CN210546711U

CN210546711U - Semi-automatic cleaning integrated machine

Info

Publication number: CN210546711U
Application number: CN201920560441.5U
Authority: CN
Inventors: 何昊
Original assignee: Foshan Gaoming Jiefengyu Metal Products Co ltd
Current assignee: Foshan Gaoming Jiefengyu Metal Products Co ltd
Priority date: 2019-04-23
Filing date: 2019-04-23
Publication date: 2020-05-19
Anticipated expiration: 2029-04-23

Abstract

The utility model particularly discloses a semi-automatic cleaning integrated machine, which comprises a frame, and further comprises a conveying mechanism, an ultrasonic cleaning liquid chamber, a brushing chamber, a first clear water chamber, a second clear water chamber and a drying chamber, wherein the ultrasonic cleaning liquid chamber, the first clear water chamber, the brushing chamber, the second clear water chamber and the drying chamber are sequentially fixed at the upper end of the frame, and the conveying mechanism is fixed on the upper surface of the frame; the ultrasonic cleaning liquid chamber comprises a cleaning liquid, an ultrasonic mechanism and a heating pipe; the first clear water chamber and the second clear water chamber respectively comprise clear water cleaning spray heads, and the clear water cleaning spray heads are fixed on the inner walls of the first clear water chamber and the second clear water chamber; the brushing chamber comprises at least one brushing mechanism which is fixed on the inner wall of the brushing chamber; the drying chamber comprises a drying heating pipe, and the drying heating pipe is fixed on the inner wall of the drying chamber. The utility model discloses a semi-automatic cleaning all-in-one cleaning efficiency is high, can reduce more human input to can reduce the influence of process to operating personnel.

Description

Semi-automatic cleaning integrated machine

Technical Field

The utility model relates to a steel production and processing field, concretely relates to semi-automatic all-in-one that washs.

Background

The steel is an important material essential for national construction and realization of quartification, has wide application and various varieties, and is generally divided into four categories, namely section bars, plates, pipes and metal products according to different section shapes.

The process of producing the processed steel plate sheet generally includes a cleaning process of the steel. However, the existing steel cleaning equipment needs more manual operation, and an operator can contact the cleaning liquid for many times or be stained on the body by the splashed cleaning liquid, so that the physical and psychological health of the operator is greatly affected, and the cleaning efficiency is not high.

SUMMERY OF THE UTILITY MODEL

The utility model discloses the technical problem that the invention will solve is to overcome prior art's needs more manual operation to operating personnel can contact many times or be stained with on one's body by the washing liquid that splashes and the not high not enough of cleaning efficiency, provides a semi-automatic washing all-in-one. The cleaning machine is high in cleaning efficiency, can reduce more manpower input, and can reduce the influence of the process on operators.

The above problems to be solved by the present invention are achieved by the following technical solutions:

a semi-automatic cleaning integrated machine comprises a rack, a conveying mechanism, an ultrasonic cleaning liquid chamber, a brushing chamber, a first clear water chamber, a second clear water chamber and a drying chamber, wherein the ultrasonic cleaning liquid chamber, the first clear water chamber, the brushing chamber, the second clear water chamber and the drying chamber are sequentially and tightly fixed to the upper end of the rack from right to left; the ultrasonic cleaning liquid chamber comprises a cleaning liquid, an ultrasonic mechanism and a heating pipe, the ultrasonic mechanism is fixed at the inner bottom of the ultrasonic cleaning liquid chamber, and the heating pipe is fixed on the inner side wall of the ultrasonic cleaning liquid chamber; the first clear water chamber and the second clear water chamber respectively comprise clear water cleaning spray heads, and the clear water cleaning spray heads are fixed on the inner wall of the first clear water chamber or the second clear water chamber; the brushing chamber comprises at least one brushing mechanism which is fixed on the inner wall of the brushing chamber; the drying chamber comprises a drying heating pipe, and the drying heating pipe is fixed on the inner wall of the drying chamber.

Preferably, the clear water cleaning spray head and the horizontal plane form an inclined angle of 45-75 degrees. This scheme washs the shower nozzle through certain inclination's clear water and can wash the impurity that the steel surface was left over better.

Preferably, the ultrasonic mechanism comprises an ultrasonic generator and an ultrasonic controller, the ultrasonic controller is fixed at the outer side end of the ultrasonic cleaning liquid chamber, and the ultrasonic generator is fixed at the inner bottom of the ultrasonic cleaning liquid chamber. According to the scheme, the ultrasonic controller controls the ultrasonic generator to enable special dirt of the steel placed in the cleaning chamber to be cleaned as far as possible, and the steel with higher quality is obtained.

Preferably, the ultrasonic cleaning liquid chamber still includes washs moving mechanism, wash moving mechanism and include lift hydraulic cylinder, control motor, link and backup pad, the outside end at the ultrasonic cleaning liquid chamber is fixed to lift hydraulic cylinder, control motor is as an organic whole with lift hydraulic cylinder electricity is connected, lift hydraulic cylinder is being connected to the one end of link, the backup pad is being connected to the other end of link, the backup pad is located supersonic generator's upper end. This scheme drives the bottom for netted backup pad makes steel wash the back that finishes automatically to float on the surface through wasing moving mechanism's lift hydraulic cylinder, and then makes the washing liquid water conservancy diversion and reduces influences such as washing liquid to operating personnel's damage.

Preferably, the brushing mechanism comprises a brushing sponge, a first mounting plate and a second mounting plate, the brushing sponge is fixed on the surface of the first mounting plate through a first driving mechanism, and the first mounting plate is movably connected inside the guide rail cavity of the second mounting plate through a second driving mechanism. This scheme drives through the first mounting panel and the second mounting panel of scrubbing the mechanism and scrubs the sponge and makes other special impurity sanitization on steel surface.

Preferably, first actuating mechanism includes first driving motor, main dwang, follows dwang and driving band, first driving motor fixes on first mounting panel, first driving motor swing joint main dwang, main dwang passes through the driving band and is connected with the follow dwang, it is all fixed with the scrubbing sponge from dwang and main dwang. This scheme is driven through a actuating mechanism's a driving motor and is scrubbed the sponge operation and make each angle in steel surface all can wash target in place as far as possible.

Preferably, the second driving mechanism comprises a second driving motor, a bevel gear set, a first driving rod and a second driving rod, the second driving motor is fixed at the top end of the second mounting plate, one end of the first driving rod is connected with the second driving motor, the other end of the first driving rod is connected with one end of the second driving rod, and the other end of the second driving rod is connected with the top end of the first mounting plate. This scheme drives the actuating lever through second actuating mechanism's second driving motor and makes first mounting panel Y axle self-cleaning operation in the second mounting panel more nimble.

Preferably, the conveying mechanism comprises a rotating roller, a conveying chain plate and a conveying motor, the conveying motor is fixed at the bottom of the side of the rack, and the conveying chain plate is movably fixed on the upper surface of the rack and connected with the conveying motor into a whole through the rotating roller. This scheme makes steel transport more steadily smoothly in the cleaning process through conveying mechanism's transport link joint.

Has the advantages that: adopt the structure after, because the structure is equipped with including conveying mechanism, ultrasonic cleaning liquid chamber, scrubbing chamber, first clear water room, second clear water room and drying chamber, can wash through chemistry and physics washing, the first washing that ultrasonic wave adds the washing liquid washes, the clear water is scrubbed and is washd once more, plus the process of cooling and drying, it is high to obtain the cleaning efficiency, can reduce more human input to can reduce the semi-automatic all-in-one that washs of process to operating personnel's influence.

Drawings

Fig. 1 is a main structure view of a semi-automatic cleaning integrated machine of the present invention.

FIG. 2 is a main structure diagram of a brushing chamber of the semi-automatic cleaning integrated machine of the present invention.

Fig. 3 is a main structure diagram of the first or second clean water chamber of the semi-automatic cleaning integrated machine of the present invention.

Fig. 4 is a partial structure diagram of an ultrasonic cleaning liquid chamber of a semi-automatic cleaning all-in-one machine of the present invention.

FIGS. 1 to 4: 1-ultrasonic cleaning liquid chamber; 2-a conveying mechanism; 3-a first clear water chamber; 4-a brushing chamber; 5-a second clear water chamber; 6-a drying chamber; 7-a frame; 8-rotating the roller; 9-conveying chain plates; 10-a conveying motor; 11-cleaning the spray head with clear water; 12-drying the heating pipe; 13-a brushing mechanism; 14-a cleaning moving mechanism; 15-ultrasonic generator; 16-cleaning liquid; 17-an ultrasonic controller; 18-a heating tube; 19-lifting hydraulic cylinder; 20-controlling the motor; 21-a connecting frame; 22-a support plate; 23-a first drive mechanism; 24-a first drive motor; 25-main turning bar; 26-slave turning levers; 27-a drive belt; 28-a first mounting plate; 29-a second mounting plate; 30-a rail cavity; 31-a second drive mechanism; 32-a second drive motor; 33-bevel gear set; 34-a first drive rod; 35-a second drive rod; 36-an ultrasonic mechanism; 37-brushing sponge.

Detailed Description

The present invention will be described in further detail with reference to the following drawings and specific examples, which are not intended to limit the invention in any manner.

Example 1:

the directional designations of "front", "rear", "left" and "right" described in this specification are determined according to the schematic drawings used in this specification.

As shown in fig. 1-4, the semi-automatic cleaning all-in-one machine comprises a frame 7, a conveying mechanism 2, an ultrasonic cleaning liquid chamber 1, a scrubbing chamber 4, a first clear water chamber 3, a second clear water chamber 5 and a drying chamber 6, wherein the ultrasonic cleaning liquid chamber 1, the first clear water chamber 3, the scrubbing chamber 4, the second clear water chamber 5 and the drying chamber 6 are sequentially and tightly fixed to the upper end of the frame 7 from right to left, and the conveying mechanism 2 is fixed to the upper surface of the frame 7; the ultrasonic cleaning liquid chamber 1 comprises a cleaning liquid 16, an ultrasonic mechanism 36 and a heating pipe 18, the ultrasonic mechanism 36 is fixed at the inner bottom of the ultrasonic cleaning liquid chamber 1, and the heating pipe 18 is fixed on the inner side wall of the ultrasonic cleaning liquid chamber 1; the first clear water chamber 3 and the second clear water chamber 5 both comprise a clear water cleaning spray head 11, and the clear water cleaning spray head 11 is fixed on the inner wall of the first clear water chamber 3 or the second clear water chamber 5; the brushing chamber 4 comprises two brushing mechanisms 13, and the brushing mechanisms 13 are fixed on the inner wall of the brushing chamber 4; the drying chamber 6 comprises a drying heating pipe 12, and the drying heating pipe 12 is fixed on the inner wall of the drying chamber 6; the clear water cleaning spray head 11 is obliquely fixed at an angle of 60 degrees with the horizontal plane; the ultrasonic mechanism 36 comprises an ultrasonic generator 15 and an ultrasonic controller 17, the ultrasonic controller 17 is fixed at the outer side end of the ultrasonic cleaning liquid chamber 1, and the ultrasonic generator 15 is fixed at the inner bottom of the ultrasonic cleaning liquid chamber 1; the ultrasonic cleaning liquid chamber 1 further comprises a cleaning moving mechanism 14, the cleaning moving mechanism 14 comprises a lifting hydraulic cylinder 19, a control motor 20, a connecting frame 21 and a supporting plate 22, the lifting hydraulic cylinder 19 is fixed at the outer side end of the ultrasonic cleaning liquid chamber 1, the control motor 20 and the lifting hydraulic cylinder 19 are electrically connected into a whole, one end of the connecting frame 21 is connected with the lifting hydraulic cylinder 19, the other end of the connecting frame 21 is connected with the supporting plate 22, and the supporting plate 22 is positioned at the upper end of the ultrasonic generator 15; the brushing mechanism 13 comprises a brushing sponge 37, a first mounting plate 28 and a second mounting plate 29, the brushing sponge 37 is fixed on the surface of the first mounting plate 28 through a first driving mechanism 23, and the first mounting plate 28 is movably connected inside the guide rail cavity 30 of the second mounting plate 29 through a second driving mechanism 31; the first driving mechanism 23 comprises a first driving motor 24, a main rotating rod 25, a driven rotating rod 26 and a driving belt 27, the first driving motor 24 is fixed on a first mounting plate 28, the first driving motor 24 is movably connected with the main rotating rod 25, the main rotating rod 25 is connected with the driven rotating rod 26 through the driving belt 27, and both the driven rotating rod 26 and the main rotating rod 25 are fixed with a brushing sponge 37; the second driving mechanism 31 comprises a second driving motor 32, a bevel gear group 33, a first driving rod 34 and a second driving rod 35, the second driving motor 32 is fixed at the top end of the second mounting plate 29, one end of the first driving rod 34 is connected with the second driving motor 32, the other end of the first driving rod 34 is connected with one end of the second driving rod 35, and the other end of the second driving rod 35 is connected with the top end of the first mounting plate 28; the conveying mechanism 2 comprises a rotating roller 8, a conveying chain plate 9 and a conveying motor 10, the conveying motor 10 is fixed at the bottom of the side of the rack 7, and the conveying chain plate 9 is movably fixed on the upper surface of the rack 7 and is connected with the conveying motor 10 into a whole through the rotating roller 8.

The using method comprises the following steps: at first will treat abluent panel and place in the backup pad of ultrasonic cleaning liquid chamber, make steel transfer to indoor portion through lift cylinder, start ultrasonic controller and make steel carry out chemical cleaning liquid and ultrasonic cleaning's process together with the washing liquid, then place steel in conveying mechanism and make steel carry out further preliminary washing in the first clear water room, then carry out the surface through brushing the room and scrub again, then the second clear water room washes, dry through the drying chamber at last, alright accomplish higher accurate washing.

Of course, the above description only expresses certain embodiments of the present invention, and the description thereof is more detailed, but the present invention cannot be interpreted as limiting the scope of the present invention. Therefore, the protection scope of the present invention should be subject to the appended claims.

Claims

1. A semi-automatic cleaning integrated machine comprises a rack (7) and is characterized by further comprising a conveying mechanism (2), an ultrasonic cleaning liquid chamber (1), a brushing chamber (4), a first clear water chamber (3), a second clear water chamber (5) and a drying chamber (6), wherein the upper end of the rack (7) is sequentially and tightly attached and fixed from right to left to form the ultrasonic cleaning liquid chamber (1), the first clear water chamber (3), the brushing chamber (4), the second clear water chamber (5) and the drying chamber (6), and the conveying mechanism (2) is fixed on the upper surface of the rack (7); the ultrasonic cleaning liquid chamber (1) comprises a cleaning liquid (16), an ultrasonic mechanism (36) and a heating pipe (18), the ultrasonic mechanism (36) is fixed at the inner bottom of the ultrasonic cleaning liquid chamber (1), and the heating pipe (18) is fixed on the inner side wall of the ultrasonic cleaning liquid chamber (1); the first clear water chamber (3) and the second clear water chamber (5) respectively comprise a clear water cleaning spray head (11), and the clear water cleaning spray head (11) is fixed on the inner wall of the first clear water chamber (3) or the second clear water chamber (5); the brushing chamber (4) comprises at least one brushing mechanism (13), and the brushing mechanism (13) is fixed on the inner wall of the brushing chamber (4); the drying chamber (6) comprises a drying heating pipe (12), and the drying heating pipe (12) is fixed on the inner wall of the drying chamber (6).

2. The semi-automatic cleaning all-in-one machine as claimed in claim 1, wherein the clear water cleaning spray head (11) is fixed with a 45-75 degree inclined plane with the horizontal plane.

3. The semi-automatic cleaning all-in-one machine is characterized in that the ultrasonic mechanism (36) comprises an ultrasonic generator (15) and an ultrasonic controller (17), the ultrasonic controller (17) is fixed at the outer side end of the ultrasonic cleaning liquid chamber (1), and the ultrasonic generator (15) is fixed at the inner bottom of the ultrasonic cleaning liquid chamber (1).

4. The semi-automatic cleaning all-in-one machine is characterized in that the ultrasonic cleaning liquid chamber (1) further comprises a cleaning moving mechanism (14), the cleaning moving mechanism (14) comprises a lifting hydraulic cylinder (19), a control motor (20), a connecting frame (21) and a supporting plate (22), the lifting hydraulic cylinder (19) is fixed at the outer side end of the ultrasonic cleaning liquid chamber (1), the control motor (20) and the lifting hydraulic cylinder (19) are electrically connected into a whole, one end of the connecting frame (21) is connected with the lifting hydraulic cylinder (19), the other end of the connecting frame (21) is connected with the supporting plate (22), and the supporting plate (22) is located at the upper end of the ultrasonic generator (15).

5. A semi-automatic cleaning integrated machine according to claim 1, wherein the brushing mechanism (13) comprises a brushing sponge (37), a first mounting plate (28) and a second mounting plate (29), the brushing sponge (37) is fixed on the surface of the first mounting plate (28) through a first driving mechanism (23), and the first mounting plate (28) is movably connected inside the guide rail cavity (30) of the second mounting plate (29) through a second driving mechanism (31).

6. A semi-automatic cleaning all-in-one machine according to claim 5, characterized in that the first driving mechanism (23) comprises a first driving motor (24), a main rotating rod (25), a slave rotating rod (26) and a driving belt (27), the first driving motor (24) is fixed on a first mounting plate (28), the first driving motor (24) is movably connected with the main rotating rod (25), the main rotating rod (25) is connected with the slave rotating rod (26) through the driving belt (27), and the slave rotating rod (26) and the main rotating rod (25) are both fixed with the cleaning sponge (37).

7. A semi-automatic cleaning all-in-one machine according to claim 5, characterized in that the second driving mechanism (31) comprises a second driving motor (32), a bevel gear set (33), a first driving rod (34) and a second driving rod (35), the second driving motor (32) is fixed at the top end of the second mounting plate (29), one end of the first driving rod (34) is connected with the second driving motor (32), the other end of the first driving rod (34) is connected with one end of the second driving rod (35), and the other end of the second driving rod (35) is connected with the top end of the first mounting plate (28).

8. The semi-automatic cleaning all-in-one machine is characterized in that the conveying mechanism (2) comprises a rotating roller (8), a conveying chain plate (9) and a conveying motor (10), the conveying motor (10) is fixed at the side bottom of the rack (7), and the conveying chain plate (9) is movably fixed on the upper surface of the rack (7) and is connected with the conveying motor (10) into a whole through the rotating roller (8).