CN210528786U - Energy-saving glass fiber drawing smelting furnace - Google Patents
Energy-saving glass fiber drawing smelting furnace Download PDFInfo
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- CN210528786U CN210528786U CN201921072872.3U CN201921072872U CN210528786U CN 210528786 U CN210528786 U CN 210528786U CN 201921072872 U CN201921072872 U CN 201921072872U CN 210528786 U CN210528786 U CN 210528786U
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- smelting pot
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- 238000003723 Smelting Methods 0.000 title claims abstract description 47
- 239000003365 glass fiber Substances 0.000 title claims abstract description 25
- 238000012681 fiber drawing Methods 0.000 title claims description 13
- 238000005491 wire drawing Methods 0.000 claims abstract description 29
- 238000001816 cooling Methods 0.000 claims description 31
- 238000002844 melting Methods 0.000 claims description 22
- 230000008018 melting Effects 0.000 claims description 22
- 238000003756 stirring Methods 0.000 claims description 20
- 239000000112 cooling gas Substances 0.000 claims description 14
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 12
- 239000002086 nanomaterial Substances 0.000 claims description 9
- 238000010438 heat treatment Methods 0.000 claims description 7
- 229910052799 carbon Inorganic materials 0.000 claims description 6
- 239000007921 spray Substances 0.000 claims description 4
- 229920000742 Cotton Polymers 0.000 claims description 3
- 238000007599 discharging Methods 0.000 claims description 2
- 238000009413 insulation Methods 0.000 claims description 2
- 239000011521 glass Substances 0.000 abstract description 28
- 239000002994 raw material Substances 0.000 abstract description 23
- 238000000034 method Methods 0.000 abstract description 10
- 238000004090 dissolution Methods 0.000 abstract description 8
- 238000007380 fibre production Methods 0.000 abstract description 2
- 239000007789 gas Substances 0.000 description 7
- 230000035943 smell Effects 0.000 description 6
- 230000008569 process Effects 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 230000008859 change Effects 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 238000004321 preservation Methods 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 239000000156 glass melt Substances 0.000 description 1
- 230000008676 import Effects 0.000 description 1
- 239000012774 insulation material Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000010298 pulverizing process Methods 0.000 description 1
- 239000012779 reinforcing material Substances 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
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Abstract
The utility model discloses an energy-saving glass fiber wire drawing smelting pot, including feeding jar and smelting pot, the feeding jar is located smelting pot one side, smelting pot top is provided with the outlet duct, and the outlet duct runs through the smelting pot and extends to the outside top of smelting pot, outlet duct other end fixedly connected with fan case, and the fan case is located smelting pot top, the inside one side of fan case is provided with the filter screen layer, filter screen layer one side is provided with the fan, and is connected through the baffle between fan and the filter screen layer, the inside through-hole of having seted up of baffle, the fan case other end has the intake pipe through threaded connection, and intake pipe and smelting pot fixed connection, the utility model relates to a glass fiber production technical field. This energy-saving glass fiber wire drawing smelting pot can make glass raw materials melt faster, reduces the time of dissolving, has increased the viscosity and the flexibility after the dissolution of glass raw materials to it is more energy-concerving and environment-protective at the dissolving in-process.
Description
Technical Field
The utility model relates to a glass fiber production technical field specifically is an energy-saving glass fiber wire drawing smelting pot.
Background
The glass fiber is an inorganic non-metallic material with excellent performance, has various varieties, has the advantages of good insulativity, strong heat resistance, good corrosion resistance and high mechanical strength, but has the defects of brittleness and poor wear resistance. The diameter of the monofilament is several microns to twenty microns, which is equivalent to 1/20-1/5 of a hair strand, and each fiber strand consists of hundreds of even thousands of monofilaments. Glass fibers are commonly used as reinforcing materials in composite materials, electrical and thermal insulation materials, circuit substrates, and other various fields of the national economy.
In the production process of glass fiber wire drawing, need effectively melt glass raw materials usually, and present for the glass fiber wire drawing smelting pot melt the time longer to the raw materials generally, work efficiency is low, glass raw materials is melting the easy a large amount of peculiar smells that produce of in-process simultaneously, not enough energy-concerving and environment-protective, the operator needs to change the wire drawing bushing at the high temperature state under some emergency in addition, in order to maintain the bushing as early as possible, need carry out quick cooling to the bushing, and present for the glass fiber wire drawing smelting pot can't satisfy the demand.
SUMMERY OF THE UTILITY MODEL
Technical problem to be solved
The utility model provides an energy-saving glass fiber wire drawing smelting pot, the problem that glass raw materials dissolving time is longer among the prior art, energy-concerving and environment-protective and wire drawing bushing cooling rate is slow inadequately has been solved.
(II) technical scheme
In order to achieve the above purpose, the utility model discloses a following technical scheme realizes: an energy-saving glass fiber drawing smelting furnace comprises a feeding tank and a smelting furnace tank, wherein the feeding tank is positioned on one side of the smelting furnace tank, an air outlet pipe is arranged above the smelting furnace tank, the air outlet pipe penetrates through the smelting furnace tank and extends to the upper part outside the smelting furnace tank, the other end of the air outlet pipe is fixedly connected with a fan box, the fan box is positioned above the smelting furnace tank, one side inside the fan box is provided with a filter screen layer, one side of the filter screen layer is provided with a fan, the fan is connected with the filter screen layer through a baffle, a through hole is formed inside the baffle, the other end of the fan box is connected with an air inlet pipe through threads, the air inlet pipe is fixedly connected with the smelting furnace tank, two sides of the inner wall of the smelting furnace tank are provided with electrodes, a plurality of stirring shafts are arranged inside the smelting, the smelting pot is characterized in that a spiral stirring rod is arranged at the bottom end inside the smelting pot, a discharge port is arranged at the bottom end of one side of the smelting pot, a cooling cavity and a wire drawing bushing are fixedly connected below the discharge port, the wire drawing bushing is located inside the cooling cavity, and a discharge spout is fixedly connected below the wire drawing bushing.
Preferably, one end of the cooling cavity is fixedly connected with a cooling gas inlet, the other end of the cooling cavity is fixedly connected with a cooling gas outlet, and the surface of the cooling cavity is provided with cooling spray holes.
Preferably, the inside of the feeding tank is provided with a crushing roller, and a blanking inclined plate is arranged below the feeding tank.
Preferably, the filter net layer comprises an activated carbon filter layer and a nano material filter net layer, and the nano material filter net layer is positioned between the activated carbon filter layers.
Preferably, the feeding tank is connected with the smelting furnace tank through a feeding channel, and electromagnetic valves are arranged in the feeding channel and the discharging port.
Preferably, the surface of the outer wall of the melting furnace tank is provided with a heat insulation cotton layer.
(III) advantageous effects
The utility model provides an energy-saving glass fiber drawing smelting furnace. The method has the following beneficial effects:
(1) the energy-saving glass fiber drawing smelting furnace is characterized in that a crushing fine roller is arranged in a feeding tank, the motor is used for driving the crushing fine roller to work so as to further crush the glass raw material, thereby accelerating the dissolution speed and efficiency of the glass raw materials in the later period, the crushed glass raw materials enter the feeding channel through the blanking inclined plate and then are conveyed into the melting furnace tank through the feeding channel, the feeding work is convenient, the glass raw material in the melting furnace can be dissolved by a motor through a plurality of electrodes arranged in the melting furnace, meanwhile, the stirring shaft and the stirring blade are arranged in the melting furnace tank, and the heating piece is arranged in the stirring blade, the contact area between the hot air and the glass raw material can be accelerated, so that the glass raw material is melted more quickly, the dissolving time is shortened, and the viscosity and the flexibility of the glass raw material after dissolution are increased.
(2) The energy-saving glass fiber drawing furnace is characterized in that the air outlet pipe is arranged above the furnace tank, the other end of the air outlet pipe is fixedly connected with the fan box, air in the air outlet pipe can be introduced into the fan box through the fan on the other side in the fan box, the entering air can be effectively filtered through the filter screen layer consisting of the active carbon filter layer and the nano material filter screen layer arranged on one side in the fan box, impurities and peculiar smell in the air are filtered, the peculiar smell is prevented from being released, the filtered air is conveyed into the furnace tank again through the through holes between the baffle plates through the air inlet pipe, the filtered high-temperature air flows back into the furnace tank through the air inlet pipe, the heat energy can be effectively recycled, and meanwhile, the emission of an ash layer and peculiar smell generated in the heating process of glass can be prevented, is beneficial to environmental protection.
(3) This energy-saving glass fiber wire drawing smelting pot, the glass that melts after accomplishing passes through the discharge gate and discharges, can carry out wire drawing work to the glass magma through at discharge gate below fixed connection wire drawing bushing and bushing tip, through the cooling chamber that sets up in the wire drawing bushing outside, through utilizing at cooling chamber one end fixedly connected with cooling gas import, can make things convenient for cooling gas's entering, cooling gas gets into the back and evenly spouts cooling gas on wire drawing bushing and bushing tip through having seted up the cooling orifice on the cooling chamber surface, thereby can make things convenient for the quick cooling of wire drawing bushing and bushing tip, make things convenient for the change and the maintenance of wire drawing bushing and bushing tip.
Drawings
Fig. 1 is a schematic overall structure diagram of the present invention;
FIG. 2 is a schematic structural view of the fan box of the present invention;
fig. 3 is a schematic structural diagram of the cooling chamber of the present invention.
In the figure: 1. a feed tank; 2. a furnace pot; 3. an electrode; 4. a stirring shaft; 5. a stirring blade; 6. a heating plate; 7. a helical agitator shaft; 8. an air outlet pipe; 9. a fan box; 10. a filter screen layer; 11. a fan; 12. a baffle plate; 13. a through hole; 14. an air inlet pipe; 15. a pulverizing fine roller; 16. blanking sloping plates; 17. an activated carbon filter layer; 18. a nano-material filter screen layer; 19. a feed channel; 20. a discharge port; 21. a cooling chamber; 22. a wire drawing bushing; 23. a discharge spout; 24. cooling the spray hole; 25. an electromagnetic valve; 26. a cooling gas inlet; 27. and a cooling gas outlet.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Referring to fig. 1-3, the present invention provides a technical solution: an energy-saving glass fiber drawing furnace comprises a feeding tank 1 and a furnace tank 2, wherein the feeding tank 1 is positioned on one side of the furnace tank 2, an air outlet pipe 8 is arranged above the furnace tank 2, the air outlet pipe 8 penetrates through the furnace tank 2 and extends to the upper part outside the furnace tank 2, the other end of the air outlet pipe 8 is fixedly connected with a fan box 9, the fan box 9 is positioned above the furnace tank 2, one side inside the fan box 9 is provided with a filter screen layer 10, one side of the filter screen layer 10 is provided with a fan 11, the fan 11 is connected with the filter screen layer 10 through a baffle plate 12, a through hole 13 is formed inside the baffle plate 12, the other end of the fan box 9 is connected with an air inlet pipe 14 through threads, the air inlet pipe 14 is fixedly connected with the furnace tank 2, the entering gas can be effectively filtered, impurities and peculiar smell in the gas can be filtered, the peculiar smell can be prevented, the melting furnace comprises a melting furnace tank 2, electrodes 3 are arranged on two sides of the inner wall of the melting furnace tank 2, the electrodes 3 are provided with a plurality of electrodes, the glass raw materials in the melting furnace tank can be subjected to motor dissolution, a stirring shaft 4 is arranged in the melting furnace tank 2, the surface of the outer wall of the stirring shaft 4 is fixedly connected with stirring blades 5, heating sheets 6 are arranged in the inner cavities of the stirring blades 5, a spiral stirring rod 7 is arranged at the bottom end in the melting furnace tank 2, the contact area between hot air and the glass raw materials can be accelerated, the melting speed of the glass raw materials is increased, and the dissolution time is reduced, a discharge port 20 is arranged at the bottom end of one side of the melting furnace tank 2, a cooling cavity 21 and a wire-drawing bushing 22 are fixedly connected below the discharge port 20, the wire-drawing bushing 22 is positioned in the cooling cavity 21, a leakage nozzle 23 is fixedly connected, cooling orifice 24 has been seted up on cooling chamber 21 surface, can make things convenient for the quick cooling of wire drawing bushing and bushing tip, make things convenient for the change and the maintenance of wire drawing bushing and bushing tip, feeding jar 1 inside is provided with smashes thin roller 15, feeding jar 1 below is provided with unloading swash plate 16, can go on further crushing work to glass raw materials, thereby can accelerate the dissolution rate and the efficiency of later stage glass raw materials, filter screen layer 10 includes active carbon filter layer 17 and nano-material filter screen layer 18, and nano-material filter screen layer 18 is located between the active carbon filter layer 17, link to each other through feedstock channel 19 between feeding jar 1 and the smelting pot jar 2, and feedstock channel 19 all installs solenoid valve 25 with discharge gate 20 inside, 2 outer wall surfaces of smelting pot are provided with thermal-insulated heat preservation cotton layer, can carry out thermal-insulated heat preservation work to smelting pot jar 2, promote the work efficiency of dissolving.
When the glass melting furnace is used, glass raw materials are conveyed to the interior of a feeding port 1 from the feeding port, a motor is used for driving a crushing fine roller 15 to work, so that the glass raw materials can be further crushed, the crushed glass raw materials enter a feeding channel 19 through a blanking inclined plate 16 and then are conveyed to a melting furnace tank 2 through the feeding channel 19, a plurality of electrodes 3 in the melting furnace tank 2 are electrified to carry out electrode dissolution on the glass raw materials in the melting furnace tank, meanwhile, a stirring shaft 4 and a stirring blade 5 are arranged in the melting furnace tank 2, a heating sheet 6 is arranged in the stirring blade 5, the contact area between hot air and the glass raw materials can be accelerated while heating, gas generated in the glass dissolving process is discharged through an air outlet pipe 8, the air in the air outlet pipe 8 can be introduced into a fan box 9 through a fan 11 on the other side in the fan box 9, and the air in the fan box 9 is filtered through an active carbon filter layer 17 and a nano material filter screen layer 18 on one side The filter screen layer 10 can effectively filter the entering gas, the filtered gas is conveyed to the interior of the melting furnace tank 2 again through the through hole 13 between the connection of the baffle plates 12 and the gas inlet pipe 14, the glass melt slurry is discharged from the discharge hole 20 through the spiral stirring rod 7 at the bottom end of the melting furnace tank 2 after the dissolution work is finished, a wire drawing bushing 22 and a discharge spout 23 are fixedly connected below the discharge hole 20 to perform wire drawing work on the glass primary pulp, by arranging the cooling chamber 21 outside the bushing 22, by fixedly connecting a cooling gas inlet 26 at one end of the cooling chamber 21, and a gas cooler is connected with the other end of the cooling gas inlet 26 through a pipeline, so that cooling gas can conveniently enter, meanwhile, after entering, the cooling gas is uniformly sprayed on the bushing plate 22 and the bushing tip 23 through the cooling spray holes 24 formed in the surface of the cooling cavity 21, so that the bushing plate 22 and the bushing tip 23 can be conveniently replaced and maintained.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation. The use of the phrase "comprising one of the elements does not exclude the presence of other like elements in the process, method, article, or apparatus that comprises the element.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (6)
1. An energy-saving glass fiber drawing smelting furnace comprises a feeding tank (1) and a smelting furnace tank (2), wherein the feeding tank (1) is positioned on one side of the smelting furnace tank (2), and is characterized in that: an air outlet pipe (8) is arranged above the smelting furnace tank (2), the air outlet pipe (8) penetrates through the smelting furnace tank (2) and extends to the upper part of the outside of the smelting furnace tank (2), a fan box (9) is fixedly connected to the other end of the air outlet pipe (8), the fan box (9) is located above the smelting furnace tank (2), a filter screen layer (10) is arranged on one side of the inside of the fan box (9), a fan (11) is arranged on one side of the filter screen layer (10), the fan (11) is connected with the filter screen layer (10) through a baffle (12), a through hole (13) is formed in the baffle (12), an air inlet pipe (14) is connected to the other end of the fan box (9) through threads, the air inlet pipe (14) is fixedly connected with the smelting furnace tank (2), electrodes (3) are arranged on two sides of the inner wall of the smelting furnace tank (2), a plurality of electrodes (3) are arranged, a stirring shaft, stirring shaft (4) outer wall fixed surface is connected with stirring vane (5), heating plate (6) are installed to stirring vane (5) inner chamber, the inside bottom of smelting pot jar (2) is provided with spiral puddler (7), smelting pot jar (2) one side bottom is provided with discharge gate (20), discharge gate (20) below fixedly connected with cooling chamber (21) and wire drawing bushing (22), and wire drawing bushing (22) are located inside cooling chamber (21), wire drawing bushing (22) below fixedly connected with bushing tip (23).
2. The energy-saving glass fiber drawing furnace according to claim 1, wherein: one end of the cooling cavity (21) is fixedly connected with a cooling gas inlet (26), the other end of the cooling cavity (21) is fixedly connected with a cooling gas outlet (27), and the surface of the cooling cavity (21) is provided with a cooling spray hole (24).
3. The energy-saving glass fiber drawing furnace according to claim 1, wherein: the feeding tank (1) is internally provided with a crushing fine roller (15), and a blanking inclined plate (16) is arranged below the feeding tank (1).
4. The energy-saving glass fiber drawing furnace according to claim 1, wherein: the filter net layer (10) comprises active carbon filter layers (17) and a nano material filter net layer (18), and the nano material filter net layer (18) is positioned between the active carbon filter layers (17).
5. The energy-saving glass fiber drawing furnace according to claim 1, wherein: the feeding tank (1) is connected with the smelting furnace tank (2) through a feeding channel (19), and electromagnetic valves (25) are arranged in the feeding channel (19) and the discharging port (20).
6. The energy-saving glass fiber drawing furnace according to claim 1, wherein: the outer wall surface of the melting furnace tank (2) is provided with a heat insulation cotton layer.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921072872.3U CN210528786U (en) | 2019-07-10 | 2019-07-10 | Energy-saving glass fiber drawing smelting furnace |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921072872.3U CN210528786U (en) | 2019-07-10 | 2019-07-10 | Energy-saving glass fiber drawing smelting furnace |
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| Publication Number | Publication Date |
|---|---|
| CN210528786U true CN210528786U (en) | 2020-05-15 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921072872.3U Active CN210528786U (en) | 2019-07-10 | 2019-07-10 | Energy-saving glass fiber drawing smelting furnace |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112429939A (en) * | 2020-12-02 | 2021-03-02 | 郴州市天诚光电科技有限公司 | Anti-dazzle glass apparatus for producing with safety protection and stable base |
| CN112573818A (en) * | 2020-12-11 | 2021-03-30 | 九江鑫星玻纤材料有限公司 | Drawing smelting furnace for producing alkali-free glass fiber cloth |
| CN115818926A (en) * | 2022-12-07 | 2023-03-21 | 元源新材料有限公司 | Glass melting treatment device for glass fiber kiln wire drawing |
-
2019
- 2019-07-10 CN CN201921072872.3U patent/CN210528786U/en active Active
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112429939A (en) * | 2020-12-02 | 2021-03-02 | 郴州市天诚光电科技有限公司 | Anti-dazzle glass apparatus for producing with safety protection and stable base |
| CN112429939B (en) * | 2020-12-02 | 2022-05-06 | 郴州市天诚光电科技有限公司 | Anti-dazzle glass apparatus for producing with safety protection and stable base |
| CN112573818A (en) * | 2020-12-11 | 2021-03-30 | 九江鑫星玻纤材料有限公司 | Drawing smelting furnace for producing alkali-free glass fiber cloth |
| CN115818926A (en) * | 2022-12-07 | 2023-03-21 | 元源新材料有限公司 | Glass melting treatment device for glass fiber kiln wire drawing |
| CN115818926B (en) * | 2022-12-07 | 2024-06-11 | 元源新材料有限公司 | Glass melting treatment device for glass fiber kiln wire drawing |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: An energy-saving glass fiber drawing furnace Effective date of registration: 20221025 Granted publication date: 20200515 Pledgee: Jiangsu SINOSURE technology microfinance Co.,Ltd. Pledgor: Nanjing Baisheng Glass Technology Co.,Ltd. Registration number: Y2022980019408 |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PC01 | Cancellation of the registration of the contract for pledge of patent right |
Granted publication date: 20200515 Pledgee: Jiangsu SINOSURE technology microfinance Co.,Ltd. Pledgor: Nanjing Baisheng Glass Technology Co.,Ltd. Registration number: Y2022980019408 |
|
| PC01 | Cancellation of the registration of the contract for pledge of patent right |