CN210557495U

CN210557495U - Pad printing production system

Info

Publication number: CN210557495U
Application number: CN201921240432.4U
Authority: CN
Inventors: 蒋桂增; 冯利颖; 高雄; 王丽
Original assignee: Shenzhen Horn Audio Co Ltd
Current assignee: Shenzhen Horn Audio Co Ltd
Priority date: 2019-07-30
Filing date: 2019-07-30
Publication date: 2020-05-19
Anticipated expiration: 2029-07-30

Abstract

The utility model relates to a bat printing makes technical field, especially relates to a bat printing production system. The pad printing production system includes: the discharging device is arranged in the material area and used for placing materials and automatically feeding the materials; the pad printing machine is designed to be a full-automatic pad printing machine to replace a manual pad printing machine, saves manpower and is convenient for material conveying and butt joint, and the pad printing machine is arranged in a pad printing processing area and is used for pad printing materials to be processed into finished products. The AGV distribution device is used for conveying materials from the material area to the pad printing processing area, and comprises a material carrying vehicle for carrying the materials, a navigation mechanism for guiding the material carrying vehicle to run and a controller connected with the navigation mechanism and used for controlling the material carrying vehicle to run. The utility model designs and develops the pad printing machine for full-automatic pad printing processing, and replaces the pad printing machine which needs manual operation; and the material carrying vehicle reciprocates along a preset path between the material area and the pad printing processing area, so that the material is prevented from being manually carried and loaded, and the labor cost is greatly reduced.

Description

Pad printing production system

Technical Field

The utility model relates to a bat printing makes technical field, especially relates to a bat printing production system.

Background

The earphone and the sound box are assembled by various parts, the production process of the parts mainly comprises injection molding, pad printing, oil spraying, electronic paster, hardware stamping and the like, and the parts needing pad printing can be concentrated in a pad printing workshop and are uniformly subjected to pad printing processing. The production mode of pad printing is mainly manual operation, and the flow is generally as follows: taking materials from a material area, carrying to a pad printing machine, taking materials and feeding, manually starting the pad printing machine, operating the pad printing machine, manually taking products, manually visually inspecting, blanking a tray, baking by an oven, and putting into a finished product area.

However, the operation mode easily causes frequent manual work and logistics, the logistics routes are seriously crossed, logistics are jammed, workshops are messy, and the labor cost is high. The production mode which wastes time and labor has certain occupational hazards because the operating personnel directly contact with the harmful gas volatilized in the pad printing process.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a bat printing production system aims at solving how to make the material carry at the automatic of bat printing in-process to reduce human cost's problem.

The utility model provides a bat printing production system for with the material bat printing processing finished product, wherein, bat printing production system includes material district, bat printing processing district and finished product district, bat printing production system still includes:

the discharging device is arranged in the material area and used for placing the materials and discharging the materials;

the pad printing machine is arranged in the pad printing processing area and is used for pad printing the material into the finished product; and

the AGV distribution device is used for conveying the materials from the material area to the pad printing processing area along a preset path and comprises a material carrying vehicle for carrying the materials, a navigation mechanism for guiding the material carrying vehicle to run according to the preset path and a controller connected with the navigation mechanism and controlling the material carrying vehicle to run;

the material carrying vehicle is in butt joint with the discharging device in the material area and receives the material from the discharging device; the material carrying vehicle is in butt joint with the pad printing machine in the pad printing processing area and conveys the material to the pad printing machine.

The technical effects of the utility model are that: through the reciprocating motion of the material loading trolley between the material area and the pad printing processing area along the preset path, the materials can be continuously and automatically conveyed to the pad printing machine from the discharging device, so that the manual handling of the materials is avoided, and the labor cost is effectively reduced.

Drawings

Fig. 1 is a schematic structural diagram of a pad printing production system provided by an embodiment of the present invention;

fig. 2 is a schematic structural view of the pad printer of fig. 1.

The correspondence between reference numbers and names in the drawings is as follows:

100. a pad printing production system; 101. a material area; 102. a pad printing processing area; 103. a finished product area; 10. a material carrying vehicle; 30. a pad printing machine; 104. presetting a path; 31. a feeding mechanism; 32. a blanking mechanism; 33. a pad printing operation mechanism; 34. an auxiliary operation mechanism; 341. an auxiliary work table; 342. a robot; 13. a charging pile 13;

Detailed Description

Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are exemplary and intended to be used for explaining the present invention, and should not be construed as limiting the present invention.

In the description of the present invention, it is to be understood that the terms "thickness", "upper", "lower", "vertical", "parallel", "bottom", "angle", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention.

In the present invention, unless otherwise expressly specified or limited, the terms "mounted" and "connected" are to be construed broadly, e.g., as meaning either a fixed connection or a removable connection, or as an integral part; can be mechanically or electrically connected; either directly or indirectly through intervening media, either internally or in any other relationship.

Referring to fig. 1 to 2, an embodiment of the present invention provides a pad printing production system 100 for pad printing materials into finished products. Pad printing production system 100 includes a material zone 101, a pad printing process zone 102, and a finished product zone 103. The pad printing production system 100 further includes: a discharge device, a pad printer 30, and an AGV delivery device. Discharging device sets up in material district 101 and supplies the material to place and carry out the ejection of compact of material to AGV dispensing device. The pad printing machine 30 is disposed in the pad printing processing area 102 and is used for pad printing the processing material to process the material into a finished product. Alternatively, the pad printer 30 is a fully automated pad printing process pad printer. The AGV dispenser moves along a predetermined path between the material area 101 and the pad printing area 102 to deliver the material from the outfeed device to the pad printer 30. The AGV delivery apparatus includes a cart 10 for carrying materials, a navigation mechanism for guiding the cart 10, and a controller connected to the navigation mechanism and controlling the movement of the cart 10. The material-carrying vehicle 10 is in butt joint with the discharging device in the material area 101 and receives materials from the material rack. It will be appreciated that the trucks 10 reciprocate between the material area 101 and the pad printing process area 102 to continuously transport material from the outfeed to the pad printer 30.

By reciprocating the material loading trolley 10 between the material area 101 and the pad printing processing area 102 along a preset path, the materials can be continuously and automatically conveyed to the pad printing machine 30 from the material discharging device, so that the materials are prevented from being manually conveyed, and the labor cost is effectively reduced.

Referring to fig. 1 to 2, in an embodiment, the discharging device includes a material rack for placing materials, a material conveying mechanism disposed on the material rack for conveying the materials, an intelligent control discharging mechanism for controlling discharging of the material conveying mechanism, and a material lifting mechanism connected to the material conveying mechanism, wherein the material lifting mechanism lifts/lowers the materials conveyed by the material conveying mechanism to the material carrying cart 10. It can be understood that the intelligent control discharge mechanism receives the discharge instruction to control the material conveying mechanism to automatically discharge, the material lifting mechanism conveys the required material to a proper height, and is in butt joint with the material carrying vehicle 10, so that the material is conveniently loaded on the material carrying vehicle 10.

In one embodiment, the pad printer 30 includes a feed mechanism 31 that receives material from the cart 10, a pad printing operation mechanism 33 that receives material from the feed mechanism 31 and pad prints the material into finished products, and a discharge mechanism 32 that discharges the finished products. Optionally, the loading mechanism 31 receives material from the cart 10 to effect replenishment of the material produced by the pad printer 30. Feed mechanism 31 can carry out intelligent communication with AGV dispensing device to have automatic lift function, with the material supply of the material loading of butt joint anterior segment and the bat printing operation of back end. The pad printing operation mechanism 33 is used for performing pad printing operation processing of materials, automatic cleaning and maintenance of pad printing rubber heads, visual detection of finished products and automatic elimination of defective finished products. The blanking mechanism 32 is used for automatically conveying the pad-printed finished products to the material carrying vehicle 10. After the material transfer printing is completed, the product is automatically conveyed to a position to be discharged, the discharging mechanism 32 intelligently calls the AGV delivery device, and the material carrying vehicle 10 at the rear section and the transfer printing operation mechanism 33 at the front section are automatically lifted and butted, so that the finished product discharging is completed. In one embodiment, the pad printing machine 30 further comprises an auxiliary operating mechanism 34, the auxiliary operating mechanism 34 comprises an auxiliary operating platform 341 and a robot 342 arranged on the auxiliary operating platform 341, and the robot 342 is used for conveying the material from the feeding mechanism 31 to the pad printing operating mechanism 33 so as to allow the pad printing operating mechanism 33 to perform pad printing processing on the material. Specifically, the auxiliary working mechanism 34 is used to perform production assistance of materials, including automatic material handling using the robot 342, material taking and placing, and visual photographing positioning.

Referring to fig. 1 to 2, in one embodiment, the pad printing production system 100 further includes an automatic material receiving device disposed in the product area 103, the cart 10 is further configured to receive the product from the discharging mechanism 32 and transport the product to the automatic material receiving device, and the automatic material receiving device includes a product rack for placing the product, a product lifting mechanism disposed on the product rack, a product conveying mechanism connected to the product lifting mechanism, and an intelligent control material receiving mechanism for controlling the product conveying mechanism. Specifically, the intelligent control material receiving mechanism receives a material receiving instruction and controls the finished product conveying mechanism to automatically receive the material. The finished product lifting mechanism runs to a proper height and is in butt joint with the material carrying trolley 10 loaded with finished products, the finished products required to be stored are sent to the finished product conveying mechanism, the finished product conveying mechanism conveys the finished products to the finished product rack under the control of the intelligent control material receiving mechanism, and accordingly the finished products are stored, the pad printing machine 30 becomes full-automatic pad printing processing equipment, and the pad printing production system 100 is a full-automatic production system by combining automatic conveying of materials in the material area 101 and the pad printing processing area 102.

The pad printing machine 30 provided in the embodiment adopts the feeding mechanism 31 to perform automatic feeding, the robot 342 carries out automatic carrying on materials, the pad printing operation mechanism 33 performs pad printing processing on the materials, and the blanking mechanism 32 performs automatic blanking on finished products, so that the intelligent manufacturing production of automatic discharging, automatic material distribution of an AGV distribution device and finished products, a full-automatic pad printing process and automatic material collection is realized. It also has the following characteristics:

1. the material and the product are not required to be carried, produced and detected manually, the production mode which is mainly manual is overturned, and the labor cost is effectively reduced.

2. The full-automatic production process of the pad printing machine 30 does not need operators to sit in the pad printing machine 30 for pad printing operation, avoids toxic odor volatilized in the process of pad printing by the operators directly sucking, and prevents the operators from being harmed to the occupational health.

3. Full-automatic equipment is used in the pad printing production operation process, namely a robot 342 is used for taking materials, visual photographing and positioning are carried out, the robot 342 automatically puts the materials into a jig, the pad printing (2-3 times) is carried out by the robot 342, and visual photographing detection is carried out. The whole process high accuracy machine operation (the removal precision of robot can reach 0.02mm, and the vision precision can reach 0.05mm) to promote the whole precision of production facility, prevented the unstable uncontrollable factor of manual work, effectively reduced off-the-shelf harmfulness.

Optionally, the navigation mechanism includes a code scanner disposed on the cart 10 and a path code disposed along the predetermined path and having path information for the code scanner to scan the code, and the controller receives the path information from the code scanner. Optionally, the controller is wirelessly or wiredly connected with the code scanner, and the controller obtains the path information in real time and controls the operation of the material loading vehicle 10 to realize the material handling.

In one embodiment, the path is encoded as a two-dimensional code.

In one embodiment, the path code is an RFID code.

Referring to fig. 1-2, in one embodiment, the AGV delivery apparatus further includes a material rack mounted on the cart 10 and a docking station located on the cart 10 and configured to dock with an external structure for loading the material/product. The AGV distribution device has the characteristic of convenience in adjusting logistics layout, and can realize online installation and debugging without influencing production; and can be quickly and organically combined with the material rack, the pad printing machine 30 and other equipment.

In one embodiment, the AGV distribution device further includes an automatic sensing alarm device disposed on the cart 10 and connected to the controller for sensing obstacles. If an operator or other obstacles are located on the preset path of the material carrying vehicle 10, the automatic sensing alarm device on the material carrying vehicle 10 gives an alarm, the controller controls the operation of the material carrying vehicle 10, and the material carrying vehicle 10 automatically stops before encountering the obstacles, so that the safety is ensured.

In one embodiment, the pad printing machines are arranged in a plurality at intervals along the preset path, the AGV delivery device further includes a plurality of station identification sensors and a vehicle identifier, each station identification sensor is arranged corresponding to each pad printing machine, and each station identification sensor has corresponding position information of the pad printing machine. It can be understood that when a certain pad printing machine is in a material shortage state, the controller receives a material shortage signal and position information of the corresponding pad printing machine, the controller sends the position information of the pad printing machine to the vehicle identifier, and when the vehicle identifier identifies that the position information of the certain station identification sensor is matched with the position information sent by the controller when the vehicle identifier runs along a preset path, the vehicle feeds the material to the pad printing machine, so that the material supplementing operation of the pad printing machine is completed.

Optionally, the pad printing processing area is further provided with a charging pile 13, and the charging pile 13 is used for charging the material carrying vehicle. Specifically, charging pile 13 is provided with a plurality ofly, and each charging pile interval arrangement is in the bat printing processing district.

The above description is only exemplary of the present invention and should not be construed as limiting the present invention, and any modifications, equivalents and improvements made within the spirit and principles of the present invention are intended to be included within the scope of the present invention.

Claims

1. A pad printing production system for pad printing a material into a finished product, wherein the pad printing production system comprises a material area, a pad printing process area, and a finished product area, the pad printing production system further comprising:

2. The pad printing production system of claim 1, wherein: the discharging device comprises a material frame for placing materials, a material conveying mechanism arranged on the material frame and used for conveying the materials, an intelligent control discharging mechanism used for controlling discharging of the material conveying mechanism and a material lifting mechanism connected with the material conveying mechanism, wherein the material lifting mechanism conveys the materials to the material carrying vehicle in a lifting/lowering mode.

3. The pad printing production system of claim 1, wherein: the pad printing machine comprises a feeding mechanism for receiving the materials from the material carrying vehicle, a pad printing operation mechanism for receiving the materials from the feeding mechanism, positioning at one end of the feeding mechanism and pad printing the materials into finished products, and a discharging mechanism for discharging the finished products and opposite to the feeding mechanism.

4. The pad printing production system of claim 3, wherein: the pad printing machine further comprises an auxiliary operation mechanism located between the feeding mechanism and the discharging mechanism, the auxiliary operation mechanism comprises an auxiliary operation platform and a robot arranged on the auxiliary operation platform, and the robot is used for carrying the materials from the feeding mechanism to the pad printing operation mechanism.

5. The pad printing production system of claim 3, wherein: the pad printing production system further comprises an automatic material receiving device arranged in the finished product area, and the material carrying vehicle is further used for receiving the finished products from the discharging mechanism and conveying the finished products to the automatic material receiving device.

6. The pad printing production system of claim 5, wherein: the automatic material receiving device comprises a finished product rack for placing finished products, a finished product lifting mechanism arranged on the finished product rack, a finished product conveying mechanism connected with the finished product lifting mechanism, and an intelligent control material receiving mechanism used for controlling the finished product conveying mechanism.

7. The pad printing production system according to any one of claims 1 to 6, wherein: the navigation mechanism comprises a code scanning instrument arranged on the material carrying vehicle and a path code which is arranged along the preset path, has path information and is used for the code scanning instrument to scan codes for identification, and the controller receives the path information from the code scanning instrument.

8. The pad printing production system of claim 7, wherein: the path code is a two-dimensional code or an RFID code.

9. The pad printing production system according to any one of claims 1 to 6, wherein: AGV dispensing device still including set up in the skip car is connected the auto-induction alarm device that the controller just was used for responding to the barrier.

10. The pad printing production system according to any one of claims 1 to 6, wherein: bat printing machine is followed it is provided with a plurality ofly to predetermine the route interval, AGV dispensing device still include website discernment sensor and set up in the vehicle identifier of skip car, website discernment sensor is provided with a plurality ofly, each website discernment sensor corresponds each respectively bat printing machine sets up, each website discernment sensor has the correspondence the positional information of bat printing machine, the controller is followed website discernment sensor is received positional information will positional information carries extremely the vehicle identifier to control skip car operation to corresponding the bat printing machine.