce the length of substandard product, avoids building waterproofing membrane's waste, has reduced the cost of production; the first cutting mechanism 4 detects the thickness value of the building waterproof roll 1 through the first thickness detection module 42 and sends the thickness value to the control module to judge whether the thickness value of the building waterproof roll 1 at the position is qualified or not, and if the thickness value is not qualified, the first cutting assembly 41 cuts the building waterproof roll 1 to form a defective section; when no defective product section occurs in the building waterproof coiled material 1 and the continuous length value meets the winding length value set by the control module, the first cutting mechanism 4 cuts the building waterproof coiled material 1, and at the moment, a cut part of the building waterproof coiled material 1 forms a qualified section; the sorting mechanism 7 drives the connecting plate 71 to move through the third air cylinder 72, so that the connecting plate is horizontal or inclined, and the building waterproof coiled material 1 is guided to enter the defective product conveying line 6 or incline towards the winding mechanism 8, and the sorting mechanism has the advantages of stable structure, high sorting speed, accurate sorting and the like; the second cutting mechanism 9 is suitable for detecting the thickness value of the defective section through the second thickness detection module 92, when the thickness value of the defective section is unqualified, the second cutting assembly 91 cuts off the defective section, the defective section is divided into excess stock and defective material, the length of the defective material is reduced, the waste of the building waterproof coiled material is avoided, the excess stock can be used for the laying requirement of other sizes, and the excess stock reutilization rate is improved.
In light of the foregoing, it will be apparent to those skilled in the art from this disclosure that various changes and modifications can be made without departing from the spirit and scope of the invention. The technical scope of the present invention is not limited to the content of the specification, and must be determined according to the scope of the claims.
Claims (8)
1. A building waterproofing membrane cutting production system which characterized in that includes:
the production line is used for conveying continuous building waterproof coiled materials, and comprises a control module, a working table arranged at the tail end of the production line and a first cutting mechanism positioned above the working table; and
the control module is suitable for controlling the first cutting mechanism to cut off defective sections in the building waterproof roll.
2. The cutting production system of construction waterproofing rolls according to claim 1,
the first cutting mechanism includes: the first cutting assembly and the first thickness detection module are separately arranged above the workbench;
the first cutting assembly is positioned at the moving rear end of the building waterproof roll compared with the first thickness detection module;
the first thickness detection module is suitable for detecting the thickness value of the building waterproof coiled material and sending the thickness value to the control module so as to judge whether the thickness value of the building waterproof coiled material at the position is qualified or not;
when the thickness value of the building waterproof coiled material is unqualified, the control module controls the production line to stop moving and controls the first cutting assembly to cut off the building waterproof coiled material, and at the moment, the cut-off part of the building waterproof coiled material forms the defective product section.
3. The cutting production system of construction waterproofing rolls according to claim 2,
the horizontal distance between the first cutting assembly and the first thickness detection module is 5-15 cm.
4. The cutting production system of construction waterproofing rolls according to claim 2,
the first cutting assembly comprises: the cutting device comprises a first cylinder and a first cutter positioned at the end part of a piston rod of the first cylinder;
the control module is suitable for controlling the first air cylinder to drive the first cutter to move downwards to cut off the building waterproof coiled material.
5. The cutting production system of construction waterproofing rolls according to claim 2,
the building waterproof roll cutting production system also comprises a length detection module connected with the control module;
the length detection module is arranged right opposite to the first cutting mechanism and used for detecting a continuous length value of the building waterproof coiled material passing through the lower part of the first cutting mechanism;
when no defective product section occurs to the building waterproof coiled material and the continuous length value accords with the rolling length value set by the control module, the control module controls the first cutting mechanism to cut off the building waterproof coiled material, and at the moment, a cut-off part of the building waterproof coiled material forms a qualified section.
6. The cutting production system of construction waterproofing rolls according to claim 5,
building waterproofing membrane cutting production system still includes: the device comprises a defective product conveying line, a sorting mechanism and a winding mechanism, wherein the defective product conveying line is separated from the workbench, the sorting mechanism is positioned between the workbench and the defective product conveying line, and the winding mechanism is positioned below the defective product conveying line;
the sorting mechanism is suitable for guiding the defective sections of the building waterproof coiled materials to a defective conveying line or guiding the qualified sections to the winding mechanism.
7. The cutting production system of construction waterproofing rolls according to claim 6,
the building waterproof coiled material cutting production system further comprises a second cutting mechanism positioned above the defective product conveying line;
the second cutting mechanism includes: the second cutting assembly and the second thickness detection module are arranged above the defective product conveying line in a separated mode;
the second cutting assembly is positioned at the moving front end of the defective section compared with the second thickness detection module;
the second thickness detection module is suitable for detecting the thickness value of the defective section and sending the thickness value to the control module so as to judge whether the thickness value of the defective section at the position is qualified or not;
and when the thickness value of the defective product section is unqualified, the control module controls the defective product conveying line to stop moving and controls the two cutting assemblies to cut off the defective product section, and the defective product section is divided into excess materials and defective materials.
8. The cutting production system of construction waterproofing rolls according to claim 6,
the sorting mechanism includes: the connecting plate is hinged to the tail end of the workbench, and the third cylinder is positioned at the bottom of the connecting plate; and
the third cylinder is suitable for driving the connecting plate to rotate through the ejector rod, namely horizontally towards the defective product conveying line or obliquely towards the winding mechanism.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921285116.9U CN210558444U (en) | 2019-08-08 | 2019-08-08 | Building waterproofing membrane cutting production system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921285116.9U CN210558444U (en) | 2019-08-08 | 2019-08-08 | Building waterproofing membrane cutting production system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210558444U true CN210558444U (en) | 2020-05-19 |
Family
ID=70625533
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921285116.9U Expired - Fee Related CN210558444U (en) | 2019-08-08 | 2019-08-08 | Building waterproofing membrane cutting production system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN210558444U (en) |
-
2019
- 2019-08-08 CN CN201921285116.9U patent/CN210558444U/en not_active Expired - Fee Related
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Legal Events
| Date | Code | Title | Description |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20200519 Termination date: 20210808 |